Electric hoisting machine
11059705 ยท 2021-07-13
Assignee
Inventors
Cpc classification
B66D3/20
PERFORMING OPERATIONS; TRANSPORTING
H02K11/30
ELECTRICITY
H02K5/22
ELECTRICITY
International classification
B66D3/20
PERFORMING OPERATIONS; TRANSPORTING
H02K5/22
ELECTRICITY
H02K11/30
ELECTRICITY
H02K17/08
ELECTRICITY
Abstract
This electric hoisting machine comprises: a motor driven by single-phase current; a cylindrical motor housing; a starting capacitor; a operating capacitor; a starting capacitor disconnecting switch; a control unit which controls the operation of the motor and which is covered by a control housing; and a housing case in which small-diameter cylindrical portions for accommodating the starting capacitor, a large-diameter cylindrical portion for accommodating the operating capacitor, and a large-diameter cylindrical portion for accommodating the starting capacitor disconnecting switch are integrally provided in a state of continuing in a horizontal row, the housing case being mounted on the outer periphery of the motor housing in such a manner that the cylindrical portions are oriented parallel to a rotation axis.
Claims
1. An electric hoisting machine comprising: a motor provided at a main body of the electric hoisting machine, the motor being driven by single-phase current, and comprising a main winding and an auxiliary winding; a motor housing provided in a cylindrical shape on an outer peripheral side of the motor; a starting capacitor electrically connected in series with the auxiliary winding of the motor; an operating capacitor electrically connected in series with the auxiliary winding of the motor, and electrically connected in parallel with the starting capacitor; a starting capacitor disconnecting switch for disconnecting the electrical connection between the auxiliary winding and the starting capacitor or the electrical connection between the starting capacitor and the single-phase current, after start of the motor; a control unit controlling an operation of the motor and covered with a control housing; and a housing case in which a first cylindrical portion for accommodating the starting capacitor, a second cylindrical portion for accommodating the operating capacitor, and a third cylindrical portion for accommodating the starting capacitor disconnecting switch are integrally provided in a horizontal row, the housing case being attached to an outer periphery of the motor housing in a manner that the cylindrical portions are oriented parallel with a rotation axis.
2. The electric hoisting machine according to claim 1, wherein the first cylindrical portion is provided to be smaller in diameter than the second cylindrical portion, and the first cylindrical portion is provided between the second cylindrical portion and the third cylindrical portion.
3. The electric hoisting machine according to claim 2, wherein the second cylindrical portion and the third cylindrical portion protrude in a direction separating from the first outer wall surface of the control housing farther than the first cylindrical portion to prevent protrusion of the second cylindrical portion and the third cylindrical portion on the first outer wall surface side.
4. The electric hoisting machine according to claim 3, wherein: one or two starting capacitors are provided; and when only one starting capacitor is provided, only one first cylindrical portion is provided, and at any region of an outer peripheral wall portion constituting the first cylindrical portion, a joint part made by joining after cutting to remove one first cylindrical portion from the housing case having two first cylindrical portions is provided.
5. The electric hoisting machine according to claim 4, wherein: the housing case is provided with a pair of cutting guides separated from each other at a distance corresponding to removal of the two first cylindrical portions; when the two starting capacitors are provided, the starting capacitors are accommodated in the two first cylindrical portions respectively in a state of not cutting at the cutting guides; and when the only one starting capacitor is provided, the only one starting capacitor is accommodated in the only one first cylindrical portion in a state where the joint part is formed after the cutting along the cutting guides.
6. The electric hoisting machine according to claim 2, wherein: one or two starting capacitors are provided; and when only one starting capacitor is provided, only one first cylindrical portion is provided, and at any region of an outer peripheral wall portion constituting the first cylindrical portion, a joint part made by joining after cutting to remove one first cylindrical portion from the housing case having two first cylindrical portions is provided.
7. The electric hoisting machine according to claim 6, wherein: the housing case is provided with a pair of cutting guides separated from each other at a distance corresponding to removal of the two first cylindrical portions; when the two starting capacitors are provided, the starting capacitors are accommodated in the two first cylindrical portions respectively in a state of not cutting at the cutting guides; and when the only one starting capacitor is provided, the only one starting capacitor is accommodated in the only one first cylindrical portion in a state where the joint part is formed after the cutting along the cutting guides.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(13) Hereinafter, an electric chain block 10 as an electric hoisting machine according to an embodiment of the present invention will be explained referring to the drawings. Note that in the following explanation, an explanation will be given using an XYZ orthogonal coordinate system as needed. An X-direction in the XYZ orthogonal coordinate system is assumed to be a longitudinal direction of a main body 11 in
(14) The electric chain block 10 in this embodiment can be applied to a method of use for raising and lowering a load in a state where a main body is attached to an upper part (normal suspension), and additionally can be applied to a method of moving up and down the main body together with the load in a state where a hook attached to the tip of a load chain is hooked on an engaging region at an upper part (reverse suspension). The reverse suspension is preferable for a work of lifting and installing equipment for illumination and audio at a place where it is difficult to raise and attach the main body to the ceiling or the like of a stage, concert-hall, event hall or the like.
Regarding the Whole Configuration of the Electric Chain Block 10
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(16) The motor unit 20 includes a motor 21.
(17)
(18) In a load sheave arrangement part 30, the aforementioned load sheave member 31 is arranged, and around the load sheave member 31, a not-illustrated load chain is wound. By hoisting and lowering the load chain, the distance between the not-illustrated hook and the main body 11 of the electric chain block 10 is relatively changed. This can lift a load with respect to the main body 11 located above in the case of the normal suspension. Besides, the load can be lifted together with the main body 11 in the case of the reverse suspension. In the case of a winch (corresponding to the electric hoisting machine) using a rope or a belt in place of the load chain, a member suitable for hoisting and lowering a sling such as a winding drum is appropriately provided in place of the load sheave.
(19) Further, in the electric chain block 10, the control unit 50 for controlling the drive of the motor 21 is also provided. In this embodiment, the control unit 50 is attached to a region adjacent to the reduction mechanism 40. The control unit 50 is covered by a rectangular (box-shaped) control housing 51.
Attachment of a Capacitor and a Disconnecting Switch
(20) Further, as illustrated in
(21) The motor 21 includes a main winding and an auxiliary winding (not illustrated), and the capacitors 71, 72 are electrically connected in parallel with each other and connected in series with the auxiliary winding of the motor 21 and further connected to the AC power supply. The auxiliary winding is supplied with phase shifted current shifted by the capacitor with respect to the phase of the current of the main winding, and thereby a rotating magnetic field is generated to control the rotation direction of the motor 21 and increase the starting torque. Note that in the case where the starting torque needs to be increased, the size of the motor 21 needs to be increased and the capacitances of the capacitors 71, 72 need to be increased, however, in this embodiment, and two starting capacitors 71 are used and electrically connected in parallel to prevent an increase of the size of the electric chain block.
(22) Further, the operating capacitor 72 is connected in parallel with the starting capacitor 71. The operating capacitor 72 contributes to an increase in starting torque together with the starting capacitor 71 in start, and is used for improving the power factor of the motor 21 in continuous operation after the start of the motor 21 to decrease the current value. Note that the starting capacitor 71 may be the one having a low duty factor (about 5%) since the starting capacitor 71 is energized only for a short time at the start, whereas the operating capacitor 72 should have a high duty factor (continuous rating).
(23) In this embodiment, for example, a starting capacitor of 150 F and an operating capacitor of 55 F are used to set the capacitor capacitance in start to 205 F in the case of a motor 21 of 0.5 kw, and two starting capacitors 71 of 150 F each and one operating capacitor 72 of 55 F are used to set the capacitor capacitance in start to 355 F in the case of a motor 21 of 1.1 kw. Further, after a lapse of a predetermined time after the start, the starting capacitor 71 is disconnected, both of the motors 21 of 0.5 kw and of 1.1 kw are operated by the one operating capacitor 72 of a capacitance of 55 F. The common operating capacitor 72 is used for the motors 21 of 0.5 kw and of 1.1 kw. Further, also in the case of being used for the motors 21 of 0.5 kw and of 1.1 kw, the starting capacitors 71 are smaller in diameter than the operating capacitors 72. Further, the operating capacitors 72 are common in the above examples so that the number of types of capacitors 71 and 72 is not increased, which contributes to reduction in manufacturing cost. Note that the operating capacitor 72 is arranged on one end side in
(24) Further, in addition to the starting capacitors 71 and the operating capacitor 72, the disconnecting switch 80 is also accommodated in the internal space P. The disconnecting switch 80 is electrically connected in series with the starting capacitors 71. Any disconnecting switch 80 may be used as long as it disconnects the connection between the auxiliary winding and the starting capacitors 71 or the connection between the starting capacitors 71 and the single-phase alternating-current power under a predetermined condition, after the start of the motor 21. An example of such a predetermined condition for the switching from close to open is a lapse of a predetermined time after the start of the motor 21 or the motor 21 reaching a predetermined rotation speed (for example, 75% of the rated rotation speed).
(25) Incidentally, in the recent single-phase induction motor, the starting capacitors 71, the operating capacitor 72, and the starting capacitor disconnecting switch 80 for use are relatively large in size as illustrated in
(26) Regarding the attachment, it is conceivable that each of the starting capacitors 71, the operating capacitor 72, and the disconnecting switch 80 is attached to a side surface of the single-phase induction motor, a side surface of the housing covering the single-phase induction motor or the like via a fixing means. In this case, many man-hours are required for fixing them.
(27) In contrast to the above, in this embodiment, the starting capacitors 71, the operating capacitor 72, and the disconnecting switch 80 are accommodated in a housing case 90A1 as illustrated in
(28)
(29) As illustrated in
(30) The housing case 90A1 is provided with a pair of small-diameter cylindrical portions 92 for accommodating the starting capacitors 71 and a pair of large-diameter cylindrical portions 93 for accommodating the operating capacitor 72 and the disconnecting switch 80. In the configuration illustrated in
(31) Note that the pair of small-diameter cylindrical portions 92 correspond to a first cylindrical portions. Further, any one of the pair of large-diameter cylindrical portions 93 corresponds to a second cylindrical portion and any other of them corresponds to a third cylindrical portion.
(32) Besides, the housing case 90A1 is formed of an easily deformable material. Examples of the material include elastomer such as natural or synthetic rubber, and in the case of using the elastomer, the housing case 90A1 is excellent also in insulation performance. Further, when using elastomer as a material, the housing case 90A1 can also exhibit the effect of vibration absorption and sound isolation. However, when the positions of the bottom portions are made to have a level difference as in
(33) Further, the housing case 90A1 in which the four cylindrical portions are arranged side by side is configured as follows. Specifically, as illustrated in
(34) Further, as illustrated in
(35) The bottom portion 92a of each of the small-diameter cylindrical portions 92 is provided with a window portion 92b for allowing the wiring and terminal for connection to pass therethrough. Similarly, the bottom portion 93a of each of the large-diameter cylindrical portions 93 is provided with a window portion 93b for allowing the wiring and terminal for connection to pass therethrough. In the configuration illustrated in
(36) In the attachment of the housing case 90A1, the housing case 90A1 is fixed to the motor housing 22 using a fixing plate 100 (metal plate, resin plate or the like) as illustrated in
(37) Further, for example, the fixing plate 100 may be fixed to the motor housing 22 via a screw or the like and the housing case 90A1 may be fixed to the fixing plate 100 via a binding band. In this case, it is preferable that the binding band is located at at least two of the aforementioned recessed portions 94a to 94c (preferably including the recessed portion 94b and the recessed portion 94b) and fastened to the fixing plate 100.
(38) Here, when the housing case 90A1 in which the starting capacitors 71, the operating capacitor 72, and the disconnecting switch 80 are accommodated is attached to the motor housing 22 via the fixing plate 100, their positional relation is as illustrated in
(39) On the other hand, the electric chain block 10 is demanded to be reduced in space. Under such a demand, the capacitor accommodating part 60 is difficult to be protruded farther to one side in the width direction (the Y-direction) than the control unit 50. In particular, in the electric chain block using the recent three-phase induction motor, a first outer wall surface 52 of the control housing 51 of the control unit 50 is at the position most protruding to the one side (the Y1 side) in the width direction (the Y-direction). Accordingly, in consideration of the housing property and the like of the electric chain block 10 not in use, the capacitor accommodating part 60 is desirably configured to protrude to the one side (the Y1 side) in the width direction (Y-direction) at the same level as that of the first outer wall surface 52 or not to protrude to the one side (the Y1 side) in the width direction (the Y-direction) less than the first outer wall surface 52.
(40) In consideration of the above point, the capacitor accommodating part 60 has a dimension of protrusion to the one side (the Y1 side) in the width direction (Y-direction) set to be the level same as or lower than the first outer wall surface 52 of the control unit 50. This keeps the excellent storage property without impairing the storage property of the electric chain block 10 not in use. Note that the first outer wall surface 52 of the control housing 51, where the first outer wall surface 52 is a portion of the control housing 51, is an outer peripheral wall located on the same side (the Y1 side) as the housing case 90A1 with respect to the drive shaft 23 of the motor 21 as illustrated in
Regarding Production of the Housing Case Having Three Consecutive Cylindrical Portions
(41) Further, the electric chain block 10 in this embodiment includes a case where only one starting capacitor 71 is used. In this case, it is preferable to use a housing case 90B1 having three consecutive cylindrical portions. More specifically, the housing case 90A1 having four consecutive cylindrical portions illustrated in
(42) On the other hand, when the housing case 90A1 having the four consecutive cylindrical portions and the housing case 90B1 having the three consecutive cylindrical portions are produced using different molds for injection molding, at least two kinds of molds are required, so that the cost of producing the molds accordingly increases. In particular, when the number of production of the housing cases 90B1 having the three consecutive cylindrical portions is small, the cost for producing the mold is a large burden.
(43) Hence, the production of the housing case 90B1 is performed as follows in this embodiment. Specifically, first, the housing case 90A1 is produced as illustrated in
(44) Here, in the case of forming the cut place 96, the existence of a portion being a guide for cutting is preferable because the cutting off is easy to perform. In this embodiment, a cutting guide 97 being the guide for cutting is a base portion of the outer peripheral wall portion 91, where the partition wall 95 is located at the base portion.
Regarding the Production of a Housing Case Having Three Consecutive Cylindrical Portions According to Another Embodiment
(45) However, the production of the three-consecutive housing case is not limited to
(46) Next, as illustrated in
(47) Then, the cut places 96 illustrated in
Regarding Effects
(48) In the electric chain block 10 in the above configuration, the motor housing 22 in a cylindrical shape is provided on the outer peripheral side of the motor 21 driven by the single-phase alternating-current power and including the main winding and the auxiliary winding. Further, the control unit 50 is also provided which controls the operation of the motor 21 and is covered with the rectangular control housing 51. Further, the starting capacitor 71, the operating capacitor 72, and the disconnecting switch 80 are provided and they are accommodated in the housing case 90A1, 90A2, 90B1, 90B2. In this case, the starting capacitor 71 is accommodated in the small-diameter cylindrical portion 92 (a first cylindrical portion), the operating capacitor 72 is accommodated in the large-diameter cylindrical portion 93 (a second cylindrical portion), and the disconnecting switch 80 is accommodated in the large-diameter cylindrical portion 93 (a third cylindrical portion).
(49) Further, in the housing case 90A1, 90A2, 90B1, 90B2, the small-diameter cylindrical portion 92 and the large-diameter cylindrical portion 93 are integrally provided in a state where they continue in a horizontal row. Further, the housing case 90A1, 90A2 is attached to the outer periphery of the motor housing 22 in a manner that the cylinders of the cylindrical portions are oriented parallel with the rotation axis of the motor 21.
(50) Therefore, the starting capacitor 71 and the operating capacitor 72 are attached to the outer periphery side of the motor housing 22 in a cylindrical shape. Accordingly, it becomes possible to prevent the electric chain block 10 from becoming large in size in the case where the starting capacitor 71 and the operating capacitor 72 are attached to the electric chain block 10, as compared with the case where the starting capacitor 71 and the operating capacitor 72 cannot be attached to the motor housing 22. Therefore, the electric chain block 10 can be made in the same size as that of the configuration of not using the starting capacitor 71, the operating capacitor 72, and the disconnecting switch 80 as in the recent three-phase induction motor, so that the storing and housing boxes for them can be made common.
(51) Note that the housing case 90A1, 90A2 can be attached also in a state of not protruding to a direction separating from the drive shaft 23 (a rotation shaft) farther than the first outer wall surface 52 of the control housing 51 as illustrated in
(52) Further, in the case of attaching the starting capacitor 71, the operating capacitor 72, and the disconnecting switch 80 to the electric chain block 10, the housing case 90A1, 90A2, 90B1, 90B2 is used. Therefore, the starting capacitor 71, the operating capacitor 72, and the disconnecting switch 80 can be collectively attached to the electric chain block 10. Accordingly, it is not necessary to increase the man-hours for attachment as compared with the case of individually attaching the starting capacitor 71, the operating capacitor 72, and the disconnecting switch 80.
(53) Further, in this embodiment, the small-diameter cylindrical portion 92 (the first cylindrical portion) is provided to be smaller in diameter than the large-diameter cylindrical portion 93 (the second cylindrical portion). In addition, the small-diameter cylindrical portion 92 (the first cylindrical portion) is provided between the two large-diameter cylindrical portions 93 (the second cylindrical portion and the third cylindrical portion).
(54) Therefore, in the housing case 90A1, 90A2, 90B1, 90B2, the large-diameter cylindrical portion 93 is located at least one end side of the arrangement of the cylindrical portions arranged side by side in a horizontal row. Accordingly, the housing case 90A1, 90A2, 90B1, 90B2 can be easily made to follow the outer periphery of the motor housing 22 in a cylindrical shape, and in this event, it is possible to prevent the small-diameter cylindrical portion 92 from protruding to the one side (the Y1 side) in the width direction (the Y-direction).
(55) Further, in this embodiment, the large-diameter cylindrical portions 93 (the second cylindrical portion and the third cylindrical portion) protrude in the direction (the direction toward Y2) separating from the first outer wall surface 52 of the control housing 51 farther than the small-diameter cylindrical portions 92 (the first cylindrical portion) to thereby prevent the protrusion of the large-diameter cylindrical portions 93 (the second cylindrical portion and the third cylindrical portion) on the first outer wall surface 52 side (the Y1 side). Accordingly, as illustrated in
(56) Further, one or two starting capacitors 71 are provided in this embodiment. Then, when only one starting capacitor 71 is provided, only one small-diameter cylindrical portion 92 is provided in the housing case 90A1, 90A2, 90B1, 90B2. Along with this, at a certain region of the outer peripheral wall portion 91 constituting the small-diameter cylindrical portion 92, the joint part 98 made by joining after cutting is provided to remove one small-diameter cylindrical portion 92 from the housing case 90A1, 90A2 having two small-diameter cylindrical portions 92.
(57) Therefore, it becomes unnecessary to produce the housing case 90A1, 90A2 having four consecutive cylindrical portions and the housing case 90B1, 90B2 having three consecutive cylindrical portions by using respective different molds for injection molding. In other words, since the housing case 90B1, 90B2 having three consecutive cylindrical portions is produced using the housing case 90A1, 90A2 having four consecutive cylindrical portions, the mold for producing the housing case 90B1, 90B2 having three consecutive cylindrical portions becomes unnecessary. Therefore, the cost for producing the mold can be reduced.
(58) Further, the housing case 90A1, 90A2 is provided with a pair of cutting guides 97 at a distance corresponding to the removal of the two small-diameter cylindrical portions 92 in this embodiment. In the case where two starting capacitors 71 are provided, the starting capacitors 71 are accommodated in the two small-diameter cylindrical portions 92 respectively in a state of not cutting at the cutting guides 97. Further, in the case where only one starting capacitor 71 is provided, only one starting capacitor 71 is accommodated in only one small-diameter cylindrical portion 92 in a state where the joint part 98 is formed after the cutting along the cutting guides 97.
(59) Therefore, in the case of producing the housing case 90B1, 90B2 having three consecutive cylindrical portions, the housing case 90A1, 90A2 is easily cut along the cutting guides 97.
Modification Example
(60) Though the embodiments of the present invention have been explained in the above, the present invention can be modified in various forms in addition to the above. Hereinafter, they will be explained.
(61) In the above embodiments, the housing case 90A1, 90A2, 90B1, 90B2 is formed of elastomer. However, the material of the housing case 90A1, 90A2, 90B1, 90B2 is not limited to elastomer. For example, the housing case 90A1, 90A2, 90B1, 90B2 may be formed using various resins, wood, ceramics, metal, fiber-based material such as paper or the like.
(62) Besides, in the above embodiments, the capacitor accommodating part 60 is provided on the one side (the Y1 side) in the width direction (the Y-direction) with respect to the motor housing 22, and the housing case 90A1, 90A2, 90B1, 90B2 is accommodated in the capacitor accommodating part 60. However, a configuration may be employed in which the capacitor accommodating part 60 is provided on the one side (the Z1 side) or the other end side (the Z2 side) in the vertical direction (the Z-direction) with respect to the motor housing 22. In particular, on the other end side (the Z2 side) in the vertical direction (the Z-direction), a not-illustrated hook is located. Accordingly, even when the configuration in which the capacitor accommodating part 60 is provided on the other end side (the Z2 side) in the vertical direction (the Z-direction) with respect to the motor housing 22 is employed, the increase in size can be prevented.
(63) Further, in the above embodiments, the width direction is the Y-direction perpendicular to the axial direction of the drive shaft 23 (the rotation shaft) of the motor 21 as illustrated in
(64) Further, in the above embodiments, the housing case 90A1, 90A2, 90B1, 90B2 is attached to the outer periphery of the motor housing 22 so that cylinder orientation of the cylindrical portions are oriented parallel with the drive shaft 23 (the rotation shaft) of the motor 21. However, the attachment may be performed so that the cylinder orientation of the cylindrical portions are oriented while including a slight error with respect to the state of being parallel with the drive shaft 23 (the rotation shaft) of the motor 21. Further, the cylinder orientation of the cylindrical portions may slightly vary in angle from the state of being parallel with the drive shaft 23 (the rotation shaft) of the motor 21.