Driving tool
11052522 ยท 2021-07-06
Assignee
Inventors
Cpc classification
B25C5/11
PERFORMING OPERATIONS; TRANSPORTING
B25C1/043
PERFORMING OPERATIONS; TRANSPORTING
International classification
B25C1/04
PERFORMING OPERATIONS; TRANSPORTING
B25C5/11
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A driving tool having a trigger, such that after the trigger is on-operated, a contact restriction member starts to rotate to a lock side while rotation resistance is applied thereto by a rotation resistance applying member. A lock portion enters a lock receiving portion to prohibit an on-operation of a contact arm after a reference time has passed after the on-operation of the trigger. As a result, an inadvertent driving operation can be prevented. A mechanical timer mechanism allows for a timer control to be effected under an environment where electric power cannot be supplied.
Claims
1. A driving tool, comprising: a trigger; a contact arm; and a mechanical timer mechanism that is configured to be activated when the trigger is on-operated and the contact arm is not on operated, wherein the mechanical timer mechanism includes a contact restriction member configured to selectively restrict a movement of the contact arm to an on-position side.
2. The driving tool according to claim 1, wherein the contact restriction member is configured to prevent the movement of the contact arm to the on-position side after a reference time has passed after the trigger has been on-operated.
3. The driving tool according to claim 2, wherein the contact restriction member moves from an unlock position to a lock position during the reference time.
4. The driving tool according to claim 3, wherein: the movement of the contact arm to be on-operated is not prevented when the contact restriction member is in the unlock position, and the movement of the contact arm to be on-operated is prevented when the contact restriction member is in the lock position.
5. The driving tool according to claim 1, wherein a movement resistance is applied to the contact restriction member by a resistance applying member.
6. The driving tool according to claim 5, wherein the movement resistance applied to the contact restriction member is less when the contact restriction member moves from a lock position to an unlock position than the applied movement resistance when the contact restriction member moves from the unlock position to the lock position.
7. The driving tool according to claim 1, wherein between an unlock position and a lock position of the contact restriction member, the contact restriction member moves toward an unlock position when the contact arm moves toward the on-position.
8. The driving tool according to claim 1, wherein an on-operation of the contact arm prevents the movement of the contact restriction member toward a lock position.
9. The driving tool according to claim 1, wherein an off-operation of the trigger moves the contact restriction member toward an unlock position.
10. The driving tool according to claim 1, wherein; the contact restriction member is supported so as to be rotatable between a lock position and an unlock position, and a rotary damper applies rotation resistance to the contact restriction member.
11. The driving tool according to claim 10, wherein a gear engagement or a link mechanism is positioned between the contact restriction member and the rotary damper.
12. A driving tool, comprising: a trigger; a mechanical timer mechanism; and a contact arm configured to physically prevent the mechanical timer mechanism from running when the trigger is not on-operated and the contact arm is on-operated.
13. The driving tool according to claim 12, wherein the contact arm is configured to allow the mechanical timer mechanism to run when the contact arm is not on-operated and trigger is on-operated.
14. The driving tool according to claim 13, wherein the contact arm is configured to prevent the mechanical timer mechanism from running in a middle of a path through which the contact arm moves toward an on-position between an off-position and the on-position.
15. A driving tool, comprising: a trigger; a mechanical timer mechanism configured to be activated when the trigger is on-operated; and a contact arm configured to prevent the mechanical timer mechanism from running when the contact arm is on-operated and the trigger is not on-operated.
16. The driving tool according to claim 15, wherein the mechanical timer is configured to prevent an on-operation of a contact arm if a reference time since the mechanical timer mechanism has been activated has elapsed.
17. The driving tool according to claim 16, wherein the trigger is configured to reset the mechanical timer mechanism when the trigger is off-operated.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(27) Next, selected embodiments of the present disclosure will be explained based on
(28) At a downward tip end of the nose part 4, a contact arm 6 is supported so as to move relative to the driving tool 1 in an up-down direction. One of the operations for performing a driving operation includes the relative movement of the contact arm 6 in the upward direction when the contact arm 6 is pushed toward a workpiece. The contact arm 6 extends from near the tip end of the nose part 4 to near the location of the trigger 12. At a lower portion of the contact arm 6, an annular-shaped contact portion 6a is located around an injection opening at the tip of the nose part 4. A band-plate-shaped extension portion 6b may be located at an upper portion of the contact arm 6 and extend towards a trigger 12. The contact arm 6, which integrally includes the contact portion 6a and the extension portion 6b, is supported so as to be moved in the up-down direction within a predetermined length along the nose part 4.
(29) A starting device 10 according to the present embodiment is disposed at a lateral part of the main body 2 near a base of the grip 3. A starting valve 11 is turned on by a starting operation of the starting device 10. When the starting valve 11 is turned on, compressed air is supplied to an upper piston chamber 16 of the main body 2. When the compressed air is supplied to the upper piston chamber 16, a piston 13 moves downwards in a cylinder 15. A long rod-shaped driver 14 is attached to a lower surface of the piston 13. By the downward movement of the piston 13, and in turn the movement of the driver 14, one member to be driven is driven out of the tip end (e.g., the injection opening) of the nose part 4. The driven member is supplied one by one to the nose part 4 from the magazine 5.
(30) As shown in
(31) The starting device 10 according to the present embodiment possesses unconventional features. A modification is not particularly required with respect to the basic configurations of the driving tool 1 of the present embodiment, and thus detailed explanation will be omitted. For instance, the starting valve 10 possesses a feature that the starting valve 11 can be on-operated on the condition that both the on-operation of the trigger 12 and the on-operation of the contact arm 6 are performed. The starting device 10 of the present embodiment comprises the above-described starting valve 11, the above described trigger 12, and a timer mechanism 20. As shown in
(32) When the starting valve 11 is turned on, a head valve 2e is moved downward, so as to be opened, by the air pressure applied in the downward direction. When the head valve 2e is opened, the compressed air that accumulates in an accumulation chamber 3a in the grip 3 is supplied to a piston upper chamber 16. When the valve stem 11a is returned by moving in the downward direction by the spring biasing force, the starting valve 11 is turned off. When the starting valve 11 is turned off, the head valve 2e is moved upward by both the spring force and the air pressure applied in the upward direction. Because of this, the piston upper chamber 16 is closed with respect to the accumulation chamber 3a. When the piston upper chamber 16 is closed with respect to the accumulation chamber 3a, the piston upper chamber 16 is open to the atmosphere. Thereby, the piston 13 is returned to an upper dead center (e.g., the initial position).
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(34) The timer mechanism 20 is provided downward of the trigger 12. An extension portion 6b of the contact arm 6 is arranged so as to be movable in the up-to-down direction along the rear side of the timer mechanism 20. The timer mechanism 20 includes a contact restriction member 21 that is supported by the starting base 17 on the lower side of the trigger 12 and also includes a timer setting portion 22 that is supported by the starting base 17. The contact restriction member 21 is supported so as to be rotatable in the front-rear direction around a support shaft 23. The contact restriction member 21 includes a support tubular portion 21a, formed in a tubular shape, that is supported around a support shaft 23. A gear arm 21b, a stopper 21c, and a release arm 21d are integrally formed with the support tubular portion 21a. The gear arm 21b extends from the right end of the support tubular portion 21a in a direction approximately toward the downward direction. A lock portion 21e is integrally formed with the left side of the gear arm 21b. As shown in the figures, the lock portion 21e is formed in a block shape and protrudes from the left side of the gear arm 21b in a lateral direction. The stopper 21c extends from the right end of the support tubular portion 21a in a direction approximately toward the rearward direction and at an interval of approximately 90 degrees around the support shaft 23 with respect to the gear arm 21b. The release arm 21d extends obliquely downward from the left end of the support tubular portion 21a and at an interval of approximately 45 degrees around the support shaft 23 with respect to the gear arm 21b. Mutual positional relationships between the gear arm 21b, the stopper 21c, and the release arm 21d are fixed around the axis of the support tubular portion 21a. That is, these three members simultaneously rotate around the support shaft 23.
(35) The contact restriction member 21 is biased by a torsion spring 24 in a counterclockwise direction in
(36) The extension portion 6b of the contact arm 6 includes a lock receiving portion 6c and a release guide portion 6d. As shown in
(37) In a state where the contact arm 6 is not on-operated and where the contact restriction member 21 is rotated to the lock side (in the counterclockwise direction in
(38) In contrast, when the contact arm 6 is on-operated before the contact restriction member 21 is moved to the lock position (e.g., in a position where the lock portion 21e enters the lock receiving portion 6c), the rotation tip end of the release arm portion 21d contacts the release guide portion 6d. Under this contacted state of the release arm portion 21d, when the contact arm 6 is on-operated (e.g., moves upward), the release arm portion 21d is pushed in the forward direction along the tilted surface of the release guide portion 6d. This causes the contact restriction member 21 to be returned to its initial position. Accordingly, the contact arm 6 is allowed to move to the on-position (e.g., on-operated).
(39) The timer setting portion 22 is arranged downward of the contact restriction member 21. The timer setting portion 22 includes an intermediate gear 22a that engages with the gear arm 21b of the contact restriction member 21, a one-way clutch 22b, and a rotation resistance applying member 22c. The rotation resistance applying member 22c is a so-called rotary damper, in which a predetermined rotational resistance, in both directions, is applied to its operation shaft 22d by the inserted silicon oil. The intermediate gear 22a and the one-way clutch 22b are supported on the operation shaft 22d of the rotation resistance applying member 22c. The operation shaft 22d can be seen in
(40) The intermediate gear 22a is formed integral with a driving-side 22bb of the one-way clutch 22b. The driving-side 22bb of the one-way clutch 22b and the intermediate gear 22a are displaceable in the axial direction and are moved together in the rotational direction (spline engagement). The driving-side 22bb of the one-way clutch 22b and the intermediate gear 22a are biased by a compression spring 22e in the leftward direction in which the driving side 22bb engages with the driven-side 22ba (in the bottom direction of the drawing in
(41) A torque transmission direction of the one-way clutch 22b is configured such that a rotational torque generated when the gear arm 21b is moved rearward is transmitted from the driving-side 22bb to the driven-side 22ba. In contrast, a rotational torque generated when the gear arm 21b is moved forward is not transmitted because the driving side 22bb is relatively rotated with respect to the driven-side 22ba. Because of this configuration, when the timer is operated, e.g., when the gear arm 21b rotates to the lock position side (e.g., in the counterclockwise direction in
(42) After the trigger 12 is on-operated, the predetermined rotation resistance is applied to the contact restriction member 21 by the rotation resistance applying member 22c of the timer setting portion 22. Because of this configuration, a predetermined time period (e.g., reference time t) is required for the lock portion 21e to enter the lock receiving portion 6c in order to block the on-operation of the contact arm 6. The timer mechanism 20 that is configured as described above is positioned between the trigger 12 and the extension portion 6b of the contact arm 6. Thus, an inadvertent driving operation can be prevented while the trigger 12 is on-operated.
(43) When both the trigger 12 and the contact arm 6 are on-operated, the valve stem 11a is pushed upward by the idler 19 to turn on the starting valve 11. As described above, when the starting valve 11 is tuned on, compressed air is supplied to the piston upper chamber 16 to perform the driving operation. For example, in a driving operation (such as the continuous driving operation) in which the contact arm 6 is on-operated while the trigger 12 is being on-operated, the on-operation of the contact arm 6 is prohibited after the reference time t, set by the timer mechanism 20, has passed. The prohibition state of the on-operation of the contact arm 6 can be removed by releasing the on-operation of the trigger 12. As another example, in a driving operation (such as the single driving operation) in which the trigger is on-operated while the contact arm is being on-operated, the prohibition state caused by the timer mechanism 20 is not generated. In the following, operation conditions of the timer mechanism 20 relating to each operation mode will be explained.
(44) In order to perform the continuous driving operation mode, the trigger 12 is pulled upward as shown in
(45) As shown in
(46) When the contact arm 6 is on-operated before the reference time t has passed, the release arm portion 21d of the contact restriction member 21 contacts the release guide portion 6d, as shown in
(47) When the contact arm 6 is not on-operated before the reference time t has passed while the trigger 12 is being on-operated, the lock portion 21e of the contact restriction member 21 enters the lock receiving portion 6c, as shown in
(48) As discussed above, in the continuous driving operation mode, in which the trigger 12 is being on-operated before on-operating the contact arm 6, the on-operation of the contact arm 6 is prohibited after the reference time t has passed. Because of this configuration, when the driving tool 1 is carried with the trigger 12 being pulled, an inadvertent driving operation can be prevented without fail. In the above-exemplified timer mechanism 20, the reference time t is configured to be set by applying the rotation resistance of the contact restriction member 21 using the rotation resistance applying member 22c, which is embodied as the rotary damper. In other words, the timer mechanism 20 does not include an operation part that is powered, for example, by compressed air. As a result, the timer mechanism 20 can be operated smoothly.
(49) As discussed above, in the continuous driving operation mode, in which the trigger 12 is on-operated at first, the timer mechanism 20 is activated to prevent the inadvertent driving operation in the tool main body 2. In the driving tool 1 according to the present embodiment, when the contact arm 6 is on-operated at first, the driving operation can also be performed. In the single driving operation mode, in which the contact arm 6 is being on-operated before on-operating the trigger 12, the timer mechanism 20 is not activated. In the single driving operation mode, a user on-operates the contact arm 6 at first and subsequently on-operates the trigger 12, which indicates a clear intention of driving. Thus, in the single driving operation mode, there is a low probability that an inadvertent driving of the tool main body 2 would occur.
(50) In the single driving operation mode, the contact arm 6 is on-operated, after the initial position shown in
(51) When the trigger 12 is subsequently on-operated, as shown in
(52) In the single driving operation mode, when only the on-operation of the contact arm 6 is released with the trigger 12 still being on-operated after a driving operation is performed, for example as shown in
(53) The driving operation prohibition state (e.g., the on-operation prohibition state of the contact arm 6) caused by the timer mechanism 20 can be reset once the on-operation of the trigger 12 is released. When the trigger 12 is returned to the off-position, the stopper receiving portion 12b pushes the stopper 21c against the biasing force of the torsion spring 24, in the downward direction, to return the contact restriction member 21 to its initial position. As a result, the starting device 10 is reset to the initial state, which is shown in
(54) According to the starting device 10 of the first embodiment configured as discussed above, when the trigger 12 is on-operated while the contact arm 6 is not on-operated, the timer mechanism 20 is activated. Because of this configuration, for example, when the driving tool 1 is carried with the trigger 12, an inadvertent driving operation in the tool main body 2 can be prevented after the reference time t has passed, even if the contact arm 6 is mistakenly touched to another member.
(55) Furthermore, the starting device 10 according to the first embodiment is provided with the timer mechanism 20 that works solely in a mechanical manner. It can work without an electric controller that needs electric power. As a result, the starting device 10 can still work in an environment where electric power cannot be supplied.
(56) Furthermore, the above-exemplified timer mechanism 20 does not include a part that needs to be activated by compressed air. Except the rotational resistance caused by the rotation resistance applying member 22c, smooth movement (e.g., reactivity) can be obtained in each members of the timer mechanism 20. As a result, operability (e.g., quick driving) of the driving tool 1 can be improved.
(57) Variations and modifications may be effected without departing from the spirit and scope of the present teachings. For example,
(58) The timer mechanism 31 according to the second embodiment is provided with a contact restriction member 32 that is supported by the starting base 17 and located below the trigger 12 and a timer setting portion 33 that is supported by the starting base 17 and located below the contact restriction member 32. The contact restriction member 32 is supported so as to be rotatable in the front-to-rear direction via a support shaft 34. The contact restriction member 32 is biased by a torsion spring 35 in the counterclockwise direction (e.g., the contact lock side) in
(59) The lock arm 32d is positioned in front of the lock receiving portion 6c and the release guide portion 6d. When the contact restriction member 32 rotates to the lock side, the lock arm 32d integrally rotates in a direction to displace its rotation tip end toward the rearward direction. Furthermore, when the rotation tip end of the lock arm 32d enters the upper portion of the lock receiving portion 6c, the movement of the contact arm 6 toward the on-position is prohibited by the lock arm 32d (e.g., contact arm lock state). In contrast, when the lock receiving portion 6c of the contact arm 6 passes the rear of the lock arm 32d in advance of the lock arm 32d entering the lock receiving portion 6c, and instead the rotation tip end of the lock arm 32d contacting the upper surface of the release guide portion 6d, the lock arm 32d is pushed in the forward direction by the tilted surface of the release guide portion 6d, so as to return its initial position. This allows the contact arm 6 to move to the on-position. In this respect, the configuration in the second embodiment is similar to the first embodiment.
(60) The timer setting portion 33 is positioned below the contact restriction member 32. The timer setting portion 33 of the second embodiment is similarly configured as the timer setting portion 22 of the first embodiment, except that the timer setting portion 33 includes an intermediate arm 33a instead of an intermediate gear 22a. For the descriptions of the members and configurations in common with the first embodiment, the same reference numerals are used in the second embodiment. The intermediate arm 33a is formed integral with the driven-side 22bb of the one-way clutch 22b. The intermediate arm 33a is linked to the link arm 32b via a link shaft 33b formed at the tip end of the intermediate arm 33a. The intermediate arm 33a is linked to the link arm 32b so that they may rotate in opposite directions. The rotational resistance of the rotation resistance applying member 22c is transferred to the contact restriction member 32 during rotation thereof, via the one-way clutch 22b and the link between the intermediate arm 33a and the link arm 32b.
(61) After the trigger 12 is on-operated, a predetermined rotation resistance is applied to the contact restriction member 32 by the rotation resistance applying member 22c of the timer setting portion 33. Because of this configuration, a required time until the lock arm 32d enters the upper of the lock receiving portion 6c, and accordingly the time until the on-operation of the contact arm 6 is blocked, can be set. Because the contact restriction member 32, as configured above, is positioned between the trigger 12 and the extension portion 6b of the contact arm 6, an inadvertent driving operation can be prevented while the trigger 12 is being on-operated.
(62) The starting device 30 comprising the timer mechanism 31 according to the second embodiment may essentially function in approximately the same way as the starting device 10 comprising the timer mechanism 20 according to the first embodiment. A brief explanation will followed.
(63) When the trigger 12 is on-operated after the initial state shown in
(64) When the contact arm 6 is on-operated before the stopper 21c of the contact restriction member 32 reaches the stopper receiving portion 12b of the trigger 12 (e.g., before the reference time t has passed), the idler 19 is pushed upward to turn on the starting valve 11, as shown in
(65) If the contact arm 6 is not on-operated before the reference time t has passed, the stopper 32c contacts the stopper receiving portion 12b of the trigger 12 and the contact restriction member 32 reaches the rotation end position on the lock side, as shown in
(66) The lock state of the contact arm 6 caused by the timer mechanism 31 can be released by the off-operation of the trigger, as shown in
(67) As shown in
(68) The state in which the contact restriction member 32 is retained at the initial position by the presence of the stopper receiving portion 12b is released by the on-operation of the trigger 12. However, in this released state, the lock arm 32d is still contacting the extension portion 6b of the contact arm 6, thereby restricting the rotation of the contact restriction member 32 to the lock position side (e.g., in the counterclockwise direction in
(69) When the contact arm 6 is subsequently off-operated while the trigger 12 is still being on-operated, as shown in
(70) In the above configured starting device 30 comprising the timer mechanism 31 according to the second embodiment, when the trigger 12 is on-operated and the contact arm 6 is not on-operated, the timer mechanism 31 is activated. Because of this configuration, for example, when the driving tool 1 is carried with the trigger 12 being on-operated, an inadvertent driving operation can be prevented in the tool main body 2 after the reference time t has passed, even if the contact arm 6 mistakenly contacts other members.
(71) Furthermore, in the timer mechanism 31 according to the second embodiment, the reference time t is set by only a mechanical operation. For instance, the reference time t can be set without the need for an electrical controller that needs electric power. As a result, the timer mechanism 31 can work under an environment where electric power cannot be supplied.
(72) Furthermore, the time mechanism 31 according to the second embodiment does not comprise a part that needs to be activated by compressed air. As a result, apart from the rotation resistance provided by the rotation resistance applying member 22c, operation quickness (reactivity) of each portion can be obtained to improve operability (quick driving) of the driving tool 1.
(73) Further modifications can be made to the first and second embodiments discussed above. In the above embodiments, rotational resistance is configured to be directly applied to the contact restriction member 21 by the rotary damper (rotation resistance applying member 22c). However, a member serving as the rotational resistance may instead push a rotating member (for example, the support tubular portion 21a of the contact restriction member 21) in the lateral direction to apply the rotational resistance to the rotating member.
(74) Furthermore, in the above embodiments, the rotation resistance applying member 22 is configured such that rotational resistance occurs in both rotation directions around the operation shaft 22d. However, one-way-type rotation resistance applying member may be used in which rotational resistance occurs only in one direction (e.g., on the contact lock side) and does not occur in the opposite direction, thereby reducing idling. For instance, the one-way clutch 22b can be omitted by using the one-way type damper.
(75) Furthermore, in the above embodiments, the one-way clutch 22b is used to apply rotational resistance when the contact restriction member 21 moves to the lock side. However, the one-way clutch 22b may be omitted and the rotational resistance supplied by the rotation resistance applying member 22c may be applied to the contact restriction member 21 in both directions, toward the lock side and the unlock side. Either when rotational resistance is applied in one or both directions, the rotation resistance applying member may be directly linked to the support tubular portion 21a, 32a of the contact restriction member 21, 32. Accordingly, the gear arm 21b or the link arm 32b, and the timer setting portion 22 may be omitted. As a result, the timer mechanism 20, 31 may be further simplified.
(76) In the embodiments, a nail gun that can be driven by compressed air is exemplified as the driving tool 1. However, the present teachings can be similarly applied to other types of driving tools, such as an electric tacker comprising a contact arm for preventing incorrect driving operation.