EXHAUST GAS FILTER FOR REFLOW OVEN
20210205749 ยท 2021-07-08
Inventors
Cpc classification
B01D46/10
PERFORMING OPERATIONS; TRANSPORTING
B01D46/0006
PERFORMING OPERATIONS; TRANSPORTING
B01D46/4218
PERFORMING OPERATIONS; TRANSPORTING
B01D39/10
PERFORMING OPERATIONS; TRANSPORTING
B01D46/4263
PERFORMING OPERATIONS; TRANSPORTING
B01D39/1692
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D39/10
PERFORMING OPERATIONS; TRANSPORTING
B01D39/16
PERFORMING OPERATIONS; TRANSPORTING
B01D46/00
PERFORMING OPERATIONS; TRANSPORTING
B01D46/42
PERFORMING OPERATIONS; TRANSPORTING
B01D53/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An exhaust gas filter for a reflow oven is disclosed, which comprises a filter chamber, a filtering piece and a vapor chamber. An upper transverse passage is formed between the vapor chamber top plate and the filter element, a gap is formed between one side of the top plate and the sidewall of a filter chamber, and the upper transverse passage is in fluid communication with the gap; one filter chamber sidewall forming a gap with the top plate is disposed with a filter chamber air inlet for introducing air, and one of the other three sidewalls of the filter chamber is disposed with an exhaust gas inlet for introducing exhaust gas from the exhaust gas filter chamber, so that the air and the exhaust gas can enter the upper transverse passage through the gap. A vapor chamber is disposed to sufficiently mix the exhaust gas and the air, thus lowering the exhaust gas temperature below the freezing point of the rosin, and better removing the flux contaminant in the exhaust gas. Meanwhile, a slide-fitted outer casing and a filter chamber are provided, which makes it easier to disassemble and clean the filter chamber.
Claims
1-15. (canceled)
16. An exhaust gas filter for a reflow oven, comprising: a filter chamber, the filter chamber having a filter chamber top, the filter chamber top being provided with an air outlet, and the filter chamber having four sidewalls; a filter element, the filter element being disposed inside the filter chamber and located below the air outlet; a vapor chamber, the vapor chamber being disposed under the filter element and the vapor chamber comprising a top plate; wherein, an upper transverse passage is formed between the top plate of the vapor chamber and the filter element, a gap is formed between one side of the top plate and one of the four sidewalls of the filter chamber, and the upper transverse passage is in fluid communication with the gap; wherein, a filter chamber air inlet is provided on one sidewall of the filter chamber which forms the gap with the top plate, the filter chamber air inlet is used for introducing air; in the remaining three out of the four sidewalls of the filter chamber, one sidewall is provided with a filter chamber exhaust gas inlet, the filter chamber exhaust gas inlet is used for introducing exhaust gas; wherein, the air inlet and the exhaust gas inlet of the filter chamber are disposed in such a way that both air and the exhaust gas can enter the upper transverse passage through the gap.
17. The exhaust gas filter of claim 16, wherein: the vapor chamber further includes a side plate, the side plate extending downward from the edge of the top plate of the vapor chamber; wherein, a vertical passage is formed between the side plate and one of the four sidewalls of the filter chamber, and the upper transverse passage is in fluid communication with the vertical passage; wherein, a filter chamber air inlet is disposed on one sidewall of the filter chamber which forms the vertical passage with the side plate, the filter chamber air inlet being used for introducing air; in the remaining three out of the four sidewalls of the filter chamber, one sidewall is provided with a filter chamber exhaust gas inlet, the filter chamber exhaust gas inlet being used for introducing exhaust gas; wherein, the air inlet and the exhaust gas inlet of the filter chamber are disposed in such a way that both air and the exhaust gas can enter the upper transverse passage through the vertical passage.
18. The exhaust gas filter of claim 17, wherein the filter chamber air inlet is located on a path on one side of the vertical passage.
19. The exhaust gas filter of claim 17, wherein the filter chamber further includes a filter chamber bottom disposed opposite to the filter chamber top; a lower transverse passage, which is formed between the top plate of the vapor chamber and the filter chamber bottom, the lower transverse passage being communicated with the vertical passage so that the exhaust gas can enter the vertical passage through the lower transverse passage.
20. The exhaust gas filter of claim 16, wherein the filter chamber exhaust gas inlet is located below the top plate of the vapor chamber.
21. The exhaust gas filter of claim 16, wherein the four sidewalls of the filter chamber comprise a front sidewall and a rear sidewall which are oppositely disposed, and a left sidewall and a right sidewall which are oppositely disposed; the filter chamber air inlet is the right air inlet disposed on the right sidewall of the filter chamber, and the exhaust gas inlet is the left exhaust gas inlet disposed on the left sidewall of the filter chamber.
22. The exhaust gas filter of claim 21, comprising: a left air inlet of the filter chamber, the left air inlet of the filter chamber being disposed on the left wall of the filter chamber, and the left air inlet of the filter chamber being located between the top plate of the vapor chamber and the filter element; at least one gap, which is disposed between the top plate of the vapor chamber and the left sidewall of the filter chamber.
23. The exhaust gas filter of claim 21, comprising: a rear exhaust gas inlet of the filter chamber, the rear exhaust gas inlet of the filter chamber being disposed on the rear sidewall of the filter chamber and being in communication with the upper transverse passage.
24. The exhaust gas filter of claim 23, comprising: a front air inlet of the filter chamber, the front air inlet of the filter chamber being disposed on the front sidewall of the filter chamber and in communication with the upper transverse passage; or a rear air inlet of the filter chamber, the rear air inlet of the filter chamber being disposed on the rear sidewall of the filter chamber and in communication with the upper transverse passage.
25. The exhaust gas filter of claim 16, comprising: an outer casing, the filter chamber being able to insert into the outer casing or pull out of the outer casing; wherein, the outer casing is provided with an outer casing air inlet and an outer casing exhaust gas inlet corresponding to the filter chamber, so that air and exhaust gas can enter the filter chamber through the outer casing.
26. The exhaust gas filter of claim 25, wherein the outer casing comprises a rear sidewall, and a sidewall and a right sidewall disposed opposite to each other, the left sidewall of the outer casing being provided with a left exhaust gas inlet, and the right sidewall of the outer casing being provided with a right air inlet.
27. The exhaust gas filter of claim 16, wherein the filter element comprises: an upper filter element, the upper filter element comprising a paper filter mesh; a lower filter element, the lower filter element comprising a metal filter mesh; wherein, the paper filter mesh and the metal filter mesh are vertically aligned.
28. The exhaust gas filter of claim 27, wherein the filter chamber comprises: two filter mounting brackets, the two filter mounting brackets being respectively attached to the sidewalls of the filter chamber which are opposite to each other; wherein, each filter device mounting bracket of the two filter device mounting brackets comprises a supporting part, the supporting part is used for supporting the filter element; wherein, the two filter mounting brackets are disposed in such a way that when the filter element is mounted on the filter device mounting bracket, there is a certain distance between the upper filter element and the filter chamber top.
29. The exhaust gas filter of claim 28, wherein the filter device mounting bracket further includes: a stop limit, the stop limit being used for blocking the lateral movement of the filter element.
30. The exhaust gas filter of claim 27, wherein the filter element further includes: a springy tab, the springy tab being disposed on the top of the upper filter in such a way that the springy tab is located between the upper filter and the filter chamber top.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0060] Various embodiments of the present disclosure are described in detail below, with reference to the drawings which constitute a part of this specification. It should be understood that although terms referring to directions, such as front, rear, upper, lower, left, right, top, bottom, etc., are used in the present disclosure to describe various example structural parts and elements of the present disclosure, they are used herein for explanation only and are determined based on the example orientations shown in the drawings. As the embodiments disclosed in the present disclosure can be disposed in different directions, these directional terms are for illustration only and should not be taken as limitations. Wherever possible, the same or similar figure references used in the present disclosure refer to the same components.
[0061]
[0062] The outer casing 102 comprises a left exhaust gas inlet 135 and a rear exhaust gas inlet 136 disposed on the left sidewall 114 and the rear sidewall 113, respectively (as shown in
[0063] The outer casing 102 further includes a left air inlet 131, a right air inlet 132, a rear air inlet 133, and a front air inlet 144 which are disposed on the rear sidewall 113, the left sidewall 114, the right sidewall 115, and the front sidewall 104 of the outer casing, respectively. These air inlets can be formed by directly drilling a throughhole on each wall of the outer casing.
[0064] The outer casing 102 further includes an exhaust duct 107 connected to the top 111 of the outer casing for discharging gases from the exhaust gas filter 100. The exhaust duct 107 is connected to the ventilator through a pipe so that the gas in the exhaust gas filter 100 is discharged from the exhaust gas filter 100 from the inside to the outside. Furthermore, the ventilator is in communication with the outside so that the gas from the exhaust gas filter 100 can be discharged to the outside through the exhaust duct 107.
[0065] As a result, exhaust gas and air can enter the exhaust gas filter 100 from the exhaust gas inlet and the air inlet, respectively and are mixed in the exhaust gas filter 100, lowering the temperature of the exhaust gas and thus condensing contaminants in the exhaust gas, such as rosin. They are then filtered and removed by a filter 250 (as shown in
[0066] It should be noted that a person skilled in the art may not provide two exhaust gas inlets but only the exhaust gas inlet 135 on the left side of the outer casing according to the treatment requirements of the exhaust gas of the reflow oven. Likewise, a person skilled in the art may not set up three air inlets but only one or two air inlets according to the treatment requirements of the exhaust gas of the reflow oven, and only needs to ensure that one of the air inlets is disposed on the right sidewall 115 of the outer casing opposite to the left exhaust gas inlet 135 of the outer casing. However, when the left sidewall 114 of the outer casing is disposed with both an exhaust gas inlet and an air inlet, the air inlet should be disposed above the exhaust gas inlet so that the exhaust gas can be mixed with the air above it when discharged from bottom to top. Likewise, when the rear sidewall 113 of the outer casing is disposed with both an exhaust gas inlet and an air inlet, the air inlet should also be disposed above the exhaust gas inlet. The exhaust gas inlet and the air inlet may be several holes disposed in rows.
[0067] The outer casing 102 further includes a fixing portion 109 for fixing and mounting the exhaust gas filter 100. In the embodiment shown in the present disclosure, the fixing portion 109 is a folded edge extending downward from the left sidewall 114 and the right sidewall 115 and bent horizontally for fixing the exhaust gas filter 100 horizontally. Other fixing structures are also possible in other embodiments.
[0068] The outer casing 102 further includes a temperature sensor 105 (shown in
[0069]
[0070] As shown in
[0071]
[0072] The inner sides of the left sidewall 324 and the right sidewall 325 of the filter chamber are respectively disposed with a filter element mounting bracket 360 for mounting the filter element 250 in the filter chamber 201. The filter mounting bracket 360 comprises a supporting part 361 and a stop limit 362. The supporting part 361 is an elongated plate, the right side of which is connected to the sidewall of the filter chamber, and the stop limit 362 is connected to the front end of the supporting part 361. The supporting part 361 of the filter mounting bracket 360 is used for supporting the filter element 250, and the stop limit 362 is used for stopping the filter element 250 installed in place from moving forward out of the filter chamber 201.
[0073] Still as shown in
[0074] The left and right ends of the front side at the bottom of the filter chamber 201 are respectively disposed with a clamp 371, and a mounting piece 372 is disposed in the middle of the front top of the filter chamber 101. The clamp 371 and the mounting piece 372 are used for connecting with the front sidewall 104 (as shown in
[0075] The filter chamber bottom 322 is also disposed with a protrusion extending in the front-rear direction, and the protrusion forms a guide groove 226 on the lower surface of the filter chamber bottom 322. The guide groove 226 fits the guide rail 216 on the bottom 212 of the outer casing so that the filter chamber 201 can be inserted into the outer casing 102 in the front-rear direction.
[0076]
[0077] The upper filter element 451 further includes a springy tab 458 disposed on its top. The springy tab 458 comprises a springy tab 458.1 disposed on the left side of the upper filter element 451 and a springy tab 458.2 disposed on the right side of the upper filter element 451. The top ends on the front and rear sides of the springy tab 458 are free ends. The bottom end of the middle part of the springy tab 458 is connected to the upper filter 251.
[0078]
[0079] Wherein, no side plates are disposed on the left side of the top plate 581, but a plurality of notches 585.1, 585.2 and 585.3 extending in the front-rear direction of the top plate are disposed on the left edge, so that when the vapor chamber 203 is located in the filter chamber 201, a gap 785 can be formed between the left edge of the top plate 581 and the sidewall of the filter chamber 201 (see
[0080]
[0081]
[0082] There is a certain gap between the upper filter element 451 and the top 321 of the filter chamber, so that the filter element 250 can be easily inserted into the filter chamber 201 during the installation process in the presence of the stop limit 362. And, as the upper filter element 451 comprises a paper filter mesh 452, the upper filter element 451 is relatively lighter. When there is a certain gap between the upper filter element 451 and the top 321 of the filter chamber, by arranging the springy tab 458 on the upper filter element 451, it is possible to prevent the air flow from driving the upper filter element 451 upward when the air is pumped from the air outlet 310. As can be seen from
[0083] When it is necessary to install the filter element 250 in the filter chamber 201, the lower filter 453 is first inserted into the filter chamber 201 and supported on the supporting portion 361 of the filter mounting bracket 360 and stopped by the stop limit 362. Then, the upper filter element 451 is inserted, with a support by the lower filter 453. When it is necessary to remove the filter element 250 from the filter chamber 201, the upper filter element 451 is pushed upward to further compress the elastic compression piece 458, so that the upper filter element 451 is separated from the lower filter 453, and then the upper filter element 451 is pulled out. At last, the lower filter 453 is pushed upward to disengage the lower filter 453 from the stop range of the stop limit 462, so that the lower filter 453 can be moved forward and be pulled out.
[0084] Still as shown in
[0085] The respective heights of the front end plate 583 and the rear end plate 584 of the vapor chamber 203 are set in such a way that when the vapor chamber 203 is installed in place in the filter chamber 201, the left air inlet 341 and the left exhaust gas inlet 345 of the filter chamber are located on the upper and lower sides of the top plate 581 of the vapor chamber, respectively (as shown in
[0086] The width of the top plate 581 of the vapor chamber is set to be slightly smaller than the respective widths of the filter chamber top 321 and the filter chamber bottom 322, so that when the vapor chamber 203 is located in the filter chamber 201, a certain narrow gap 794 is left between the side plate 582 and the right sidewall 323 for gas to flow through (as shown in
[0087]
[0088] As shown in
[0089] When exhaust gas enters the filter chamber 201 from the left exhaust gas inlet 135 of the outer casing and the left exhaust gas inlet 345 of the filter chamber, a small amount of exhaust gas flows from below the top plate 381 of the vapor chamber, through the gap 785, and to the upper transverse passage 791 above the top plate 381 of the vapor chamber. Most exhaust gases flow from the left side of the vapor chamber 203 to the right side through the lower transverse passage 793 below the vapor chamber 203, pass through the side plate opening 586 of the vapor chamber side plate 582 and the gap between the vapor chamber side plate 582 and the bottom of the filter chamber 201, into the upper transverse passage 792, and then flow into the upper transverse passage 791 through the vertical passage 792 from bottom to top.
[0090] The air can enter the upper transverse passage 791 above the top plate 381 of the vapor chamber from the left air inlet 131 of the outer casing and the left air inlet 341 of the filter chamber. The air can also enter the vertical passage 792 of the filter chamber 201 from the right air inlet 132 of the outer casing and the right air inlet 342 of the filter chamber, and then mixes and heat exchanges with the exhaust gas in the vertical passage 792, and then flows into the upper transverse passage 791 with the exhaust gas. The vertical passage 792 is relatively narrow, which can make the exhaust gas and the air exchange heat more sufficiently and further reduces the temperature.
[0091] In the upper transverse passage 791, the air and the exhaust gas are further mixed for heat exchange, so that the temperature of the exhaust gas is further lowered. Then, the mixed gas of air and exhaust gas is filtered by the filter element 250 and discharged from the exhaust duct 107.
[0092] Certainly, it is possible that the vapor chamber does not comprise the side plate, and instead, uses the vapor chamber 570 as shown in
[0093]
[0094] As shown in
[0095] Since the exhaust gas that enters the filter chamber 201 from the rear side comes from the lower temperature areas at both ends of the reflow oven and is far away from the air outlet, it can be mixed and heat exchanged in the upper transverse passage 791, enabling the temperature of the exhaust gas in this area to be lowered to the required temperature.
[0096] Thus, the number of flow paths of the exhaust gas from the exhaust gas inlet to the exhaust duct 107 in the filter chamber 201 can be increased, and the air is introduced into the flow paths of the exhaust gas, which enables the mixing and heat exchange between the exhaust gas and the air to be more sufficient, and the temperature of the exhaust gas can be reduced to a greater extent.
[0097] The components for treating the exhaust gas are all in the filter chamber 201. Therefore, when it is necessary to clean the exhaust gas filter 100, it can be done by only pulling the filter chamber 201 out of the outer casing 102, and pulling the vapor chamber 203 and the filter element 250 out of the filter chamber 201 for cleaning. Therefore, the exhaust gas filter 100 of the present disclosure can not only effectively filter exhaust gas, but also facilitate cleaning.
[0098] Although the present disclosure is described with reference to the specific embodiments shown in the drawings, it should be understood that the exhaust gas filter in the present disclosure may have many variations without departing from the spirit taught in the present disclosure and its scope and background. General technicians skilled in the art will also realize that there are different ways to modify the arrangement in the embodiments disclosed in the present disclosure, which all fall within the spirit and scope of the present disclosure and the claims.