Jarring apparatus
11060371 ยท 2021-07-13
Assignee
Inventors
Cpc classification
E21B31/1135
FIXED CONSTRUCTIONS
International classification
Abstract
A jarring apparatus includes first and second jarring assemblies rotatable relative to each other. A first impact surface is provided on the first jarring assembly and a second impact surface is provided on the second jarring assembly, wherein, in use, the first and second impact surfaces are biased together. A first lifting structure is rotatably fixed relative to the first jarring assembly and a second lifting structure is rotatably fixed relative to the second jarring assembly, the first and second lifting structures being configured to cooperate during relative rotation therebetween to cause cyclical relative displacement in one axial direction to define a lifting phase and relative displacement in a reverse axial direction to define a dropping phase. The first and second lifting structures are axially fixed relative to their associated jarring assembly during the lifting phase to provide axial separation between the first and second impact surfaces, and the second lifting structure is axially released relative to the second jarring assembly prior to initiation of the dropping phase to permit the first and second impact surfaces to be axially impacted together.
Claims
1. A jarring apparatus, comprising: first and second jarring assemblies rotatable relative to each other; a first impact surface provided on the first jarring assembly and a second impact surface provided on the second jarring assembly, wherein, in use, the first and second impact surfaces are biased together; and a first lifting structure rotatably fixed relative to the first jarring assembly and a second lifting structure rotatably fixed relative to the second jarring assembly, the first and second lifting structures being configured to cooperate during relative rotation therebetween to cause cyclical relative displacement in one axial direction to define a lifting phase and relative displacement in a reverse axial direction to define a dropping phase, wherein the first and second lifting structures are axially fixed relative to their associated jarring assembly during the lifting phase to provide axial separation between the first and second impact surfaces, and the second lifting structure is axially released relative to the second jarring assembly prior to initiation of the dropping phase to permit the first and second impact surfaces to be axially impacted together.
2. The jarring apparatus according to claim 1, wherein loading between the first and second jarring assemblies is applied between the first and second lifting structures when the second lifting structure is axially fixed relative to the second jarring assembly, and axial release of the second lifting structure reduces loading applied between the first and second lifting structures prior to initiation of the dropping phase.
3. The jarring apparatus according to claim 1, wherein the second lifting structure is axially released relative to the second jarring assembly prior to completion of the lifting phase.
4. The jarring apparatus according to claim 1, wherein the first and second lifting structures comprise inter-engaging profiles which cooperate during relative rotation of the lifting structures to cause the cyclical lifting and dropping phases, the inter-engaging profiles being configured such that a surface area of contact therebetween reduces as the lifting phase progresses.
5. The jarring apparatus according to claim 4, wherein the inter-engaging profiles comprise rotary cam surfaces.
6. The jarring apparatus according to claim 4, wherein the inter-engaging profiles of the first and second lifting structures are prevented from axial engagement during or following the dropping phase.
7. The jarring apparatus according to claim 6, wherein the inter-engaging profiles remain separated during a portion of relative rotation between the first and second lifting structures following the dropping phase, and wherein the inter-engaging profiles are brought into contact to initiate a subsequent lifting phase.
8. The jarring apparatus according to claim 1, wherein the first lifting structure is permanently axially fixed relative to the first jarring assembly at least in a direction of loading applied between the first and second lifting structures.
9. The jarring apparatus according to claim 1, wherein one of the first and second jarring assemblies axially extends into the other of the first and second jarring assemblies.
10. The jarring apparatus according to claim 1, wherein the first and second lifting structures are radially interposed between the first and second jarring assemblies.
11. The jarring apparatus according to claim 1, comprising a locking system for selectively axially fixing and releasing the second lifting structure relative to the second jarring assembly.
12. The jarring apparatus according to claim 11, wherein the locking system is operated in response to relative rotational movement between the first and second jarring assemblies.
13. The jarring apparatus according to claim 11, wherein the locking system comprises a hydraulic locking system for hydraulically locking and releasing the second lifting structure relative to the second jarring assembly.
14. The jarring apparatus according to claim 13, wherein the hydraulic locking system, when locked, hydraulically locks a volume of hydraulic fluid axially between the second lifting structure and the second jarring assembly such that axial forces are transmitted between the second lifting structure and second jarring assembly via the hydraulically locked fluid.
15. The jarring apparatus according to claim 13, wherein the hydraulic locking system comprises a first hydraulic chamber, and is configured to: lock hydraulic fluid within the first hydraulic chamber to hydraulically lock the second lifting structure relative to the second jarring assembly; and: release the hydraulically locked fluid from the first hydraulic chamber to permit axial release of the second lifting structure relative to the second jarring assembly.
16. The jarring apparatus according to claim 15, wherein the hydraulic locking system comprises a valve assembly which is closed to hydraulically lock fluid within the first hydraulic chamber, and which is opened to release the hydraulically locked fluid from the first hydraulic chamber.
17. The jarring apparatus according to claim 16, wherein the valve assembly is selectively opened and closed by relative rotation between the first and second jarring assemblies.
18. The jarring apparatus according to claim 16, wherein the valve assembly comprises a first valve portion rotatably fixed relative to the first jarring assembly and a second valve portion rotatably fixed relative to the second jarring assembly such that relative rotation between the first and second jarring assemblies causes corresponding relative rotation between the first and second valve portions.
19. The jarring apparatus according to claim 18, wherein the first and second valve portions each comprise at least one port, wherein the ports are sequentially aligned and misaligned during relative rotation between the first and second valve portions.
20. The jarring apparatus according to claim 16, wherein the hydraulic locking system comprises a second hydraulic chamber and the valve assembly is interposed between the first and second hydraulic chambers, the valve assembly being configurable between open and closed configurations such that when the valve assembly is closed the first and second hydraulic chambers are isolated from each other, and when the valve assembly is open the first and second hydraulic chambers are presented in communication with each other.
21. The jarring apparatus according to claim 20, wherein the second hydraulic chamber is defined by a flow path through the jarring apparatus.
22. The jarring apparatus according to claim 20, wherein the second hydraulic chamber extends between the valve assembly and a moveable barrier, wherein the moveable barrier is biased in a direction to displace hydraulic fluid from the second hydraulic chamber into the first hydraulic chamber when the valve assembly is open to provide relative displacement between the first and second lifting structures during the dropping phase.
23. The jarring apparatus according to claim 1, wherein the first and second jarring assemblies are rotatable relative to each other when configured in a first mode of operation, and the first and second jarring assemblies are rotatably fixed relative to each other when configured in a second mode of operation.
24. The jarring apparatus according to claim 23, wherein the jarring assemblies are reconfigurable between the first and second modes of operation by relative axial movement therebetween.
25. A method for providing jarring, comprising: providing a jarring apparatus which includes a first jarring assembly having a first impact surface and a first lifting structure rotatably and axially fixed relative to the first jarring assembly, and a second jarring apparatus having a second impact surface and a second lifting structure rotatably fixed relative to the second jarring assembly; axially fixing the second lifting structure relative to the second jarring assembly; establishing relative rotational movement between the first and second jarring assemblies to cause corresponding relative rotational movement between first and second lifting structures which cooperate to cause relative axial displacement in a lifting phase to cause axial separation between the first and second impact surfaces; and axially releasing the second lifting structure relative to the second jarring assembly to permit the first and second impact surfaces to be axially impacted together.
26. The method according to claim 25, wherein axially releasing the second lifting structure is performed by relative rotation between the first and second lifting structures.
27. The method according to claim 25, comprising, following axially releasing the second lifting structure, continuing relative rotational movement between the first and second jarring assemblies to cause reverse relative axial displacement in a dropping phase.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Aspects of the present disclosure will now be exemplified with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE DRAWINGS
(19) Aspects of the present disclosure relate to a jarring apparatus. Such a jarring apparatus may be used in any application which requires the application of a jarring force. For the purposes of the present exemplary description a jarring apparatus for use within a wellbore is described. However, this is not limiting, and the principles of the present disclosure may be applied in any jarring application, which may or may not be utilised in a wellbore.
(20) A jarring apparatus, generally identified by reference numeral 10, is shown in cross-section in
(21) The jarring apparatus 10 comprises a first jarring assembly in the form of a mandrel 12, and a second jarring assembly in the form of an outer housing assembly 14. The jarring apparatus 10 is configured such that relative rotation established between the mandrel 12 and outer housing assembly 14 causes repeated linear jarring forces to be generated. In use, the outer housing assembly 14 may be engaged with an object (not shown), such as a stuck object within a wellbore, with the mandrel 12 rotated via a suitable rotary drive, such as a motor, rotatable work string or the like, thus applying the generated jarring forces to the object.
(22) In the present example the jarring apparatus 10 is arranged to provide axial jarring forces in the direction of arrow 16, which may be defined as an uphole direction. An axial pulling force may be applied to the mandrel in the direction of arrow 16 during the jarring operation. As will be described below in more detail, axial jarring in an opposite (e.g., downhole) direction, illustrated by arrow 17, may also be possible, with an optional axial pushing force applied to the mandrel in the direction of arrow 17.
(23) To aid the current description an enlarged split view of the jarring apparatus 10 of
(24) The mandrel 12 includes a tubular structure which extends into the outer housing assembly 14. A first or upper end of the mandrel 12 includes a suitable connector 18 for facilitating connection with a suitable deployment or drive structure, such as a work string.
(25) An impact mechanism 20 is positioned towards the upper end of the apparatus 10. The impact mechanism 20 includes a first axial impact surface 22 provided on a hammer 24 which is fixed to the mandrel 12 via a threaded connection 26, and a second axial impact surface 28 provided on an anvil 30 fixed to the housing 14. The impact mechanism 20 is open to a space externally of the housing 14 via a port 31. In use, the port 31 may permit the impact mechanism 20, particularly the first and second impact surfaces 22, 28, to be exposed to wellbore fluid which functions to cool and/or lubricate the impact mechanism 20. In other examples, the impact mechanism 20 may alternatively be open to fluid within the mandrel 12, which may provide a cleaner environment. In further examples, the impact mechanism may be provided within a flow path.
(26) A lifting mechanism 32 is positioned at a lower end of the apparatus 10, radially interposed between the mandrel 12 and the housing 14. The lifting mechanism 32 includes a first lifting structure in the form of a fixed cam 34, and a second lifting structure in the form of a shuttle cam 36. As will be described in more detail below, relative rotation between the fixed and shuttle cams 34, 36 permits relative axial movement, and corresponding potential energy, to be generated between the mandrel 12 and the housing 14, with corresponding axial separation provided between the first and second impact surfaces 22, 28 of the impact mechanism 20. Such axial separation may prepare the impact surfaces 22, 28 for subsequent axial impact together, as will be described in more detail below.
(27) Reference is additionally made to
(28) The complementary rotary cam profiles 38, 48 inter-engage and cooperate upon relative rotation therebetween to cyclically cause the cams 34, 36 to be displaced in one axial direction in a lifting phase, and to be displaced in a reverse axial direction in a dropping phase, as illustrated in
(29) Following completion of this lifting phase the drop-off portions 44, 54 become aligned, allowing the cams 34, 36 to drop and cause reverse axial displacement in a dropping phase, as illustrated in
(30) Following this dropping phase the cam lobes 40, 50 become aligned with the opposing base portions 46, 56, as illustrated in
(31) The fixed cam 34 is positioned radially between the mandrel 12 and the housing 14 and is rotatably fixed relative to the mandrel 12 via corresponding non-round profiles, such as a hex-profile (see internal hex-profile 62 on the fixed cam 34 illustrated in
(32) The shuttle cam 36 is also positioned radially between the mandrel 12 and the housing 14, and is sealed relative to the mandrel 12 via inner seals 66, and sealed relative to the housing 14 via outer seals 68. The shuttle cam 36 is rotatably fixed relative to the housing 14, specifically to a shuttle cam key coupling portion 70 of the housing 14. Referring again additionally to
(33) The shuttle cam 36 is configured to be selectively axially fixed and released relative to the housing 14 via a hydraulic locking system, which will be described below. In the present example the hydraulic locking system functions to fix the shuttle cam 36 relative to the housing 14 during the lifting phase between the fixed and shuttle cams 34, 36, which thus permits the cooperation of the cams 34, 36 to cause corresponding relative axial movement of the mandrel 12 and housing 14, to axially separate the first and second impact surface 22, 28 and develop potential energy between the mandrel and housing. The hydraulic locking system functions to release the shuttle cam 36 relative to the housing 14 prior to completion of the lifting phase between the cams 34, 36, with such axial release permitting the generated potential energy to rapidly drive the impact surfaces 22, 28 together, to generate a jarring force. Accordingly, the jarring event is not initiated or caused by the dropping phase between the cams 34, 36, thus avoiding or minimising potential problems in the art.
(34) The hydraulic locking system may be provided in numerous forms, to provide the function of cyclically hydraulically locking and releasing the shuttle cam 36 in accordance with operational requirements. Different examples will be described herein.
(35) In the present example, the hydraulic locking system includes a first hydraulic chamber 74 which is defined between the mandrel 12, housing 14 and the shuttle cam 36. In the present example the first annular chamber includes a space immediately behind the shuttle cam, an annular gap 76 defined between the shuttle cam key coupling portion 70 and the mandrel 12, and a valve chamber 78. In the present example the hydraulic locking system further includes a second hydraulic chamber 80 defined between the mandrel 12, housing 14 and a floating piston 82, wherein the floating piston 82 is sealed relative to the mandrel 12 and housing 14 via inner and outer seals 84, 86. The floating piston 82 is axially moveable in a radial space 88 and is spring biased by spring 90 in a direction to reduce the volume of the second hydraulic chamber 80. In the present example the second hydraulic chamber includes the space immediately behind the floating piston 82 and gun drilled holes 92 through a floating piston body portion 94 of the housing 14. A volume of an incompressible hydraulic fluid, such as hydraulic oil is contained within the first and second hydraulic chambers 74, 80. In some examples, the hydraulic fluid may be pre-pressurised. This may allow or accommodate for any fluid compression, and gas compression and small leakage.
(36) Although not illustrated, a pressure relief arrangement (e.g., a pressure relief valve) may be provided within the hydraulic locking system to prevent or minimise risk of overpressure causing damage.
(37) A valve assembly 96 is interposed between the mandrel 12 and housing 14, and also between the first and second hydraulic chambers 74, 80, and is configurable between open and closed positions by relative rotation between the mandrel 12 and housing 14. When the valve assembly 96 is in its closed position fluid communication between the first and second hydraulic chambers 74, 80 is prevented, thus hydraulically locking the hydraulic fluid in the first hydraulic chamber 74, effectively axially fixing the shuttle cam 36 relative to the housing 14.
(38) When the valve assembly 96 is in its open position fluid communication between the first and second hydraulic chambers 74, 80 is permitted, allowing fluid to be displaced from the first hydraulic chamber 74 to the second hydraulic chamber 80, with such fluid displacement accommodated by an increase in the volume of the second hydraulic chamber 80 by virtue of movement of the floating piston 82. Such displacement of fluid from the first hydraulic chamber 74 may effectively axially release the shuttle cam 36 from the housing 14.
(39) The floating piston 82 may also function to accommodate thermal expansion/contraction of the fluid within the hydraulic locking system.
(40) In the present example the shuttle cam 36 and the floating piston 82 are pressure balanced by virtue of equivalent sealed areas and by exposure to a common pressure (e.g., pressure within the mandrel 12 or externally of the housing 14.
(41) Reference is additionally made to
(42) The valve assembly 96 in the present example is provided in the form of a rotary gate valve assembly and comprises a gate valve nose 98 which is rotatably fixed to the floating piston body portion 94, and thus to the housing 14, via a pair of diametrically opposed key tabs 100 received in complimentary slots 102 in the floating piston body portion 94. In an alternative example the valve nose 98 may be integrally formed with the floating piston body 94/housing 14. The valve nose 98 includes two circumferentially arranged (in this case diametrically opposed) ports 104 extending axially therethrough and aligned with the gun drilled bores 92 in the floating piston body portion 94.
(43) The valve assembly further comprises a gate valve selector 106 which is rotatably fixed relative to the mandrel via keys (not shown) which extend through key slots 108 in the valve selector 106. The valve selector 106 includes two circumferentially arranged ports 110 which are arranged at the same circumferential spacing as the corresponding ports 104 in the valve nose 98 (i.e., also diametrically opposed).
(44) The valve selector 106 is axially engaged against the valve nose 98, with a gate spring 112 (see
(45) Such relative rotation between the valve selector 106 and valve nose 98 is diagrammatically illustrated in the sequence of
(46) Further relative rotation between the valve selector and nose 106, 98 allows the ports 110, 104 to become fully aligned, as shown in
(47) Accordingly, by appropriate timing between the lifting and dropping phases of the fixed and shuttle cams 34, 36 within the lifting mechanism 32, and of the opening and closing of the valve assembly 96, suitable operation of the jarring apparatus 10 may be achieved. In this respect, such timing may be readily facilitated by virtue of both the lifting mechanism 32 and valve assembly 96 being commonly operated by relative rotation between the mandrel 12 and housing 14.
(48) A full cycle of operation of the apparatus 10 will now be described with reference to
(49) Reference is initially made to
(50) When in this initial configuration the impact surfaces 22, 28 of the impact mechanism 20 are engaged such that any initial pulling force applied to the mandrel 12 generates loading between said impact surfaces 22, 28, and thus between the mandrel 12 and the housing 14. The ports 104, 110 of the valve assembly 96 are aligned such that the valve 96 is in an open configuration and the shuttle cam 36 is thus axially released from the housing 14. Although the shuttle cam 36 may be considered to be axially released from the housing 14 when the valve assembly 96 is open, the shuttle cam 36 is nevertheless biased axially towards the fixed cam 34 by virtue of the spring 90 acting on floating piston 82, which in turn acts on the hydraulic fluid contained within the first and second hydraulic chamber 74, 80. When in this initial configuration the annular lip 58 of the shuttle cam 36 is engaged with the axial shoulder 60 of the housing 14.
(51) As illustrated in
(52) Rotation of the mandrel 12 relative to the housing 14 eventually causes the valve assembly 96 to close by misalignment of the ports 104, 110, as illustrated in
(53) Continued rotation of the mandrel 12, illustrated in
(54) Further rotation of the mandrel 12, illustrated in
(55) Further rotation of the mandrel 12, illustrated in
(56) As illustrated in
(57) The configuration of the apparatus 10 upon further rotation of the mandrel 12 is illustrated in
(58) Further rotation of the mandrel 12, for example now 180 degrees relative to the initial position of
(59) Furthermore, the force applied for each impact event may be dictated by the level of initial preloading applied (e.g., magnitude of pulling force on the mandrel 12) and the axial displacement of the mandrel 12 relative to housing 14 prior to impact. Accordingly, a user may readily adjust the desired jarring force generated within the apparatus 10.
(60) The operational cycle of the apparatus 10 may be represented graphically in
(61) The following sequence is illustrated:
(62) 1. The origin O of the graph reflects the configuration of the apparatus as shown in
(63) 2. The mandrel reaches 40 degrees of rotation, illustrated by point 120, causing the valve assembly 96 to close, with still zero displacement between the cams 34, 36, reflecting the configuration of the apparatus 10 in
(64) 3. The mandrel reaches 77 degrees of rotation, illustrated by point 122, at which the cams 34, 36 initiate their lifting phase, reflecting the configuration of the apparatus 10 in
(65) 4. The mandrel reaches 129 degrees of rotation, illustrated by point 124, at which the valve assembly 96 is opened allowing jarring impact to be achieved, reflecting the configuration of the apparatus in
(66) 5. The mandrel reaches approximately 168 to 180 degrees of rotation, illustrated by point 126, at which the cams 34, 36 peak and then drop or reset in their dropping phase. In the present example the peak axial displacement between the cams 34, 36 may be in the region of 25 mm.
(67) The cycle above is repeated during continuous rotation of the mandrel 13, as illustrated in
(68) The timing of the lifting and dropping phases of the cams 34, 36 and the opening and closing of the valve apparatus 96 may be readily adjusted to achieve the desired operation of the apparatus 10. For example, delaying the opening of the valve assembly 96 may permit a greater separation between impact surfaces 22, 28 to be achieved, and thus more energy to be generated between the mandrel 12 and housing.
(69) The common operation of the valve assembly 96 and the lifting mechanism 32 by the relative rotation between the mandrel 12 and the housing 14 may facilitate the appropriate timing of operation to be readily achieved and adjusted, for example by simple relative alignment of the different components on the mandrel 12 and/or housing 14.
(70) In
(71) In the example provided above the apparatus 10 is configured to generate a jarring force in an uphole direction. In other examples, however, a jarring apparatus may be provided which permits jarring in a downhole direction. An example of such a jarring apparatus, which is generally identified by reference numeral 210, is illustrated in
(72) The apparatus 210 is effectively configured in a similar manner to apparatus 10 and as such like features share like reference numerals, incremented by 200. In the present case the apparatus 210 also includes a mandrel 212, housing 214, an impact mechanism 220, lifting mechanism 232 and valve assembly 296, each configured similarly to their counterpart in the apparatus 10 described above. However, in the present case these features are, as illustrated, arranged in inverted order. All other operational principles as described above in relation to apparatus 10 also apply to the present illustrated apparatus 210. However, in the present case an axial pushing force in the direction of arrow 17 may optionally be applied on the mandrel 212 to provide preloading.
(73) In some examples a simple inversion of the lifting mechanism may require an opposite rotation of the mandrel. In some cases this may be acceptable. However, in other cases such opposite rotation may not be desired, for example where there might be a risk of causing threaded connections in the apparatus or connected infrastructure from being backed-off. In such cases it may be desirable to reverse the cam structures to maintain a desired relative rotation direction.
(74) In some examples a jarring apparatus may be provided which includes two separate and inverted jarring assemblies, such that the same jarring apparatus may be capable of providing jarring in opposite directions.
(75) In the examples provided above the jarring apparatus may be provided in a single jarring mode of operation, in which the mandrel and housing are rotatable relative to each other to cause cyclical jarring events, as described above. However, in other examples a jarring apparatus may be provided which is reconfigurable between a jarring mode of operation and a non-jarring mode of operation. Such a jarring apparatus, generally identified by reference numeral 310, will now be described with reference to
(76) The apparatus 310 includes a mandrel 312 and a housing 314, and a rotatable locking mechanism 150 interposed between the mandrel 312 and housing 314. The rotatable locking mechanism includes a number of keys 152 mounted on the mandrel 312 and a number of corresponding keyways 154 provided in the housing 314. When the apparatus 310 is configured in its non-jarring configuration as shown in
(77) By rotatably locking the mandrel 312 and housing 314 together it will be possible to transmit torque therethrough. Such transmission of torque may permit the apparatus 310 to have application in, for example, drilling operations. In one example, the mandrel 312 may be coupled to a rotary drill string (not shown), and the housing 314 may be coupled to a drilling BHA (also not shown), wherein rotation of the drill string causes corresponding rotation of the BHA.
(78) The apparatus 310 further comprises an axial locking (or release) system 160 interposed between the mandrel 312 and housing 314. The axial locking system 160 includes a circumferential array of keys or dogs 162 which are positioned within a radial gap 164 between the mandrel 312 and housing 314. The dogs 162 are axially biased, with reference to the housing 314, by a spring 166 in the direction of arrow 17. In the configuration of
(79) In the event of jarring being required, for example due to sticking of a drill string, BHA or the like, the apparatus 310 may be reconfigured to a jarring configuration by applying a sufficiently large pulling force on the mandrel 312 (and/or pushing force on the housing 314) such that the dogs 162 become aligned with an annular recess 170 formed on an inner surface of the housing 314, allowing the dogs 162 to become released from the no-go profile 168 on the mandrel, as illustrated in
(80) Should it be desirable to reconfigure the apparatus 310 back to the non-jarring configuration then reverse relative axial movement between the mandrel 312 and housing 314 may be performed, to reset the axial locking system 160, and reengage the keys 152 with the keyways 154 of the rotatable locking mechanism 150.
(81) In examples described above a hydraulic locking system is included for cyclically hydraulically locking and releasing the shuttle cam. Specifically, an example described above (apparatus 10) includes a valve assembly 96 incorporating axially arranged ports 104, 110, and operable to selectively isolate and communicate first and second hydraulic chambers. However, other examples may use a different form of valve assembly, for example one which includes radial ports. Further, the second hydraulic chamber may instead be provided by a flow path which extends through the jarring apparatus. Such alternative examples will now be described with reference to
(82) A jarring apparatus, generally identified by reference numeral 410, is shown in cross-section in
(83) The jarring apparatus 410 comprises a first jarring assembly in the form of a mandrel 412 and a second jarring assembly in the form of an outer housing assembly 414. The apparatus 410 is configured such that relative rotation established between the mandrel 412 and outer housing assembly 414 causes repeated linear jarring forces to be generated in the direction of arrow 16.
(84) An impact mechanism 420 is positioned towards the upper end of the apparatus 410 and includes a first axial impact surface 422 provided on a hammer 424 which is fixed to the mandrel 412, and a second axial impact surface 428 provided on an anvil 430 fixed to the housing 414.
(85) A lifting mechanism 432 is positioned at a lower end of the apparatus 410, radially interposed between the mandrel 412 and the housing 414. The lifting mechanism 432 includes a first lifting structure in the form of a fixed cam 434, and a second lifting structure in the form of a shuttle cam 436. The fixed and shuttle cams 434, 436 are provided largely in the same form and function in the same manner as the corresponding cams 34, 36 in the apparatus 10 described above. As such, no further detailed description will be given, other than to note that each cam 434, 436 includes respective and complimentary rotary cam profiles 438, 448 which inter-engage and cooperate upon relative rotation therebetween to cyclically cause the cams 434, 436 to be displaced in one axial direction in a lifting phase, and to be displaced in a reverse axial direction in a dropping phase.
(86) The fixed cam 434 is positioned radially between the mandrel 412 and the housing 414 and is rotatably fixed relative to the mandrel 412. The shuttle cam 436 is also positioned radially between the mandrel 412 and the housing 414, and is sealed relative to the mandrel 412 via inner seals 466, and sealed relative to the housing 414 via outer seals 468. The shuttle cam 436 is rotatably fixed relative to the housing 414, specifically to a shuttle cam key coupling portion 470 of the housing 414, which will be described in more detail below. A spring 490 biases the shuttle cam 436 towards the fixed cam 434.
(87) The shuttle cam 436 is configured to be selectively axially fixed and released relative to the housing 414 via a hydraulic locking system. The hydraulic locking system functions to fix the shuttle cam 436 relative to the housing 414 during the lifting phase between the fixed and shuttle cams 434, 436, which thus permits the cooperation of the cams 434, 436 to cause corresponding relative axial movement of the mandrel 412 and housing 414, to axially separate the first and second impact surface 422, 428 and develop potential energy between the mandrel and housing. The hydraulic locking system functions to release the shuttle cam 436 relative to the housing 414 prior to completion of the lifting phase between the cams 434, 436, with such axial release permitting the generated potential energy to rapidly drive the impact surfaces 422, 428 together, to generate a jarring force.
(88) In the present example, the hydraulic locking system includes a first hydraulic chamber 474 which is defined radially between the mandrel 412 and housing 414, and axially between the shuttle cam 436 and the shuttle cam key coupling portion 470. The hydraulic locking system further includes a second hydraulic chamber 480 defined by a flow path extending through the mandrel 412.
(89) A valve assembly 496 is provided between the first and second hydraulic chambers 474, 480, and is configurable between open and closed positions by relative rotation between the mandrel 412 and housing 414. When the valve assembly 496 is in its closed position fluid communication between the first and second hydraulic chambers 474, 480 is prevented, thus hydraulically locking the hydraulic fluid in the first hydraulic chamber 474, effectively axially fixing the shuttle cam 436 relative to the housing 414. When the valve assembly 496 is in its open position fluid communication between the first and second hydraulic chambers 474, 480 is permitted, allowing fluid to be displaced from the first hydraulic chamber 474 to the second hydraulic chamber 480, and effectively axially release the shuttle cam 436 from the housing 414.
(90) Reference is additionally made to
(91) The valve assembly 496 in the present example is provided in the form of a rotary plug valve and comprises a valve sleeve 498 which is rotatably fixed to the shuttle cam key coupling portion 470, and thus to the housing 414, via a pair of diametrically opposed key tabs 500 (only one visible in
(92) The valve sleeve 498 includes two circumferentially arranged (in this case diametrically opposed) ports 504 extending radially therethrough.
(93) The valve assembly 496 further comprises a valve selector portion 506, which is formed by the mandrel 412, and includes a single port 510 extending radially through the valve selector portion 506 (two diametrically opposed ports could be provided in the selector portion 506).
(94) The valve sleeve 498 and valve selector portion 506 are thus arranged for relative rotation therebetween in accordance with relative rotation between the mandrel 412 and the housing 414 to cause cyclical alignment and misalignment of the ports 504, 510 to effectively open and close the valve assembly 496.
(95) By appropriate timing between the lifting and dropping phases of the fixed and shuttle cams 434, 436 within the lifting mechanism 432, and of the opening and closing of the valve assembly 496, suitable operation of the jarring apparatus 410 may be achieved. In this respect, such timing may be readily facilitated by virtue of both the lifting mechanism 432 and valve assembly 496 being commonly operated by relative rotation between the mandrel 412 and housing 414.
(96) A full cycle of operation of the apparatus 410 will now be described with reference to
(97) Reference is initially made to
(98) When in this initial configuration the impact surfaces 422, 428 of the impact mechanism 420 are engaged such that any initial pulling force applied to the mandrel 412 generates loading between said impact surfaces 422, 428, and thus between the mandrel 412 and the housing 414. The ports 504, 510 of the valve assembly 496 are aligned such that the valve 496 is in an open configuration and the shuttle cam 436 is thus axially released from the housing 414. Although the shuttle cam 436 may be considered to be axially released from the housing 414 when the valve assembly 496 is open, the shuttle cam 436 is nevertheless biased axially towards the fixed cam 434 by virtue of the spring 490.
(99) As illustrated in
(100) Rotation of the mandrel 412 relative to the housing 414 eventually causes the valve assembly 496 to close by misalignment of the ports 504, 510, as illustrated in
(101) Continued rotation of the mandrel 412, illustrated in
(102) Further rotation of the mandrel 12, illustrated in
(103) Further rotation of the mandrel 412, illustrated in
(104) As illustrated in
(105) The configuration of the apparatus 410 upon further rotation of the mandrel 412 is illustrated in
(106) Further rotation of the mandrel 412 will cause the cams 434, 436 to effectively drop (i.e., the shuttle cam 436 drops relative to the fixed cam 434), returning the apparatus 410 to the initial configuration of
(107) It should be recognised that the examples provided herein are indeed only exemplary, and that various modifications may be made thereto. For example, in the various apparatus described above a fixed cam of a lifting mechanism is associated with the mandrel and a shuttle cam is associated with the housing. However, this arrangement may be reversed. Such reversal of components may also be the case in relation to the valve assembly and/or the impact mechanism.
(108) Furthermore, while the axial locking system 160 of apparatus 310 (Figured 15A and 15B) is provided by a mechanical arrangement, a fluid or hydraulic arrangement may alternatively or additionally be provided.