Downhole pump with traveling valve and pilot
11053784 ยท 2021-07-06
Assignee
Inventors
Cpc classification
F04B53/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B39/0016
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/125
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B47/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
E21B43/12
FIXED CONSTRUCTIONS
F04B53/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B39/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B39/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A fluid pump apparatus for an artificial lift system has a barrel, a standing valve positioned at a lower end of the barrel so as to be movable between an open position and a closed position, a plunger reciprocatingly mounted in the barrel, a traveling valve positioned in an interior of the plunger so as to control fluid flow through the plunger, and a pilot slidably positioned in the plunger. The plunger has a first aperture at an upper portion thereof and a second aperture extending through a wall of the plunger so as to open to a channel extending through the channel. The traveling valve is slidably movable within an interior of the plunger. The plunger has a seat that is cooperative with a surface of the traveling valve. The pilot is cooperative at the surface of the traveling valve so as to move the traveling valve.
Claims
1. A fluid pump apparatus for an artificial lift system, the fluid pump apparatus comprising: a barrel having an upper end and a lower end, said barrel having an opening at said upper end and an opening at said lower end, said barrel having a first wide inner diameter section and a second wide inner diameter section and a reduced inner diameter section between said first wide inner diameter section and said second wide inner diameter section; a standing valve positioned at said lower end of said barrel, said standing valve movable between an open position and closed position; a plunger reciprocatingly mounted in said barrel, said plunger having a first aperture at an upper portion thereof and a second aperture extending through a wall of said plunger so as to open to a channel extending through said plunger, said plunger having a wide diameter section and a narrow diameter section positioned below said wide diameter section, said plunger movable within said barrel between an upper position at an upstroke of said plunger and a lower position at a downstroke of said plunger; a traveling valve positioned in an interior of said plunger so as to control fluid flow through said plunger, said traveling valve slidably movable within an interior of said plunger, said plunger having a seat cooperative with a surface of said traveling valve; and a pilot slidably positioned in said plunger, said pilot being cooperative with the surface of said traveling valve so as to move said traveling valve relative to said seat, said pilot having an end that is separable from said traveling valve during the reciprocating movement of said plunger, said pilot having a head and a stein extending downwardly from said head, said pilot having an interior passageway extending therethrough, said head of said pilot having a surface area greater than a surface area of said seat, said wide diameter section of said plunger aligned with said first wide inner diameter section of said barrel so as to define a first annulus therebetween in a position adjacent to the upper position, said narrow diameter section of said plunger aligned with said reduced inner diameter section of said barrel so as to define a second annulus therebetween in the upper position, said second annulus being in fluid communication with said first annulus in the upper position, said second aperture of said plunger communicating with at least one of said first annulus and said second annulus in the position adjacent to the upper position such that fluid urges said head of said pilot upwardly so as to displace said traveling valve.
2. The fluid pump apparatus of claim 1, wherein fluid in said barrel flows downwardly through said first aperture of said plunger around said traveling valve and through said interior passageway of said pilot and through the channel of said plunger so as to enter a lower portion of said barrel.
3. The fluid pump apparatus of claim 1, wherein said standing valve is in the open position as said plunger moves from the lower position, the wide diameter section of said plunger bearing against the reduced inner diameter section of said barrel and said bottom surface of said traveling valve is seated in said seat when said plunger moves from the lower position upwardly.
4. The fluid pump apparatus of claim 1, the wide diameter section of said plunger aligned with said first wide inner diameter section of said barrel so as to define an annulus therebetween when said plunger moves from the upper position upwardly, said second aperture of said plunger communicating with the annulus so that fluid urges against said head of said pilot so that the surface of the traveling valve is unseated from the seat of the plunger when said plunger moves downwardly from the upper position such that the fluid flows from said barrel below the plunger upwardly through said channel of said plunger and through said interior passageway of said pilot and around said traveling valve and outwardly of said first aperture of said plunger into said barrel above said plunger.
5. The fluid pump apparatus of claim 1, said pilot actuating an opening of said traveling valve before the end of the upstroke of said plunger and before a beginning of the downstroke of said plunger so as to cause a pressure equilibrium above said plunger and under said plunger.
6. The fluid pump apparatus of claim 1, said head of said pilot having said surface area greater than surface area of said seat, the fluid pump apparatus further comprising: a spring bearing against a surface of said traveling valve in an interior of said plunger, said traveling valve opening at the end of the upstroke of said plunger.
7. The fluid pump apparatus of claim 1, said plunger having a rod affixed or formed at an upper end thereof, said rod adapted to move said plunger reciprocatingly upwardly and downwardly in said barrel.
8. The fluid pump apparatus of claim 1, said head of said pilot having a pair passageways extending therethrough and opening at or adjacent to a top of said pilot, said pair of passageways communicating with said interior passageway of said pilot.
9. The fluid pump apparatus of claim 1, said traveling Valve being open at the end of the upstroke of said plunger such that a pressure above said plunger and a pressure below said plunger are at equilibrium.
10. A fluid pump apparatus for an artificial lift system, the fluid pump apparatus comprising: a barrel having an upper end and a lower end, said barrel having an opening at said upper end and an opening at said lower end, said barrel having a first wide inner diameter section and a second wide inner diameter section and a reduced inner diameter section between said first wide inner diameter section and said second wide inner diameter section; a standing valve positioned at said lower end of said barrel, said standing valve movable between an open position and closed position; a plunger reciprocatingly mounted in said barrel, said plunger having a first aperture at an upper portion thereof and a second aperture extending through a wall of said plunger so as to open to a channel extending through said plunger, said plunger having a wide diameter section and a narrow diameter section positioned below said wide diameter section, said plunger movable within said barrel between an upper position at an upstroke of said plunger and a lower position at a downstroke of said plunger; a traveling valve positioned in an interior of said plunger so as to control fluid flow through said plunger, said traveling valve slidably movable within an interior of said plunger, said plunger having a seat cooperative with a surface of said traveling valve; and a pilot slidably positioned in said plunger, said pilot being cooperative with the surface of said traveling valve so as to move said traveling valve relative to said seat, said pilot having an end that is separable from said traveling valve during the reciprocating movement of said plunger, said pilot having a head and a stem extending downwardly from said head, said pilot having an interior passageway extending therethrough, said head of said pilot having a surface area greater than a surface area of said seat, said plunger having another wide diameter section and another narrow diameter section positioned below the narrow diameter section of said plunger, the wide diameter section of said plunger defining an annulus with said first wide inner diameter section of said barrel when said plunger is at an uppermost position, said another narrow diameter section of said plunger defining a second annulus with said first wide inner diameter section and said reduced inner diameter section of said barrel when said plunger is in the uppermost position, said first annulus being in fluid communication with said second annulus so as to flow fluid from above said plunger to below said plunger.
11. The fluid pump apparatus of claim 10, said plunger having a radially outwardly extending portion below said another narrow diameter, said plunger movable between the upper position in which the radially outwardly extending portion bears against the reduced inner diameter section of said barrel and the lower position in which the radially outwardly extending portion and the another narrow diameter section define an annulus with the second wide inner diameter of said barrel.
12. A pumping system for pumping a fluid from a well, the pumping system comprising: a reciprocating mechanism located at a surface location; a cable connected to the reciprocating mechanism, said cable adapted to extend outwardly through the well; and a fluid pump apparatus adapted to be positioned in the well, the fluid pump apparatus comprising: a barrel having an upper end and a lower end, said barrel having an opening at said upper end and an opening at said lower end; a standing valve positioned at said lower end of said barrel, said standing valve movable between an open position and a closed position; a plunger reciprocatingly mounted in said barrel, said plunger having a first aperture at an upper portion thereof and a second aperture extending through a wall of said plunger so as to open to a channel extending through said plunger; a traveling valve positioned in an interior of said plunger so as to control fluid flow through said plunger, said traveling valve slidably movable within an interior of said plunger, said plunger having a seat cooperative with a surface of said traveling valve; and a pilot slidably positioned in said plunger, said pilot being cooperative with said surface of said traveling valve so as to move said traveling valve relative to said seat, said pilot having an end that is separable from said traveling valve during the reciprocating movement of said plunger, the cable being affixed to said plunger so as to move the plunger reciprocatingly upwardly and downwardly within said barrel, said barrel having a first wide inner diameter section and a second wide inner diameter section and a reduced inner diameter section between said first wide inner diameter section and said second wide inner diameter section, said plunger having a wide diameter section and a narrow diameter section positioned below said wide diameter section, said pilot having a head and a stem extending downwardly from said head, the wide diameter section of said plunger aligned with said first wide inner diameter section of said barrel so as to define an annulus therebetween when said plunger moves from the upper position upwardly, said second aperture of said plunger communicating with the annulus so that fluid urges against said head of said pilot so that the surface of the traveling valve is unseated from the seat of the plunger when said plunger moves downwardly from the upper position such that the fluid flows from said barrel below the plunger upwardly through said channel of said plunger and through said interior passageway of said pilot and around said traveling valve and outwardly of said first aperture of said plunger into said barrel above said plunger.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(14) Referring to
(15) A horsehead 30 is mounted to an opposite end of the walking beam 12. A bridle 32 extends downwardly from the horsehead 30 and is joined to a polished rod 34. Polished rod 34 extends through stuffing box 36 and downwardly into the well 38. There is a tee 40 at the top of the well 38 which allows oil and gas to be transmitted from the interior of the production tubing 42 located within the well 38.
(16) A downhole pump 44 will be located at the end of a sucker rod 46. Sucker rod 46 extends through the interior of the production tubing 42. As a result, the reciprocating movement of the walking beam 12 will cause the sucker rod 46 to move upwardly and downwardly and will cause the downhole pump 44 to move upwardly and downwardly so as to draw fluids through the production tubing 42. It can be seen that the downhole pump 44 is located within an oil-bearing zone 48. Various perforations are formed in the casing 50 in the area of the production zone 48 so as to allow fluids to pass into the casing 50 and around the production tubing 42. Ultimately, the accumulation of fluids within the annulus between the production tubing 46 and the casing 50 will flow so as to be drawn by the downhole pump upwardly for discharge at the surface.
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(18) In
(19) The plunger 66 has a wide diameter section 94 and a narrow diameter section 96 located below the wide diameter section 94. The plunger 66 also as another wide diameter section 98 and another narrow diameter section 100. The another narrow diameter section 100 is located below the another wide diameter section 98.
(20) The pilot 70 has a head 102 and a stem 104 extending downwardly from the head 102. The pilot 70 has an interior passageway 106 that extends through the stem 104. The barrel 62 has an above plunger volume 108 and an under plunger volume 110.
(21) In
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(25) Importantly, the diameter of the head 102 of the pilot 70 has a greater surface area than the area of the seat 86. As such, the pilot 70 will lift the traveling valve 68 so as to operate with dynamic uncovering of the aperture 82 and the seat 86 for sand removal. This facilitates the flushing of the inner wall of the aperture 82 and the outer wall of the plunger 86. Also, and importantly, this configuration assures that the present invention utilizes inertia and the relationship of cross-sectional areas in order to create the flow through the plunger.
(26) In the present invention, the head 102 of the pilot 70 can have a greater surface area in the area of the seat 86. As such, inertia is not involved in this stage. Alternatively, when the head 102 of the pilot 70 has the surface area equal to that of the area of the seat 86, this will mean that inertia is required for the opening of the traveling valve 86. The spring 11 bears against an upper surface of the traveling valve 68 in the interior of the plunger 66. This maintains the traveling valve 68 until the inertia provided by the directional change from upstroke to downstroke creates the necessary force to open the traveling valve 86. As such, the area of the head 102 of the pilot 70 can have different sizes in relation to the area of the seat 86 in accordance with the present invention. The goal of the present invention is to use the inertia from the acceleration of the pilot 102 and the traveling valve 68 provided at the directional change from upstroke to downstroke to create the additional force required to open the traveling valve 68.
(27) The advantage of the use of such inertia guarantees the opening at the very end of the upstroke so as to allow one to maximize the effective stroke. As such, unlike prior art systems which have to compress or squeeze the fluid through the pump, the present invention actually relies on tension in order to pull the fluid through the pump. As such, in such a configuration, any gases (up to 100% gas) will flow through the pump apparatus 60 without problems. There is no possibility of fluid pound or gas lock occurring with this configuration of the present invention since the present invention relies upon tension rather than compression of the fluids.
(28) Ultimately, in
(29) Referring to
(30) In the configuration shown in
(31) As stated hereinbefore, with reference to
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(33) The pilot 70 has a head 102 and a protrusion 144 extending upwardly from the head 102. The protrusion 144 is in the nature of a small rod having a diameter less than the diameter of the opening of the seat 86. As such, the protrusion 144, when moved upwardly, will overcome the force of the spring 114 (and the hydraulic force behind the traveling valve 68 from the fluid column load) to unseat the surface of the traveling valve 68 from the seat 86. A chamber 180 formed on the interior of the plunger 66 accommodates the head 102 of the pilot 70. This allows the head 102 will have a diameter less than the diameter of the chamber 180 so as to allow fluid flow therearound. A shoulder 182 is formed within the interior of the plunger 66 so as to allow the bottom of the head 102 to seat thereagainst. Wings 184 are formed on the pilot 70 so as to allow fluid flow therearound. The stem 104 extends downwardly from the head 102. The chamber 150 is defined between the exterior of the stem 104 and the interior of the plunger 66.
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(38) Referring to
(39) Relative to
(40) In the configuration shown in
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(42) Importantly, it can be seen that the slot 362 is moved downwardly so as to create an annulus 380 between the outward end of the radially outwardly extended portion 302 of the plunger 266 and the inner wall of the second wide inner diameter 288 of the barrel 262. As a result, any particles or debris that are accumulated within the slot 362 are released and flushed downwardly through the annulus 380 and into the under plunger volume 310. As can be seen in
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(44) Importantly, since the present invention draws the fluid upwardly in the well 300 by tension, as opposed to compression, there is no need for rigid structures to connect the reciprocating mechanism 308 with the plunger 310. The plunger 310 can simply settle downwardly by gravity rather than being forced downwardly. The only action that is necessary is a tension so as to pull the plunger 310 upwardly. This can be achieved with a simple cable, chain, wire, wire rope, webbing, or other type of flexible structure. As a result, very minimal wear occurs with the wall 312 of the pipe within the well 300. In the past, when rigid rods are required (as with compression-type pumps), these rigid rods could wear on the surfaces of the pipe and create damage. This damage would require repair and/or replacement. In order to counter this problem, guides have been placed along such rods so as to protect the surfaces of the pipe from the wearing action caused by the reciprocating movement of such rods. The use of a wire, or other type of flexible connector, will create minimal damage to the surfaces of the pipe since the pressure is not very great. Typically, a flexible line will conform to the interior surfaces of the pipe rather than create friction and strong forces thereagainst. Additionally, the use of a cable or other type of flexible line significantly reduces the cost associated with oil production. Also, unlike prior art systems, very little intervention is required in order to operate the system. Even though the present invention is used in very gassy environments, there is no possibility of a gas lock or a fluid pound.
(45) The foregoing disclosure and description of the invention is illustrative and explanatory thereof. Various changes in the details of the illustrated construction can be made within the scope of the appended claims without departing from the true spirit of the invention. The present invention should only be limited by the following claims and their legal equivalents.