Multi-sense circuit for parallel-connected power switches
11063583 ยท 2021-07-13
Assignee
Inventors
Cpc classification
H02M3/07
ELECTRICITY
H02M1/088
ELECTRICITY
H02M1/0009
ELECTRICITY
H02M1/32
ELECTRICITY
International classification
H03K17/081
ELECTRICITY
H02M3/07
ELECTRICITY
H03K17/12
ELECTRICITY
H02M1/32
ELECTRICITY
H02M1/088
ELECTRICITY
Abstract
A multi-sense circuit includes a transistor circuit having sense nodes and a gate node, a peak detector having inputs coupled to the sense nodes of the transistor circuit and an output, and a control circuit having a gate control node coupled to the gate node of the transistor circuit and an overcurrent protection node coupled to the output of the peak detector.
Claims
1. A circuit comprising: a transistor subcircuit having a plurality of sense nodes and a gate node; a peak detector having a plurality of inputs coupled to the plurality of sense nodes of the transistor subcircuit, and an output; and a control subcircuit having a gate control node coupled to the gate node of the transistor subcircuit and an overcurrent protection node coupled to the output of the peak detector, wherein the transistor subcircuit comprises a plurality of parallel-connected transistors, each transistor of the plurality of parallel-connected transistors having a collector coupled to a first current node of the transistor subcircuit, an emitter coupled to a second current node of the transistor subcircuit, and a gate coupled to the gate node of the transistor subcircuit.
2. The circuit of claim 1, wherein each transistor of the plurality of parallel-connected transistors further comprises an additional emitter coupled to a respective sense node of the plurality of sense nodes.
3. The circuit of claim 1, wherein each transistor of the plurality of parallel-connected transistors further comprises a sense resistor coupled to a respective sense node of the plurality of sense nodes.
4. The circuit of claim 1, wherein the peak detector comprises a plurality of diodes, each diode of the plurality of diodes having an anode respectively coupled to an input of the plurality of inputs of the peak detector and a cathode coupled to the output of the peak detector.
5. The circuit of claim 4, wherein the peak detector further comprises an additional diode coupled between a ground and a reference output of the peak detector, a first resistor coupled between the output of the peak detector and a voltage source, and a second resistor coupled between the reference output of the peak detector and the voltage source.
6. The circuit of claim 5, wherein the voltage source comprises a negative voltage source.
7. The circuit of claim 5, wherein the reference output of the peak detector is coupled to an overcurrent protection ground node of the control subcircuit.
8. The circuit of claim 1, wherein the transistor subcircuit comprises a plurality of transistors and the peak detector comprises a plurality of diodes, wherein the plurality of transistors and the plurality of diodes are integrated together in a module.
9. The circuit of claim 1, wherein the peak detector comprises a plurality of diodes that are integrated together in a module.
10. A circuit comprising: a transistor subcircuit having a plurality of sense nodes and a gate node; a peak detector having a plurality of inputs coupled to the plurality of sense nodes of the transistor subcircuit, and an output; and a control subcircuit having a gate control node coupled to the gate node of the transistor subcircuit and an overcurrent protection node coupled to the output of the peak detector, wherein the peak detector comprises a plurality of diodes, each diode of the plurality of diodes having an anode respectively coupled to an input of the plurality of inputs of the peak detector and a cathode coupled to the output of the peak detector.
11. The circuit of claim 10, wherein the peak detector further comprises an additional diode coupled between a ground and a reference output of the peak detector, a first resistor coupled between the output of the peak detector and a voltage source, and a second resistor coupled between the reference output of the peak detector and the voltage source.
12. The circuit of claim 11, wherein the voltage source comprises a negative voltage source.
13. The circuit of claim 11, wherein the reference output of the peak detector is coupled to an overcurrent protection ground node of the control subcircuit.
14. A method of operating a circuit having a transistor subcircuit having a plurality of sense nodes and a gate node; a peak detector having a plurality of inputs coupled to the plurality of sense nodes of the transistor subcircuit, and an output; and a control subcircuit having a gate control node coupled to the gate node of the transistor subcircuit and an overcurrent protection node coupled to the output of the peak detector, wherein the transistor subcircuit comprises a plurality of parallel-connected transistors, each transistor of the plurality of parallel-connected transistors having a collector coupled to a first current node of the transistor subcircuit, an emitter coupled to a second current node of the transistor subcircuit, and a gate coupled to the gate node of the transistor subcircuit, the method comprising: detecting a peak voltage produced by the plurality of sense nodes using the peak detector.
15. The method of claim 14, further comprising: determining whether the detected peak voltage is greater than an overcurrent threshold voltage; and changing an operating condition of at least one of the plurality of parallel-connected transistors based on the determining.
16. The method of claim 15, wherein changing the operating condition comprises coupling the detected peak voltage to a control circuit in communication with the plurality of parallel-connected transistors.
17. The method of claim 14, wherein detecting the peak voltage comprises sensing a sense emitter voltage of each of the plurality of parallel-connected transistors.
18. The method of claim 14, wherein detecting the peak voltage comprises energizing one of a plurality of diodes, each diode of the plurality of diodes being associated with a respective transistor of the plurality of parallel-connected transistors.
19. The method of claim 18, wherein detecting the peak voltage further comprises respectively coupling a plurality of resistors to the plurality of diodes.
20. The method of claim 14, further comprising integrating the transistor subcircuit and the peak detector together in a module.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a more complete understanding of the present invention, and the advantages thereof, reference is now made to the following descriptions taken in conjunction with the accompanying drawings, in which:
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DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
(10) A sense output can be implemented in a power switch (MOS, IGBT), which provides a small portion of the current through the power switch to an extra pin in a module or integrated circuit. An external sense resistor can be coupled to the extra pin and the voltage value across the external sense resistor, which is proportional to the total current flowing through the power switch, can be used to evaluate overload conditions. The voltage across the external sense resistor is typically evaluated via an overcurrent protection pin (commonly referred to as OCP pin) and, perhaps, an overcurrent protection ground pin (commonly referred to as OCPG pin) in a power switch driver and/or control integrated circuit or module.
(11) A problem can occur when several power switches are connected in parallel, and only one pin (e.g. OCP pin) or set of pins (e.g. OCP pin and OCPG pin) of the power switch driver circuit is available for evaluation. If, for example, four power switches are connected in parallel, each with their own sensing node, only one of the four power switches can be evaluated. The particular case of four power switches being connected in parallel is only given for illustration purposes and any number of power switches being connected in parallel could be envisaged.
(12) A circuit solution to the above problem according to an embodiment detects the highest value of current that flows in one of the parallel-connected power switches, since the power switch that is most strongly loaded with the highest current will be of the most concern in an evaluation. The information from the other power switches is not necessary to provide the overcurrent information that can be used to turn off the failed power switch or an entire module of power switches.
(13) While an additional evaluation pin or pins could be implemented in the driver integrated circuit for each further parallel power switch, a disadvantage with this solution is the higher costs incurred associated with larger package sizes. If enough additional evaluation pins are required, a sufficiently large package may not even be available.
(14) Another possible solution is the connection of all of the sensing resistors for each parallel-connected power transistor to a single evaluation pin or set of pins. This solution leads to the sense current of the other power switches being distributed in the event of a failure of an individual power switch. In this instance, the current through the failed power switch will not increase and the average current flowing through the remaining power switches will be measured. By sensing the average of the resistances, the individual maximum current in any one of the power switches is no longer measurable. The higher unmeasured load current can lead to destruction of the corresponding power switch since an evaluation will not detect that a maximum load current has been reached.
(15) An overall block diagram of the multi-sense circuit 100A according to an embodiment is shown in
(16) The control circuit 102 includes a gate control node (Gate Control) for driving a corresponding gate node (Gate) in the power module 106. The control circuit 102 also includes sensing and logic circuits coupled to the OCP and OCPG pins. The control circuit 102 also includes ground (GND) and power source (VEE) pins.
(17) The peak detector 104 comprises a plurality of input nodes D1, D2, D3, and D4 and an output node OUT, which is coupled to the OCP node of control circuit 102. The peak detector 104 also includes a reference output node REF, which is coupled to the OCPG node of the control circuit 102. The REF output node of peak detector 104 supplies a levelshifting diode drop voltage from ground that compensates for other peak detector diode circuitry as will be explained in further detail below. The peak detector 104 also includes a ground node GND that is coupled to the corresponding ground node GND of the control circuit 102. The peak detector 104 also includes a voltage source node VEE that is coupled to the corresponding voltage source node VEE of the control circuit 102.
(18) Power module 106 comprises a plurality of sense nodes S1, S2, S3, and S4 that are coupled to the input nodes D1, D2, D3, and D4 of peak detector 104. Power module 106 includes a Gate node that is coupled to the Gate Control node of control circuit 102, as previously discussed. Power module 106 comprises a plurality of current input nodes C1, C2, C3, and C4 coupled to a first current node 108, a plurality of current output nodes E1, E2, E3, and E4 coupled to a second current node no.
(19) The internal circuitry of control circuit 102, peak detector 104, and power module 106 are explained in further detail below with respect to
(20) In a multi-sense circuit embodiment 100B, shown in
(21) In
(22) Four power switches T1, T2, T3, and T4 with corresponding current output nodes E1, E2, E3, and E4, and sense nodes S1, S2, S3, and S4 are connected in parallel. In the embodiment 100B shown in
(23) Control circuit 102 includes a gate driver circuit 112 that is coupled through gate resistor RG to the gates of power switches T1, T2, T3, and T4. Control circuit 102 also includes a signal evaluation circuit 114 coupled to nodes OCP and OCPG. The signal evaluation circuit 114 is described in further detail with respect to the schematic of
(24) In another multi-sense circuit embodiment 100C, shown in
(25) In the embodiment of
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(29) In an example provided below with respect to Tables I and II, the OCPG node voltage is given as 600 mV. For a maximum allowable current flow, a corresponding peak OCP node voltage is given as 500 mV. For an overcurrent current flow, a corresponding peak OCP node voltage is given as 300 mV. Thus, an appropriate value of the overcurrent threshold voltage for the threshold voltage generator 122 would be 200 mV. When referenced to the OCPG node voltage, the negative input of comparator 120 would provide a midpoint voltage of 400 mV that is between the peak voltage generated by the maximum allowable current flow (500 mV) and the peak voltage generated by the overcurrent (short-circuit) current flow (300 mV). Other threshold voltages are of course possible to accommodate other maximum allowable currents in a given application.
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(32) In operation, diodes D1, D2, D3, and D4 realize a level shift with respect to resistor R1, which is coupled to VEE. In
(33) For a fuller understanding of the peak detection provided by embodiments, the following Tables I and II are used to show relevant node voltages as well as diode states, and the state of the overcurrent signal. The OCP pin voltage, in particular, is shown in relation to the other circuit voltages so that the method of operation of the circuits shown in
(34) In Table I, an S4 value (the highest sense voltage) of 100 mV reflects an operating condition with a high current in power switch T4, but one that does not trigger an overcurrent signal. In Table II, an S4 value (the highest sense voltage) of 300 mV reflects an overcurrent condition in power switch T4 with a high current that does trigger an overcurrent signal.
(35) The following typical values are used in Tables I and II: R1=5K ohms, R2=5K ohms, Rs1=0.5 ohms, Rs2=0.5 ohms, Rs3=0.5 ohms, Rs4=0.5 ohms, VEE=10 volts or 2 volts. All of the corresponding power switch currents are easily found by dividing the given voltages by the above resistor values and multiplying by the ratio of the emitter size to the sense emitter size. Table I illustrates the sense node voltages, the OCP and OCPG pin voltages, and the state of the overcurrent signal output and diodes in a normal mode of operation.
(36) TABLE-US-00001 TABLE I Normal Operation S1 S2 S3 S4 OCP OCPG OVERCURRENT voltage voltage voltage voltage voltage voltage state 50 mV 60 mV 80 mV 100 mV 500 mV 600 mV LOW D1 state D2 state D3 state D4 state D5 state OFF OFF OFF ON ON
(37) In Table I, it is important to note that the overcurrent signal is not triggered, because none of the sense node voltages exceed the example threshold voltage of 200 mV. The threshold voltage is determined by the maximum operating current that can be tolerated by any of the power switches T1 through T4 without damage. Since the anode of diode D4 is coupled to the highest sense node voltage, this diode is turned on, and all of the other diodes D1-D3 are turned off. Diode D5 is always on as it is used to generate a levelshifting voltage to compensate the diode drop of diodes D1, D2, D3, and D4. Diode D5 also compensates the temperature coefficient of diodes D1-D4.
(38) As illustrated in Tables I and II, the most positive voltage is always passed through the corresponding diode to the OCP pin and all of the other diodes are completely or partially switched off (in the case where a similar but lesser voltage exists on one of the sense nodes). The voltage on the OCP pin is then evaluated to determine the existence of a normal operating condition or an overcurrent operating condition with respect to the overcurrent threshold voltage.
(39) Table II illustrates the sense node voltages, the OCP and OCPG pin voltages, and the state of the overcurrent output in an overcurrent mode of operation, wherein at least one (T4) of the power switches is providing more than a maximum allowed amount of current, and thus the voltage of the overcurrent pin OCP is greater than a maximum overcurrent threshold voltage.
(40) TABLE-US-00002 TABLE II Overcurrent Operation S1 S2 S3 S4 OCP OCPG OVERCURRENT voltage voltage voltage voltage voltage voltage state 50 mV 100 mV 150 mV 300 mV 300 mV 600 mV HIGH D1 state D2 state D3 state D4 state D5 state OFF OFF OFF ON ON
(41) In Table II, it is important to note that the overcurrent signal is triggered, because the S4 sense node voltage of 300 mV exceeds the example threshold voltage of 200 mV volts. Similarly, since the anode of diode D4 is coupled to the highest sense node voltage, this diode is turned on, and all of the other diodes D1-D3 are turned off. Diode D5 is always on as it is used to generate a levelshifting reference voltage as was described above.
(42) Tables I and II also pertain to the embodiment 100D in which resistors R1 and R2 are replaced by current sources I1 and I2, and embodiment 100E in which resistors R1 and R2 are eliminated. The current flowing through the diodes D1-D4 will however be different.
(43) The circuits and blocks shown in
(44) The circuits shown in
(45) In an embodiment shown in
(46) In another embodiment shown in
(47) In another embodiment shown in
(48) Many other groupings of blocks or components in
(49) Referring to
(50) Detecting the peak voltage comprises energizing one of a plurality of diodes D1-D4 associated with each of the plurality of transistors that are coupled to a plurality of sense resistors Rs1-Rs2. The detected peak sense voltage, once evaluated, is used by a control circuit to take further action such as turning off one or more of the transistors if the OCP voltage is greater than a predetermined threshold voltage or to issue a warning signal in some applications before deciding to turn off one or more of the transistors.
(51) In summary, the current sense outputs from N parallel-connected power switches are peak detected (using diodes D1-D4) to determine a maximum value of the N current sense outputs, which can then be evaluated and used as an overcurrent detection signal. Optionally, a temperature compensation of the circuit (diode D5) is possible to improve performance.
(52) While this invention has been described with reference to illustrative embodiments, this description is not intended to be construed in a limiting sense. Various modifications and combinations of the illustrative embodiments, as well as other embodiments of the invention, will be apparent to persons skilled in the art upon reference to the description. It is therefore intended that the appended claims encompass any such modifications or embodiments.