Cam-driven radial rotary engine incorporating an HCCI apparatus
11060450 ยท 2021-07-13
Inventors
Cpc classification
F01B9/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01B3/0005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B33/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01B3/101
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B2075/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B57/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B63/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01B7/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B1/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02B57/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B1/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01B7/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B33/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B63/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A two cycle-opposed piston, two cycle, homogenous charge compression ignition engine with cylinder sets, each cylinder set having a first cylinder with an intake port; a second cylinder coaxially aligned with the first cylinder and having an exhaust port; a first piston engaged within the first cylinder; a second piston engaged within the second cylinder; a combustion chamber formed between the first piston and the second piston; a first cam mechanically engaged with the first piston; a mechanical device to convert reciprocating motion to rotational motion connected to the second piston; and a charge pump connected to the intake port by an intake passage.
Claims
1. A two cycle-opposed piston, two cycle homogenous charge compression ignition engine, comprising: an output shaft; a plurality of cylinder sets, each of the plurality of cylinder sets having: a first cylinder, having: an intake port; a second cylinder coaxially aligned with the first cylinder, the second cylinder having: piston; an exhaust port; a first piston engaged within the first cylinder; a second piston engaged within the second cylinder; a combustion chamber formed between the first piston and the second a first cam mechanically engaged with the first piston; a mechanical device configured to convert reciprocating motion to rotational motion connected to the second piston; and a charge pump connected to the intake port by an intake passage; wherein the first cam controls displacement of the first piston within the first cylinder; wherein the first cam is connected to the output shaft; wherein the mechanical device controls displacement of the second piston within the second cylinder; wherein the mechanical device is connected to the output shaft; wherein the intake port is opened and closed by the first piston; wherein the exhaust port is opened and closed by the second piston; wherein the charge pump is configured to pressurize an intake fuel-air charge in the intake passage and combustion chamber; wherein the charge pump has sufficient capacity to flush residual gasses from the combustion chamber and pressurize the intake fuel-air charge; wherein the fuel-air charge is nominally below an autoignition temperature; wherein the first cam is configured to drive the first piston toward the second piston during an expansion stroke of the second piston; wherein the first piston moves at a greater rate than the second piston to increase compression during the expansion stroke; and wherein the autoignition temperature is reached shortly after the expansion stroke commences.
2. The engine of claim 1, wherein the mechanical device is a crankshaft.
3. The engine of claim 1, wherein the mechanical device is a second cam.
4. The engine of claim 1, wherein the first cam and the first piston produce a reverse torque on the output shaft; wherein the mechanical device and the second piston produce a forward torque on the output shaft; and wherein the forward torque is greater than the reverse torque.
5. The engine of claim 1, further comprising: a relief valve contained within the intake passage; wherein the relief valve is configured to maintain a temperature of the fuel-air charge below the autoignition temperature.
6. The engine of claim 5, further comprising: a sensor connected to a controller; wherein the controller is configured to control the relief valve for regulation of the fuel-air charge.
7. The engine of claim 1, wherein the charge pump comprises: a third cylinder coaxially aligned with the first cylinder and the second cylinder; and a third piston contained within the third cylinder; wherein the third piston is connected to the second piston; and wherein the third piston moves in unison with the second piston.
8. The engine of claim 7, wherein the third piston is an opposite face of the second piston.
9. The engine of claim 7, wherein the third piston is connected to the second piston by a rod.
10. The engine of claim 1, further comprising: a fan configured to cool the intake passage and integrally associated with an engine rotor.
11. The engine of claim 1, further comprising: a scavenge passageway; a first one way check valve positioned within the intake passageway; a second one way check valve positioned within the scavenge passageway; a first control valve positioned within the intake passageway; and a second control valve positioned within the scavenge passageway; wherein the scavenge passageway and the intake passageway are pressurized via the charge pump; and wherein the first control valve and the second control valve are configured to be opened and closed independently of one another.
12. The engine of claim 1, further comprising: a valve connected to the exhaust port; wherein the valve is configured to contain a pressure within the combustion chamber after the exhaust port is opened via movement of the second piston; wherein the valve is configured to open at the end of the expansion stroke of the second piston; and wherein the valve and exhaust port provides a means for the second piston to push gasses from the combustion chamber.
13. A radial cam-driven engine, comprising: a plurality of cylinders arranged about a central shaft; a plurality of pistons contained within the plurality of cylinders; a cylinder block configured to contain the plurality of cylinders; a first plate; a second plate; a first cam track incorporated into the first plate; a second cam track incorporated into the second plate; a plurality of cam followers configured to secure the first cam track and the second cam track to the plurality of pistons by a plurality of shafts, each of the plurality of cam followers having: a hydrodynamic tilting pad bearing; wherein oil provides lubrication between the plurality of cam followers and the first cam track and the plurality of followers and the second cam track; wherein the cylinder block is positioned between the first plate and the second plate; wherein the first cam track and the second cam track are connected to the plurality of pistons; and wherein the first cam track and the second cam track are configured to convert reciprocating motion to rotational motion.
14. The engine of claim 13, wherein the plurality of cam followers have a radius equal to or less than a minimum radius of the first cam track and the second cam track.
15. A cam-driven opposed-piston radial engine, comprising: a plurality of cylinder sets arranged about a central shaft, each of the plurality of cylinder sets having: a first cylinder, having: an intake port; a second cylinder coaxially aligned with the first cylinder, the second cylinder having: piston; an exhaust port; a first piston engaged within the first cylinder; a second piston engaged within the second cylinder; a combustion chamber formed between the first piston and the second a first cam mechanically engaged with the first piston; a second cam mechanically engaged with the second piston; wherein the first cam controls displacement of the first piston within the first cylinder and converts reciprocating motion to rotational motion; wherein the second cam controls displacement of the second piston within the first cylinder and converts reciprocating motion to rotational motion; a cylinder block configured to contain the plurality of cylinder sets; a first plate; a second plate; an ignition source configured to initiate combustion within the combustion chamber; wherein the first plate and second plate encompass the cylinder block; and wherein the first cam and the second cam compress the first piston and the second piston together to compress a fuel air charge within the combustion chamber.
16. The engine of claim 15, wherein the ignition source is a spark plug.
17. The engine of claim 15, wherein the ignition source is a fuel injector.
18. The engine of claim 15, wherein the ignition source is heat developed by compression of a homogeneous fuel-air charge or HCCI.
19. The engine of claim 15, wherein each of the plurality of cylinder sets further comprises an air pump comprising: a third cylinder coaxially aligned with the first cylinder and the second cylinder; and a third piston contained within the third cylinder; wherein the third piston is connected to the second piston; wherein the third piston moves in unison with the second piston; wherein the air pump flushes residual gasses from the combustion chamber; and wherein the air pump forces a fuel-air mixture into the combustion chamber.
20. The engine of claim 15, further comprising: an electrical generator, having: magnets on either a rotating or stationary assembly; coils on either the rotating or stationary assembly; and a controller; wherein motion between the rotating and stationary assembly generates electrical power.
Description
DESCRIPTION OF THE DRAWINGS
(1) The novel features believed characteristic of the embodiments of the present application are set forth in the appended claims. However, the embodiments themselves, as well as a preferred mode of use, and further objectives and advantages thereof, will best be understood by reference to the following detailed description when read in conjunction with the accompanying drawings, wherein:
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(14) While the system and method of use of the present application is susceptible to various modifications and alternative forms, specific embodiments thereof have been shown by way of example in the drawings and are herein described in detail. It should be understood, however, that the description herein of specific embodiments is not intended to limit the invention to the particular embodiment disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the present application as defined by the appended claims.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
(15) Illustrative embodiments of the system and method of use of the present application are provided below. It will of course be appreciated that in the development of any actual embodiment, numerous implementation-specific decisions will be made to achieve the developer's specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.
(16) The system and method of use in accordance with the present application overcomes one or more of the above-discussed problems commonly associated with conventional HCCI engines, opposed piston two-stroke engines, cam-driven radial engines including those incorporating a motor/generator. These and other unique features of the system and method of use are discussed below and illustrated in the accompanying drawings.
(17) The system and method of use will be understood, both as to its structure and operation, from the accompanying drawings, taken in conjunction with the accompanying description. Several embodiments of the system are presented herein. It should be understood that various components, parts, and features of the different embodiments may be combined together and/or interchanged with one another, all of which are within the scope of the present application, even though not all variations and particular embodiments are shown in the drawings. It should also be understood that the mixing and matching of features, elements, and/or functions between various embodiments is expressly contemplated herein so that one of ordinary skill in the art would appreciate from this disclosure that the features, elements, and/or functions of one embodiment may be incorporated into another embodiment as appropriate, unless described otherwise.
(18) The preferred embodiment herein described is not intended to be exhaustive or to limit the invention to the precise form disclosed. It is chosen and described to explain the principles of the invention and its application and practical use to enable others skilled in the art to follow its teachings.
(19) Referring now to the drawings wherein like reference characters identify corresponding or similar elements throughout the several views,
(20) The various components of engine 101 will be discussed in detail with reference to the plurality of drawings outlined below. As shown in
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(23) In a preferred embodiment of the present invention, engine 301 further includes a sensor 327 and a pressure release valve 329 associated with chamber 313. Sensor 327 and pressure release valve 329 are configured to regulate the temperature and pressure within chamber 313. As further shown in
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(26) The additional compression occurring after autoignition can provide margin to facilitate cold start and reduce lean misfire. In addition, the additional compression can improve efficiency during warm operation to the extent it occurs during ignition and propagation delay of combustion within the cylinder during high speed operation of the engine.
(27) Piston 205 completes an expansion stroke as shown with box 513. During this time, exhaust valve 325 remains closed, thereby retaining pressure after port 305 is uncovered. When exhaust valve 325 opens, piston 205 begins an exhaust cycle to push any residual gasses out of exhaust port 305 and valve 325, as shown with box 515. Piston 203 moves to uncover the intake port during this exhaust cycle. Once piston 203 has fully recovered to a minimum displacement, uncovering port 303, the valve 323 opens and scavenging air begins to flow from chamber 315 through port 303 and port 305, as shown with box 517, at which point piston 205 returns to a position covering exhaust port 305 and the cycle can begin again, as shown with box 519.
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(33) In the preferred embodiment, plate 103 includes fuel injector assemblies 1008 configured to add fuel to the charge air as it moves to the rotor intake ports. These injector assemblies 1008 also incorporate the sensor and pressure relief valves of
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(35) The radial housing 111 incorporates cavities for air cleaner elements under a removable cover, thereby allowing access to those elements. Housing 111 further incorporates the stationary components of the optional motor/generator, including coils, hall effect sensors, and electrical interfaces. The coils, which incorporate passages for air flowing into reed valve assemblies 707, are mounted on the inner surface of the radial housing, where they are in proximity to the magnets 902 around the periphery of rotor 901. Engine 101 assembly is completed by the installation of rear side plate 105. Plate 105 is attached to central shaft 404 via splines 1106 to prevent rotation of the inner cam.
(36) Referring now to
(37) Additionally, the third piston 1211 of engine 1201 no longer moves in unison with the second piston 1205 as in engine 101 but has an independent third cam located next to the second cam in the radial housing. Engine 1201 also differs from engine 101 in the use of mechanical fuel injectors installed into pockets 1221 where they have direct access to the combustion chamber. Finally, engine 1201 incorporates facilities to change the timing of the cam driving piston 1207 relative to the second cam driving piston 1205. It will be understood that the modified configuration of engine 1201 yields improved control and enhanced efficiency relative to engine 101.
(38) Control of engine 1201 is improved relative to engine 101 by the ability to adjust phasing of the cam driving piston 1207 relative to the cam driving piston 1205. In this embodiment, the shaft carrying the innermost cam driving piston 1207 may be rotated delaying intake port closure relative to the compression stroke of piston 1205. This changes the volume of air compressed, thus changing compression ratio and altering autoignition timing. Control of the variable timing facility is informed by engine load, ambient air characteristics, and autoignition timing reported by knock sensors.
(39) Efficiency of engine 1201 is improved relative to engine 101 by the reduction of pressure and the corresponding pumping loss associated with exhaust scavenging and intake charge transfer. This reduction results from shortened transfer passages in block 1215 and improved charge pump timing via the third cam driving piston 1211.
(40) It is contemplated that the rotating mass of the cylinder block of the engine embodiment 1201 overcomes the reverse torque within the engine and the uncertainty of timing causing reverse torque is minimized by improved control eliminating the need to manage knock using opposed pistons of different diameter as in engine 101 thus allowing use of equal diameter opposed pistons in engine 1201.
(41) Additionally, other benefits are derived from this configuration such as reduced complexity of design via the reduced number of components, reduced stresses on critical components, simplified fabrication, and so on.
(42) It will be appreciated that while engine 101 enables the housing and thus engine to be thin with a large diameter that engine embodiment 1201 enables a thick small diameter and improved efficiency at the expense of increased weight. It will be understood and appreciated that the use of the engine will determine which configuration is better suited.
(43) The particular embodiments disclosed above are illustrative only, as the embodiments may be modified and practiced in different but equivalent manners apparent to those skilled in the art having the benefit of the teachings herein. It is therefore evident that the particular embodiments disclosed above may be altered or modified, and all such variations are considered within the scope and spirit of the application. Accordingly, the protection sought herein is as set forth in the description. Although the present embodiments are shown above, they are not limited to just these embodiments, but are amenable to various changes and modifications without departing from the spirit thereof.