Planet-Type Multi-Stage Transmission for a Bicycle or Pedelec
20210207689 · 2021-07-08
Inventors
- Peter Ziemer (Tettnang, DE)
- Christoph Margraf (Markdorf, DE)
- Thomas Riedisser (Sigmarszell, DE)
- Ulrich Doerr (Konstanz, DE)
- Kim Führer (Lindau, DE)
- Hagen Doepfert (Lindau, DE)
Cpc classification
F16H2200/2087
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B62M11/18
PERFORMING OPERATIONS; TRANSPORTING
B62M11/145
PERFORMING OPERATIONS; TRANSPORTING
F16H2200/2051
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/0078
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2012
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B62M6/55
PERFORMING OPERATIONS; TRANSPORTING
F16H2200/2089
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/666
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2074
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/663
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2071
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A multi-stage planetary transmission for a bicycle or a pedelec includes a transmission input shaft (1), a transmission output shaft (2), and at least three planetary gear sets (VRS, VR1, VR2, RS1, RS2, NRS, NR1, NR2). A first planetary gear set (RS1) and a second planetary gear set (RS2) are configured as a main gear set and at least one further planetary gear set (VRS, VR1, VR2, NRS, NR1, NR2) is configured as a front-mounted gear set and/or as a rear-mounted gear set. At least three free-wheel clutches (F1, F2, F3, F4) and at least three brakes (B1, B2, B3, B4) are provided for implementing at least eight gears (G1, G2, G3, G4, G5, G6, G7, G8, G9, G10, G11, G12, G13, G14, G15, G16). Moreover, the multi-stage transmission may be a bottom bracket transmission. In addition, a bicycle or pedelec with the multi-stage transmission is proposed.
Claims
1-25. (canceled)
26. A planetary multi-stage transmission for a bicycle or a pedelec, comprising: a transmission input shaft (1); a transmission output shaft (2); at least three planetary gear sets (VRS, VR1, VR2, RS1, RS2, NRS, NR1, NR2); and at least three free-wheel clutches (F1, F2, F3, F4) and at least three brakes (B1, B2, B3, B4) configured for implementing at least eight gears (G1, G2, G3, G4, G5, G6, G7, G8, G9, G10, G11, G12, G13, G14, G15, G16), wherein a first planetary gear set (RS1) and a second planetary gear set (RS2) of the at least three planetary gear sets (VRS, VR1, VR2, RS1, RS2, NRS, NR1, NR2) are configured as a main shift gear set and at least one further planetary gear set (VRS, VR1, VR2, NRS, NR1, NR2) of the at least three planetary gear sets (VRS, VR1, VR2, RS1, RS2, NRS, NR1, NR2) is configured as a front-mounted gear set and/or as a rear-mounted gear set, wherein a planet carrier (5) of the first planetary gear set (RS1) is connected to a sun gear (7) of the second planetary gear set (RS2), wherein a ring gear (6) of the first planetary gear set (RS1) is fixable via a second brake (B2) of the at least three brakes (B1, B2, B3, B4) and is connectable to a planet carrier (8) of the second planetary gear set (RS2) or to a ring gear (9) of the second planetary gear set (RS2) via a second free-wheel clutch (F2) of the at least three free-wheel clutches (F1, F2, F3, F4), wherein the planet carrier (8) of the second planetary gear set (RS2) is connected to the transmission input shaft (1) or to a gear set element as the output of the front-mounted gear set (VR1, VRS), wherein the ring gear (9) of the second planetary gear set (RS2) is connected to the transmission output shaft (2) or to a gear set element as the input of the rear-mounted gear set (NRS, NR1), and wherein either a sun gear (4) of the first planetary gear set (RS1) is fixable via a first brake (B1) of the at least three brakes (B1, B2, B3, B4) and is connectable to the planet carrier (8) of the second planetary gear set (RS2) or to the ring gear (9) of the second planetary gear set (RS2) via a first free-wheel clutch (F1) of the at least three free-wheel clutches (F1, F2, F3, F4), or a sun gear (4) of the first planetary gear set (RS1) is connected to the planet carrier (8) of the second planetary gear set (RS2) or to the ring gear (9) of the second planetary gear set (RS2).
27. The multi-stage transmission of claim 26, wherein: one or more of the front-mounted gear sets (VRS, VR1, VR2) and the rear-mounted gear sets (NRS, NR1, NR2) is configured as a minus gear set; a first gear set element of each minus gear set is configured as the input and is a planet carrier (11, 14, 17, 20, 23, 26); a second gear set element of each minus gear set is configured as the output and is one of a sun gear (10, 13, 16, 19, 22, 25) and a ring gear (12, 15, 18, 21, 24, 27); and a third gear set element of each minus gear set is fixable via a third brake (B3) or a fourth brake (B4) of the at least three brakes (B1, B2, B3, B4) and is the other of the ring gear (12, 15, 18, 21, 24, 27) and the sun gear (10, 13, 16, 19, 22, 25).
28. The multi-stage transmission of claim 26, wherein: one or more of the front-mounted gear sets (VRS, VR1, VR2) and the rear-mounted gear sets (NRS, NR1, NR2) is configured as a plus gear set; a first gear set element of each plus gear set is configured as the input and is ring gear (12, 15, 18, 21, 24, 27); a second gear set element of each plus gear set is configured as the output and is one of a sun gear (10, 13, 16, 19, 22, 25) and a planet carrier (11, 14, 17, 20, 23, 26); and a third gear set element of each plus gear set is fixable via a third brake (B3) or a fourth brake (B4) of the at least three brakes (B1, B2, B3, B4) and is the other of the sun gear (10, 13, 16, 19, 22, 25) and the planet carrier (11, 14, 17, 20, 23, 26).
29. The multi-stage transmission of claim 26, wherein each of the at least three brakes (B1, B2, B3, B4) is a respective free-wheel brake.
30. The multi-stage transmission of claim 26, further comprising at least one electric machine (EM) operable to drive rotation the transmission output shaft (2).
31. The multi-stage transmission of claim 26, wherein: the at least three planetary gear sets (VRS, VR1, VR2, RS1, RS2, NRS, NR1, NR2) are arranged in an axial sequence of the front-mounted gear set (VRS), the second planetary gear set (RS2), the first planetary gear set (RS1), and the rear-mounted gear set (NRS); and each of the front-mounted gear set (VRS), the second planetary gear set (RS2), the first planetary gear set (RS1), and the rear-mounted gear set (NRS) is configured as a respective minus planetary gear set.
32. The multi-stage transmission of claim 31, wherein: the transmission input shaft (1) is connected to a planet carrier (11) of the front-mounted gear set (VRS); a sun gear (10) of the front-mounted gear set (VRS) is fixable via a third brake (B3) of the at least three brakes (B1, B2, B3, B4), is connectable to a ring gear (12) of the front-mounted gear set (VRS) as well as to the planet carrier (8) of the second planetary gear set (RS2) via a third free-wheel clutch (F3) of the at least three free-wheel clutches (F1, F2, F3, F4), and is connectable to the ring gear (6) of the first planetary gear set (RS1) via the second free-wheel clutch (F2); the ring gear (9) of the second planetary gear set (RS2) is connected to a planet carrier (26) of the rear-mounted gear set (NRS) and is connectable to the sun gear (4) of the first planetary gear set (RS1) via the first clutch (F1); the sun gear (7) of the second planetary gear set (RS2) is connected to the planet carrier (5) of the first planetary gear set (RS1); a ring gear (27) of the rear-mounted gear set (NRS) is fixable via a fourth brake (B4) of the at least three brakes (B1, B2, B3, B4) and is connectable to the transmission output shaft (2) via a fourth free-wheel clutch (F4) of the at least three free-wheel clutches (F1, F2, F3, F4); and a sun gear (25) of the rear-mounted gear set (NRS) is connected to the transmission output shaft (2).
33. The multi-stage transmission of claim 26, wherein: the at least three planetary gear sets (VRS, VR1, VR2, RS1, RS2, NRS, NR1, NR2) are arranged in an axial sequence of a second front-mounted gear set (VR2), a first front-mounted gear set (VR1), the second planetary gear set (RS2), and the first planetary gear set (RS1); and each of the second front-mounted gear set (VR2), the first front-mounted gear set (VR1), the second planetary gear set (RS2), and the first planetary gear set (RS1) is configured as a respective minus planetary gear set.
34. The multi-stage transmission of claim 33, wherein: the transmission input shaft (1) is connected to a planet carrier (17) of the second front-mounted gear set (VR2); a ring gear (18) of the second front-mounted gear set (VR2) is fixable via a fourth brake (B4) of the at least three brakes (B1, B2, B3, B4); a sun gear (16) of the second front-mounted gear set (VR2) is connected to a planet carrier (14) of the first front-mounted gear set (VR1) and is connectable to the ring gear (18) of the second front-mounted gear set (VR2) via a fourth free-wheel clutch (F4) of the at least three free-wheel clutches (F1, F2, F3, F4); a sun gear (13) of the first front-mounted gear set (VR1) is fixable via a third brake (B3) of the at least three brakes (B1, B2, B3, B4) and is connectable to the planet carrier (14) of the first front-mounted gear set (VR1) via a third free-wheel clutch (F3) of the at least three free-wheel clutches (F1, F2, F3, F4); a ring gear (15) of the first front-mounted gear set (VR1) is connected to the planet carrier (8) of the second planetary gear set (RS2) and is connectable to the ring gear (6) of the first planetary gear set (RS1) via the second free-wheel clutch (F2); the sun gear (7) of the second planetary gear set (RS2) is connected to the planet carrier (5) of the first planetary gear set (RS1); and the ring gear (9) of the second planetary gear set (RS2) is connected to the transmission output shaft (2) and is connectable to the sun gear (4) of the first planetary gear set (RS1) via the first free-wheel clutch (F1).
35. The multi-stage transmission of claim 26, wherein: the at least three planetary gear sets (VRS, VR1, VR2, RS1, RS2, NRS, NR1, NR2) are arranged in an axial sequence of the first planetary gear set (RS1), the second planetary gear set (RS2), a first rear-mounted gear set (NR1), and a second rear-mounted gear set (NR2); and each of the first planetary gear set (RS1), the second planetary gear set (RS2), the first rear-mounted gear set (NR1), and the second rear-mounted gear set (NR2) is configured as a respective minus planetary gear set.
36. The multi-stage transmission of claim 35, wherein: the transmission input shaft (1) is connected to the planet carrier (8) of the second planetary gear set (RS2); the sun gear (7) of the second planetary gear set (RS2) is connected to the planet carrier (5) of the first planetary gear set (RS1); the ring gear (9) of the second planetary gear set (2) is connected to a planet carrier (20) of the first rear-mounted gear set (NR1) and is connectable to the ring gear (6) of the first planetary gear set (RS1) via the second free-wheel clutch (F2); the ring gear (6) of the first planetary gear set (RS1) is fixable via the second brake (B2); the sun gear (4) of the first planetary gear set (RS1) is fixable via the first brake (B1) and is connectable to the transmission input shaft (1) via the first free-wheel clutch (F1); a sun gear (19) of the first rear-mounted gear set (NR1) is fixable via a third brake (B3) of the at least three brakes (B1, B2, B3, B4) and is connectable to a ring gear (21) of the first rear-mounted gear set (NR1) via a third free-wheel clutch (F3) of the at least three free-wheel clutches (F1, F2, F3, F4); the ring gear (21) of the first rear-mounted gear set (N R1) is connected to a planet carrier (23) of the second rear-mounted gear set (NR2); a sun gear (22) of the second rear-mounted gear set (NR2) is connected to the transmission output shaft (2) and is connectable to the ring gear (24) of the second rear-mounted gear set (NR2) via a fourth free-wheel clutch (F4) of the at least three free-wheel clutches (F1, F2, F3, F4); and the ring gear (24) of the second rear-mounted gear set (NR2) is fixable via a fourth brake (B4) of the at least three brakes (B1, B2, B3, B4).
37. The multi-stage transmission of claim 26, wherein: the at least three planetary gear sets (VRS, VR1, VR2, RS1, RS2, NRS, NR1, NR2) are arranged in an axial sequence of a second front-mounted gear set (VR2), a first front-mounted gear set (VR1), the second planetary gear set (RS2), and the first planetary gear set (RS1); each of the second front-mounted gear set (VR2) and the second planetary gear set (RS2) comprises a respective stepped planet; and each of the second front-mounted gear set (VR2), the first front-mounted gear set (VR1), the second planetary gear set (RS2), and the first planetary gear set (RS1) is configured as a respective minus planetary gear set.
38. The multi-stage transmission of claim 37, wherein: the transmission input shaft (1) is connected to a planet carrier (17) of the second front-mounted gear set (VR2) and is connectable to a ring gear (18) of the second front-mounted gear set (VR2) via a fourth free-wheel clutch (F4) of the at least three free-wheel clutches (F1, F2, F3, F4); a sun gear (16) of the second front-mounted gear set (VR2) is fixable via a fourth brake (B4) of the at least three brakes (B1, B2, B3, B4); the ring gear (18) of the second front-mounted gear set (VR2) is connected to a planet carrier (14) of the first front-mounted gear set (VR1) and is connectable to the ring gear (15) of the first front-mounted gear set (VR1) via a third free-wheel clutch (F3) of the at least three free-wheel clutches (F1, F2, F3, F4); a sun gear (13) of the first front-mounted gear set (VR1) is fixable via a third brake (B3) of the at least three brakes (B1, B2, B3, B4); the ring gear (15) of the first front-mounted gear set (VR1) is connected to the planet carrier (8) of the second planetary gear set (RS2) and is connectable to the ring gear (6) of the first planetary gear set (RS1) via the second free-wheel clutch (F2); the ring gear (9) of the second planetary gear set (2) is connected to the transmission output shaft (2) and is connectable to the sun gear (4) of the first planetary gear set (RS1) via the first free-wheel clutch (F1); and the sun gear (7) of the second planetary gear set (RS2) is connected to the planet carrier (5) of the first planetary gear set (RS1).
39. The multi-stage transmission of claim 26, wherein: the at least three planetary gear sets (VRS, VR1, VR2, RS1, RS2, NRS, NR1, NR2) are arranged in an axial sequence of a second front-mounted gear set (VR2), a first front-mounted gear set (VR1), the second planetary gear set (RS2), and the first planetary gear set (RS1); each of the second front-mounted gear set (VR2) and the first front-mounted gear set (VR1) is configured as a respective plus planetary gear set; and each of the second planetary gear set (RS2) and the first planetary gear set (RS1) is configured as a respective minus planetary gear set.
40. The multi-stage transmission of claim 39, wherein: the transmission input shaft (1) is connected to a ring gear (18) of the second front-mounted gear set (VR2); a sun gear (16) of the second front-mounted gear set (VR2) is fixable via a fourth brake (B4) of the at least three brakes (B1, B2, B3, B4) and is connectable to a planet carrier (17) of the second front-mounted gear set (VR2) via a fourth free-wheel clutch (F4) of the at least three free-wheel clutches (F1, F2, F3, F4); the planet carrier (17) of the second front-mounted gear set (VR2) is connected to a ring gear (15) of the first front-mounted gear set (VR1); the ring gear (15) of the first front-mounted gear set (VR1) is connectable to a planet carrier (14) of the first front-mounted gear set (VR1) via a third free-wheel clutch (F3) of the at least three free-wheel clutches (F1, F2, F3, F4); a sun gear (13) of the first front-mounted gear set (VR1) is fixable via a third brake (B3) of the at least three brakes (B1, B2, B3, B4); the planet carrier (14) of the first front-mounted gear set (VR1) is connected to the planet carrier (8) of the second planetary gear set (RS2) and is connectable to the ring gear (6) of the first planetary gear set (RS1) via the second free-wheel clutch (F2); and the ring gear (9) of the second planetary gear set (RS2) is connected to the transmission output shaft (2) and is connectable to the sun gear (4) of the first planetary gear set (RS1) via the first free-wheel clutch (F1).
41. The multi-stage transmission of claim 26, wherein: the at least three free-wheel clutches (F1, F2, F3, F4) comprises the first free-wheel clutch (F1), the second free-wheel clutch (F2), a third free-wheel clutch (F3), and a fourth free-wheel clutch (F4); and the at least three brakes (B1, B2, B3, B4) comprises the first brake (B1), the second brake (B2), a third brake (B3), and a fourth brake (B4); and in order to shift a first gear (G1), the first, the second, the third, and the fourth brakes (B1, B2, B3, B4) are disengaged, and the first, the second, the third, and the fourth free-wheel clutches (F1, F2, F3, F4) are in a locking direction condition; or in order to shift a second gear (G2), the first brake (B1) is engaged, the second, the third, and the fourth brakes (B2, B3, B4) are disengaged, the first free-wheel clutch (F1) is in an overrun operation condition, and the second, the third, and the fourth free-wheel clutches (F2, F3, F4) are in the locking direction condition; or in order to shift a third gear (G3), the second brake (B2) is engaged, the first, the third, and the fourth brakes (B1, B3, B4) are disengaged, the second free-wheel clutch (F2) is in the overrun operation condition, and the first, the third, and the fourth free-wheel clutches (F1, F3, F4) are in the locking direction condition; or in order to shift a fourth gear (G4), the first and the second brakes (B1, B2) are engaged, the third and the fourth brakes (B3, B4) are disengaged, the first and the second free-wheel clutches (F1, F2) are in the overrun operation condition, and the third and the fourth free-wheel clutches (F3, F4) are in the locking direction condition; or in order to shift a fifth gear (G5), the third brake (B3) is engaged, the first, the second, and the fourth brakes (B1, B2, B4) are disengaged, the first, the second, and the fourth free-wheel clutches (F1, F2, F4) are in the locking direction condition, and the third free-wheel clutch (F3) is in the overrun operation condition; or in order to shift a sixth gear (G6), the first and the third brakes (B1, B3) are engaged, the second and the fourth brakes (B2, B4) are disengaged, the first and the third free-wheel clutches (F1, F3) are in the overrun operation condition, and the second and the fourth free-wheel clutches (F2, F4) are in the locking direction condition; or in order to shift a seventh gear (G7), the first and the fourth brakes (B1, B4) are disengaged, the second and the third brakes (B2, B3) are engaged, the first and the fourth free-wheel clutches (F1, F4) are in the locking direction condition, and the second and the third free-wheel clutches (F2, F3) are in the overrun operation condition; or in order to shift an eighth gear (G8), the first, the second, and the third brakes (B1, B2, B3) are engaged, the fourth brake (B4) is disengaged, the first, the second, and the third free-wheel clutches (F1, F2, F3) are in the overrun operation condition, and the fourth free-wheel clutch (F4) is in the locking direction condition; or in order to shift a ninth gear (G9), the first, the second, and the third brakes (B1, B2, B3) are disengaged, the fourth brake (B4) is engaged, the first, the second, and the third free-wheel clutches (F1, F2, F3) are in the locking direction condition, and the fourth free-wheel clutch (F4) is in the overrun operation condition; or in order to shift a tenth gear (G10), the first and the fourth brakes (B1, B4) are engaged, the second and the third brakes (B2, B3) are disengaged, the first and the fourth free-wheel clutches (F1, F4) are in the overrun operation condition, and the second and the third free-wheel clutches (F2, F3) are in the locking direction condition; or in order to shift an eleventh gear (G11), the first and the third brakes (B1, B3) are disengaged, the second and the fourth brakes (B2, B4) are engaged, the first and the third free-wheel clutches (F1, F3) are in the locking direction condition, and the second and the fourth free-wheel clutches (F2, F4) are in the overrun operation condition; or in order to shift a twelfth gear (G12), the first, the second, and the fourth brakes (B1, B2, B4) are engaged, the third brake (B3) is disengaged, the first, the second, and the fourth free-wheel clutches (F1, F2, F4) are in the overrun operation condition, and the third free-wheel clutch (F3) is in the locking direction condition; or in order to shift a thirteenth gear (G13), the first and the second brakes (B1, B2) are disengaged, the third and the fourth brakes (B3, B4) are engaged, the first and the second free-wheel clutches (F1, F2) are in the locking direction condition, and the third and the fourth free-wheel clutches (F3, F4) are in the overrun operation condition; or in order to shift a fourteenth gear (G14), the first, the third, and the fourth brakes (B1, B3, B4) are engaged, the second brake (B2) is disengaged, the first, the third, and the fourth free-wheel clutches (F1, F3, F4) are in the overrun operation condition, and the second free-wheel clutch (F2) is in the locking direction condition; or in order to shift a fifteenth gear (G15), the first brake (B1) is disengaged, the second, the third, and the fourth brakes (B2, B3, B4) are engaged, the first free-wheel clutch (F1) is in the locking direction condition, and the second, the third, and the fourth free-wheel clutches (F2, F3, F4) are in the overrun operation condition; or in order to shift a sixteenth gear (G16), the first, the second, the third, and the fourth brakes (B1, B2, B3, B4) are engaged, and the first, the second, the third, and the fourth free-wheel clutches (F1, F2, F3, F4) are in the overrun operation condition.
42. The multi-stage transmission of claim 26, wherein: the at least three planetary gear sets (VRS, VR1, VR2, RS1, RS2, NRS, NR1, NR2) are arranged in an axial sequence of the front-mounted gear set (VRS), the second planetary gear set (RS2), and the first planetary gear set (RS1); and each of the front-mounted gear set (VRS), the second planetary gear set (RS2), and the first planetary gear set (RS1) is configured as a respective minus planetary gear set.
43. The multi-stage transmission of claim 42, wherein: the transmission input shaft (1) is connected to a planet carrier (11) of the front-mounted gear set (VRS); a sun gear (10) of the front-mounted gear set (VRS) is fixable via a third brake (B3) of the at least three brakes (B1, B2, B3, B4) and is connectable to a ring gear (12) of the front-mounted gear set (VRS) via a third free-wheel clutch (F3) of the at least three free-wheel clutches (F1, F2, F3, F4); the ring gear (12) of the front-mounted gear set (VHS) is connected to the planet carrier (8) of the second planetary gear set (RS2) and is connectable to the ring gear (6) of the first planetary gear set (RS1) via the second free-wheel clutch (F2); the ring gear (9) of the second planetary gear set (RS2) is connected to the transmission output shaft (2) and is connectable to the sun gear (4) of the first planetary gear set (RS1) via the first free-wheel clutch (F1); and the sun gear (7) of the second planetary gear set (RS2) is connected to the planet carrier (5) of the first planetary gear set (RS1).
44. The multi-stage transmission of claim 42, wherein: the at least three free-wheel clutches (F1, F2, F3, F4) comprises the first free-wheel clutch (F1), the second free-wheel clutch (F2), and a third free-wheel clutch (F3); and the at least three brakes (B1, B2, B3, B4) comprises the first brake (B1), the second brake (B2), and a third brake (B3); and in order to shift a first gear (G1), the first, the second, and the third brakes (B1, B2, B3) are disengaged, and the first, the second, and the third free-wheel clutches (F1, F2, F3) are in a locking direction condition; or in order to shift a second gear (G2), the first brake (B1) is engaged, the first and the third brakes (B2, B3) are disengaged, the first free-wheel clutch (F1) is in an overrun operation condition, and the second and the third free-wheel clutches (F2, F3) are in the locking direction condition; or in order to shift a third gear (G3), the second brake (B2) is engaged, the first and the third brakes (B1, B3) are disengaged, the second free-wheel clutch (F2) is in the overrun operation condition, and the first and the third free-wheel clutches (F1, F3) are in the locking direction condition; or in order to shift a fourth gear (G4), the first and the second brakes (B1, B2) are engaged, the third brake (B3) is disengaged, the first and the second free-wheel clutches (F1, F2) are in the overrun operation condition, and the third free-wheel clutch (F3) is in the locking direction condition; or in order to shift a fifth gear (G5), the third brake (B3) is engaged, the first and the second brakes (B1, B2) are disengaged, the first and the second free-wheel clutches (F1, F2) are in the locking direction condition, and the third free-wheel clutch (F3) is in the overrun operation condition; or in order to shift a sixth gear (G6), the first and the third brakes (B1, B3) are engaged, the second brake (B2) is disengaged, the first and the third free-wheel clutches (F1, F3) are in the overrun operation condition, and the second free-wheel clutch (F2) is in the locking direction condition; or in order to shift a seventh gear (G7), the first brake (B1) is disengaged, the second and the third brakes (B2, B3) are engaged, the first free-wheel clutch (F1) is in the locking direction condition, and the second and the third free-wheel clutches (F2, F3) are in the overrun operation condition; or in order to shift an eighth gear (G8), the first, the second, and the third brakes (B1, B2, B3) are engaged, and the first, the second, and the third free-wheel clutches (F1, F2, F3) are in the overrun operation condition.
45. The multi-stage transmission of claim 26 wherein: the at least three planetary gear sets (VRS, VR1, VR2, RS1, RS2, NRS, NR1, NR2) are arranged in an axial sequence of a second front-mounted gear set (VR2), a first front-mounted gear set (VR1), the second planetary gear set (RS2), and the first planetary gear set (RS1); and each of the second front-mounted gear set (VR2), the first front-mounted gear set (VR1), the second planetary gear set (RS2), and the first planetary gear set (RS1) is configured as a respective minus planetary gear set.
46. The multi-stage transmission of claim 45, wherein: the transmission input shaft (1) is connected to a planet carrier (17) of the second front-mounted gear set (VR2); a sun gear (16) of the second front-mounted gear set (VR2) is connected to a planet carrier (14) of the first front-mounted gear set (VR1) and is connectable to a ring gear (18) of the second front-mounted gear set (VR2) via a fourth free-wheel clutch (F4) of the at least three free-wheel clutches (F1, F2, F3, F4); the ring gear (18) of the second front-mounted gear set (VR2) is fixable via a fourth brake (B4) of the at least three brakes (B1, B2, B3, B4); a sun gear (13) of the first front-mounted gear set (VR1) is fixable via a third brake (B3) of the at least three brakes (B1, B2, B3, B4) and is connectable to the planet carrier (14) of the first front-mounted gear set (VR1) via a third free-wheel clutch (F3) of the at least three free-wheel clutches (F1, F2, F3, F4); a ring gear (15) of the first front-mounted gear set (VR1) is connected to the planet carrier (8) of the second planetary gear set (RS2) and is connectable to the ring gear (6) of the first planetary gear set (RS1) via the second free-wheel clutch (F2); the ring gear (9) of the second planetary gear set (RS2) is connected to the transmission output shaft (2) and to the sun gear (4) of the first planetary gear set (RS1); and the sun gear (7) of the second planetary gear set (RS2) is connected to the planet carrier (5) of the first planetary gear set (RS1).
47. The multi-stage transmission of claim 46, wherein: the at least three free-wheel clutches (F2, F3, F4) comprises the second free-wheel clutch (F2), a third free-wheel clutch (F3), and a fourth free-wheel clutch (F4); and the at least three brakes (B1, B2, B3, B4) comprises the second brake (B2), a third brake (B3), and a fourth brake (B4); and in order to shift a first gear (G1), the second, the third, and the fourth brakes (B2, B3, B4) are disengaged, and the second, the third, and the fourth free-wheel clutches (F2, F3, F4) are in a locking direction condition; or in order to shift a second gear (G2), the second brake (B2) is engaged, the third and the fourth brakes (B3, B4) are disengaged, the second free-wheel clutch (F2) is in an overrun operation condition, and the third and the fourth free-wheel clutches (F3, F4) are in the locking direction condition; or in order to shift a third gear (G3), the third brake (B3) is engaged, the second and the fourth brakes (B2, B4) are disengaged, the third free-wheel clutch (F3) is in the overrun operation condition, and the second and the fourth free-wheel clutches (F2, F4) are in the locking direction condition; or in order to shift a fourth gear (G4), the second and the third brakes (B2, B3) are engaged, the fourth brake (B4) is disengaged, the second and the third free-wheel clutches (F2, F3) are in the overrun operation condition, and the fourth free-wheel clutch (F4) is in the locking direction condition; or in order to shift a fifth gear (G5), the fourth brake (B4) is engaged, the second and the third brakes (B2, B3) are disengaged, the second and the third free-wheel clutches (F2, F3) are in the locking direction condition, and the fourth free-wheel clutch (F4) is in the overrun operation condition; or in order to shift a sixth gear (G6), the second and the fourth brakes (B2, B4) are engaged, the third brake (B3) is disengaged, the second and the fourth free-wheel clutches (F2, F4) are in the overrun operation condition, and the third free-wheel clutch (F3) is in the locking direction condition; or in order to shift a seventh gear (G7), the second brake (B2) is disengaged, the third and the fourth brakes (B3, B4) are engaged, the second free-wheel clutch (F2) is in the locking direction condition, and the third and the fourth free-wheel clutches (F3, F4) are in the overrun operation condition; or in order to shift an eighth gear (G8), the second, the third, and the fourth brakes (B2, B3, B4) are engaged, and the second, the third, and the fourth free-wheel clutches (F2, F3, F4) are in the overrun operation condition.
48. The multi-stage transmission of claim 26, wherein the multi-stage transmission is configured as a bottom bracket transmission with the at least three planetary gear sets (VRS, VR1, VR2, RS1, RS2, NRS, NR1, NR2) arranged coaxially.
49. The multi-stage transmission of claim 30, wherein the transmission input shaft (1) is connectable via a zeroth free-wheel clutch (F0) to the electric machine (EM).
50. A bicycle or pedelec, comprising the multi-stage transmission of claim 26.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present invention is explained in greater detail in the following with reference to the drawings. Wherein:
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
DETAILED DESCRIPTION
[0030] Reference will now be made to embodiments of the invention, one or more examples of which are shown in the drawings. Each embodiment is provided by way of explanation of the invention, and not as a limitation of the invention. For example, features illustrated or described as part of one embodiment can be combined with another embodiment to yield still another embodiment. It is intended that the present invention include these and other modifications and variations to the embodiments described herein.
[0031] In
[0032] Regardless of the particular example embodiment variant of the multi-stage transmission, it is provided that the multi-stage transmission of a planetary design is usable for a bicycle, a pedelec, or the like. The multi-stage transmission includes a transmission input shaft 1 as the input, which is designed, for example, as a pedal crankshaft in the figures, and a transmission output shaft 2 as the output, which can be designed, for example, as a sprocket or a toothed belt pulley. Depending on the example embodiment variant, the multi-stage transmission includes at least three planetary gear sets VRS, VR1, VR2, RS1, RS2, NRS, NR1, NR2, wherein a first planetary gear set RS1 and a second planetary gear set RS2 are designed as a main shift gear set, wherein at least one further planetary gear set VRS, VR1, VR2, NRS, NR1, NR2 is designed as a front-mounted gear set and/or as a rear-mounted gear set. In addition, at least three free-wheel clutches F1, F2, F3, F4 and at least three brakes or free-wheel brakes B1, B2, B3, B4 are provided as shift elements in order to implement at least eight (8) gears.
[0033] In all example embodiment variants of the multi-stage transmission, it is provided with respect to the main shift gear set that a planet carrier 5 of the first planetary gear set RS1 is connected to a sun gear 7 of the second planetary gear set RS2, wherein a ring gear 6 of the first planetary gear set RS1 is fixable on the housing side via a second brake B2 and is connectable via a second free-wheel clutch F2 to a planet carrier 8 of the second planetary gear set RS2 or to a ring gear 9 of the second planetary gear set RS2. The planet carrier 8 of the second planetary gear set RS2 is connected via an intermediate shaft W3, W4 to the transmission input shaft 1 or to a gear set element as the output of a front-mounted gear set VR1, VRS. The ring gear 9 of the second planetary gear set RS2 is connected via an intermediate shaft W3, W4 to the transmission output shaft 2 or to a gear set element as the input of a rear-mounted gear set NRS, NR1. A sun gear 4 of the first planetary gear set RS1 is either fixable via a first brake B1 and connectable via a first free-wheel clutch F1 to the planet carrier 8 of the second planetary gear set RS2 or to the ring gear 9 of the second planetary gear set RS2, or the sun gear 4 of the first planetary gear set RS1 is connected to the planet carrier 8 of the second planetary gear set RS2 or to the ring gear 9 of the second planetary gear set RS2.
[0034] A first example embodiment variant of the multi-stage transmission as a sixteen-speed (16-speed) variant is represented in
[0035] In detail, it is provided in the first example embodiment variant that the transmission input shaft 1 is connected to the planet carrier 11 of the front-mounted gear set VRS. The sun gear 10 of the front-mounted gear set VRS is fixable and/or connectable to the housing 3 via the third brake B3 and is connectable via a third free-wheel clutch F3 to the ring gear 12 of the front-mounted gear set VRS as well as to the planet carrier 8 of the second planetary gear set RS2 and, via the second free-wheel clutch F2 of the second planetary gear set RS2, to the ring gear 6 of the first planetary gear set RS1. The ring gear 9 of the second planetary gear set RS2 is connected to the planet carrier 26 of the rear-mounted gear set NRS and to the electric machine EM and is connectable via the first clutch F1 to the sun gear 4 of the first planetary gear set RS1. The sun gear 7 of the second planetary gear set RS2 is connected to the planet carrier 5 of the first planetary gear set RS1, wherein the ring gear 27 of the rear-mounted gear set NRS is fixable via the fourth brake B4 and is connectable via the fourth free-wheel clutch F4 to the transmission output shaft 2, and wherein the sun gear 25 of the rear-mounted gear set NRS is connected to the transmission output shaft 2.
[0036] The gear set arrangement of the multi-stage transmission according to the first example embodiment variant allows for a large overall gear ratio with the multi-stage transmission, and so the utilization, preferably for off-road bicycles, such as MTBs, is particularly advantageous. Moreover, it is made possible that the electric machine EM operatively connected to the intermediate shaft W3 is advantageously operated with the ratio i=1 in the gears G1 through G8 and with the ratio i=0.38 in the gears G9 through G16, which results from the associated shift pattern according to
[0037] In
[0038] In this gear set arrangement, it is provided that the transmission input shaft 1 is connected to the planet carrier 17 of the second front-mounted gear set VR2. The ring gear 18 of the second front-mounted gear set VR2 is fixable via the fourth brake B4, wherein the sun gear 16 of the second front-mounted gear set VR2 is connected to the planet carrier 14 of the first front-mounted gear set VR1 and is connectable via a fourth free-wheel clutch F4 to the ring gear 18 of the second front-mounted gear set VR2. The sun gear 13 of the first front-mounted gear set VR1 is fixable via the third brake B3 and is connectable via a third free-wheel clutch F3 to the planet carrier 14 of the first front-mounted gear set VR1, wherein the ring gear 15 of the first front-mounted gear set VR1 is connected to the planet carrier 8 of the second planetary gear set RS2 and is connectable via the second free-wheel clutch F2 to the ring gear 6 of the first planetary gear set RS1. The sun gear 7 of the second planetary gear set RS2 is connected to the planet carrier 5 of the first planetary gear set RS1, wherein the ring gear 9 of the second planetary gear set RS2 is connected to the transmission output shaft 2 and is connectable via the first free-wheel clutch F1 to the sun gear 4 of the first planetary gear set RS1, wherein the sun gear 4 of the first planetary gear set RS1 is fixable via the first brake B1. Moreover, the ring gear 6 of the first planetary gear set RS1 is fixable via the second brake B2.
[0039] The gear set arrangement according to
[0040] In
[0041] Specifically, it is provided in the third example embodiment variant that the transmission input shaft 1 is connected to the planet carrier 8 of the second planetary gear set RS2. The sun gear 7 of the second planetary gear set RS2 is connected to the planet carrier 5 of the first planetary gear set RS1, wherein the ring gear 9 of the second planetary gear set 2 is connected to the planet carrier 20 of the first rear-mounted gear set NR1 and is connectable via the second free-wheel clutch F2 to the ring gear 6 of the first planetary gear set RS1. The ring gear 6 of the first planetary gear set RS1 is fixable via the second brake B2, wherein the sun gear 4 of the first planetary gear set RS1 is fixable via the first brake B1 and is connectable via the first free-wheel clutch F1 to the transmission input shaft 1 and, as a result, to the planet carrier 8 of the second planetary gear set RS2. The sun gear 19 of the first rear-mounted gear set NR1 is fixable via the third brake B3 and is connectable via a third free-wheel clutch F3 to the ring gear 21 of the first rear-mounted gear set NR1, wherein the ring gear 21 of the first rear-mounted gear set NR1 is connected to the planet carrier 23 of the second rear-mounted gear set NR2. The sun gear 22 of the second rear-mounted gear set NR2 is connected to the transmission output shaft 2 and is connectable via a fourth free-wheel clutch F4 to the ring gear 24 of the second rear-mounted gear set NR2. The ring gear 24 of the second rear-mounted gear set NR2 is fixable via the fourth brake B4, wherein the transmission input shaft 1 is connectable, via a zeroth free-wheel clutch F0, to the electric machine EM.
[0042] The transmission diagram of the third example embodiment variant according to
[0043] In
[0044] In
[0045] Specifically, it is provided in the fourth example embodiment variant that the transmission input shaft 1 is connected to the planet carrier 17 of the second front-mounted gear set VR2 and is connectable via a fourth free-wheel clutch F4 to the ring gear 18 of the second front-mounted gear set VR2. The sun gear 16 of the second front-mounted gear set VR2 is fixable via the fourth brake B4, wherein the ring gear 18 of the second front-mounted gear set VR2 is connected to the planet carrier 14 of the first front-mounted gear set VR1 and is connectable via a third free-wheel clutch F3 to the ring gear 15 of the first front-mounted gear set VR1. The sun gear 13 of the first front-mounted gear set VR1 is fixable via the third brake B3, wherein the ring gear 15 of the first front-mounted gear set VR1 is connected to the planet carrier 8 of the second planetary gear set RS2 and is connectable via the second free-wheel clutch F2 to the ring gear 6 of the first planetary gear set RS1. The ring gear 9 of the second planetary gear set RS2 is connected to the transmission output shaft 2 and is connectable via the first free-wheel clutch F1 to the sun gear 4 of the first planetary gear set RS1, wherein the sun gear 7 of the second planetary gear set RS2 is connected to the planet carrier 5 of the first planetary gear set RS1. The ring gear 6 of the first planetary gear set RS1 is fixable via the second brake B2, wherein the sun gear 4 of the first planetary gear set RS1 is fixable via the first brake B1.
[0046] The transmission diagram of the fourth example embodiment variant, with the single gear set sequence, allows for a smaller overall gear ratio, preferably for road bicycles. For the purpose of better economy of space and for an even lower or higher absolute stationary transmission ratio, in the fourth example embodiment variant, the second front-mounted gear set VR2 and the second planetary gear set RS2 are equipped with a stepped planet.
[0047] In
[0048] Specifically, in the case of the fifth example embodiment variant, the transmission input shaft 1 is connected to the ring gear 18 of the second front-mounted gear set VR2. The sun gear 16 of the second front-mounted gear set VR2 is fixable via the fourth brake B4 and is connectable via a fourth free-wheel clutch F4 to the planet carrier 17 of the second front-mounted gear set VR2, wherein the planet carrier 17 of the second front-mounted gear set VR2 is connected to the ring gear 15 of the first front-mounted gear set VR1. The ring gear 15 of the first front-mounted gear set VR1 is connectable via a third free-wheel clutch F3 to the planet carrier 14 of the first front-mounted gear set VR1, wherein the sun gear 13 of the first front-mounted gear set VR1 is fixable via the third brake B3. The planet carrier 14 of the first front-mounted gear set VR1 is connected to the planet carrier 8 of the second planetary gear set RS2 and is connectable via the second free-wheel clutch F2 to the ring gear 6 of the first planetary gear set RS1, wherein the ring gear 9 of the second planetary gear set RS2 is connected to the transmission output shaft 2 and is connectable via the first free-wheel clutch F1 to the sun gear 4 of the first planetary gear set RS1. The ring gear 6 of the first planetary gear set RS1 is fixable via the second brake B2, wherein the sun gear 4 of the first planetary gear set RS1 is fixable via the first brake B1, wherein the sun gear 7 of the second planetary gear set RS2 is connected to the planet carrier 5 of the first planetary gear set RS1.
[0049] The transmission diagram of the fifth example embodiment variant, due to the front-mounted gear sets VR1 and VR2 designed as plus gear sets, allows for a non-stepped design as well as a stationary transmission ratio between the second front-mounted gear set VR2 and the second planetary gear set RS2 as well as between the first front-mounted gear set VR1 and the first planetary gear set RS1 that has been equalized in terms of absolute value. Consequently, identical sun gears and ring gears can be utilized in each case.
[0050] In
[0051] On the basis of the shift patterns according to
[0052] In
[0053] In detail, it is provided in the sixth example embodiment variant that the transmission input shaft 1 is connected to the planet carrier 11 of the front-mounted gear set VRS, wherein the sun gear 10 of the front-mounted gear set VRS is fixable via the third brake B3 and is connectable via a third free-wheel clutch F3 to the ring gear 12 of the front-mounted gear set VRS. The ring gear 12 of the front-mounted gear set VRS is connected to the planet carrier 8 of the second planetary gear set RS2 and is connectable via the second free-wheel clutch F2 to the ring gear 6 of the first planetary gear set RS1, wherein the ring gear 9 of the second planetary gear set RS2 is connected to the transmission output shaft 2 and is connectable via the first free-wheel clutch F1 of the first planetary gear set RS1 to the sun gear 4 of the first planetary gear set RS1. The sun gear 7 of the second planetary gear set RS2 is connected to the planet carrier 5 of the first planetary gear set RS1, wherein the ring gear 6 of the first planetary gear set RS1 is fixable via the second brake B2, and wherein the sun gear 4 of the first planetary gear set RS1 is fixable via the first brake B1.
[0054] In
[0055] In
[0056] Specifically, it is provided in the seventh example embodiment variant that the transmission input shaft 1 is connected to the planet carrier 17 of the second front-mounted gear set VR2. The sun gear 16 of the second front-mounted gear set VR2 is connected to the planet carrier 14 of the first front-mounted gear set VR1 and is connectable via a fourth free-wheel clutch F4 to the ring gear 18 of the second front-mounted gear set VR2, wherein the ring gear 18 of the second front-mounted gear set VR2 is fixable via the fourth brake B4. The sun gear 13 of the first front-mounted gear set VR1 is fixable via the third brake B3 and is connectable via a third free-wheel clutch F3 to the planet carrier 14 of the first front-mounted gear set VR1. The ring gear 15 of the first front-mounted gear set VR1 is connected to the planet carrier 8 of the second planetary gear set RS2 and is connectable via the second free-wheel clutch F2 to the ring gear 6 of the first planetary gear set RS1. The ring gear 9 of the second planetary gear set RS2 is connected to the transmission output shaft 2 and to the sun gear 4 of the first planetary gear set RS1, wherein the sun gear 7 of the second planetary gear set RS2 is connected to the planet carrier 5 of the first planetary gear set RS1 and wherein the ring gear 6 of the first planetary gear set RS1 is fixable via the second brake B2.
[0057] In
[0058] In the transmission diagrams according to the sixth and seventh example embodiment variants according to
[0059] Modifications and variations can be made to the embodiments illustrated or described herein without departing from the scope and spirit of the invention as set forth in the appended claims. In the claims, reference characters corresponding to elements recited in the detailed description and the drawings may be recited. Such reference characters are enclosed within parentheses and are provided as an aid for reference to example embodiments described in the detailed description and the drawings. Such reference characters are provided for convenience only and have no effect on the scope of the claims. In particular, such reference characters are not intended to limit the claims to the particular example embodiments described in the detailed description and the drawings.
REFERENCE CHARACTERS
[0060] 1 transmission input shaft and/or pedal crankshaft [0061] 2 transmission output shaft [0062] 3 housing [0063] 4 sun gear of the first planetary gear set [0064] 5 planet carrier and/or carrier of the first planetary gear set [0065] 6 ring gear of the first planetary gear set [0066] 7 sun gear of the second planetary gear set [0067] 8 planet carrier of the second planetary gear set [0068] 9 ring gear of the second planetary gear set [0069] 10 sun gear of the front-mounted gear set [0070] 11 planet carrier of the front-mounted gear set [0071] 12 ring gear of the front-mounted gear set [0072] 13 sun gear of the first front-mounted gear set [0073] 14 planet carrier of the first front-mounted gear set [0074] 15 ring gear of the first front-mounted gear set [0075] 16 sun gear of the second front-mounted gear set [0076] 17 planet carrier of the second front-mounted gear set [0077] 18 ring gear of the second front-mounted gear set [0078] 19 sun gear of the first rear-mounted gear set [0079] 20 planet carrier of the first rear-mounted gear set [0080] 21 ring gear of the first rear-mounted gear set [0081] 22 sun gear of the second rear-mounted gear set [0082] 23 planet carrier of the second rear-mounted gear set [0083] 24 ring gear of the second rear-mounted gear set [0084] 25 sun gear of the rear-mounted gear set [0085] 26 planet carrier of the rear-mounted gear set [0086] 27 ring gear of the rear-mounted gear set [0087] RS1 first planetary gear set [0088] RS2 second planetary gear set [0089] VRS front-mounted gear set [0090] VR1 first front-mounted gear set [0091] VR2 second front-mounted gear set [0092] NRS rear-mounted gear set [0093] NR1 first rear-mounted gear set [0094] NR2 second rear-mounted gear set [0095] B1 first brake [0096] B2 second brake [0097] B3 third brake [0098] B4 fourth brake [0099] EM electric machine [0100] F0 zeroth free-wheel clutch [0101] F1 first free-wheel clutch [0102] F2 second free-wheel clutch [0103] F3 third free-wheel clutch [0104] F4 fourth free-wheel clutch [0105] G1 first gear [0106] G2 second gear [0107] G3 third gear [0108] G4 fourth gear [0109] G5 fifth gear [0110] G6 sixth gear [0111] G7 seventh gear [0112] G8 eighth gear [0113] G9 ninth gear [0114] G10 tenth gear [0115] G11 eleventh gear [0116] G12 twelfth gear [0117] G13 thirteenth gear [0118] G14 fourteenth gear [0119] G15 fifteenth gear [0120] G16 sixteenth gear [0121] i.sub.0V stationary transmission ratio of the front-mounted gear set [0122] i.sub.0V1 stationary transmission ratio of the first front-mounted gear set [0123] i.sub.0V2 stationary transmission ratio of the second front-mounted gear set [0124] i.sub.01 stationary transmission ratio of the first planetary gear set [0125] i.sub.02 stationary transmission ratio of the second planetary gear set [0126] i.sub.0N stationary transmission ratio of the rear-mounted gear set [0127] i.sub.0N1 stationary transmission ratio of the first rear-mounted gear set [0128] i.sub.0N2 stationary transmission ratio of the second rear-mounted gear set [0129] i ratio [0130] stepping [0131] .sub.ges overall gear ratio [0132] W3 intermediate shaft [0133] W4 intermediate shaft