Method for determining deformation, and associated equipment comprising a plurality of corresponding wavelength couples each including a determined wavelength and a corresponding Bragg wavelength
11054248 ยท 2021-07-06
Assignee
Inventors
- Mounir Amourak (Metz, FR)
- Thiago RABELO NUNES CAMPOS (Vigy, FR)
- Herve Pierret (Amneville, FR)
- Pierre-Jean Krauth (Mondelange, FR)
- Dominique Sert (Montoy-Flanville, FR)
- Joseph Iezzi (Yutz, FR)
- Michel Nogues (Arssur Moselle, FR)
Cpc classification
G01L1/26
PHYSICS
G01K11/3206
PHYSICS
International classification
G01K11/32
PHYSICS
G01K11/3206
PHYSICS
Abstract
A method of determination of deformation along a first direction of an equipment (1) in contact with hot material and including an inner face (3) in contact with the hot material and an outer face (4) opposite to the inner face (3) is provided. An equipment (1) in contact with hot material provided with means to determine its deformation along a first direction is also provided.
Claims
1. A method of determining deformation along a first direction of an equipment in contact with hot material and having an inner face in contact with the hot material and an outer face opposite to the inner face, the method comprising the steps of: providing the outer face with: at least one first optical fiber set along the first direction and including at least two first Bragg gratings having different grating periods for reflecting photons having different Bragg wavelengths, and at least two second optical fibers set along at least one second direction and each crossing the at least one first optical fiber at a crossing point located at a respective one of the at least two first Bragg gratings, and each second optical fiber including at the respective crossing point, a second Bragg grating having a grating period for reflecting photons having a Bragg wavelength, inputting photons having wavelengths belonging to a wavelength group including all of the Bragg wavelengths, into respective first ends of the first and second optical fibers, determining wavelengths of photons reflected by a corresponding first or second Bragg grating, and determining a deformation of the equipment along the first direction from corresponding couples each including a determined wavelength and a corresponding Bragg wavelength.
2. The method according to claim 1 wherein the at least one first optical fiber includes two first optical fibres set along the first direction in parallel and the at least two first Bragg gratings including at least three first Bragg gratings having different grating periods for reflecting photons having different Bragg wavelengths, and the at least two optical second fibers include three second optical fibres set along the at least one second direction each crossing the two first optical fibres at crossing points located at three of the first Bragg gratings and each including at least two second Bragg gratings having different grating periods for reflecting photons having different Bragg wavelengths and located at corresponding crossing points.
3. The method according to claim 1 wherein the step of determining the deformation includes the sub steps of: determining a strain variation experienced by each first Bragg grating considering there is no temperature variation from the corresponding couple including determined wavelength of photons reflected by the respective first Bragg grating and the Bragg wavelength of the respective first Bragg grating, and from a strain reference, determining a temperature variation into each second Bragg grating from the corresponding couple including the determined wavelength of photons reflected by the respective second Bragg grating and the Bragg wavelength of the respective second Bragg grating, correcting the determined strain variation of each first Bragg grating according to the determined temperature variation of at least the second Bragg grating located at at least the first Bragg grating, and determining the deformation of the equipment along the first direction from the corresponding corrected strain variations of the at least first optical fiber.
4. The method according to claim 1 wherein the step of determining the deformation includes the sub steps of: determining a temperature variation into each second Bragg grating from the corresponding couple including the determined wavelength of photons reflected by the respective second Bragg grating and the Bragg wavelength of the respective second Bragg grating, determining a corrected strain into each first Bragg grating using the previously determined temperature variation, determining a corrected strain variation experienced by each first Bragg grating from the previously determined corrected strain and from a strain reference, and determining the deformation of the equipment along the first direction from the corresponding corrected strain variations of the at least first optical fiber.
5. Equipment intended for being in contact with hot material and comprising: an inner face in contact with the hot material; and an outer face opposite to the inner face, the outer face including: i) at least one first optical fiber set along a first direction and including at least two first Bragg gratings having different grating periods for reflecting photons having different Bragg wavelengths, ii) at least two second optical fibers set along at least one second direction each crossing the at least one first optical fiber at a crossing point located at one of the first Bragg gratings and each including, at a crossing point, a second Bragg grating having a grating period for reflecting photons having a Bragg wavelength, iii) photon sources arranged for inputting photons, having wavelengths belonging to a wavelength group including all of the Bragg wavelengths, into respective first ends of the first and second optical fibers, iv) sensors coupled respectively to the first ends and arranged for determining wavelengths of photons reflected by a corresponding first or second Bragg grating, and v) a processor arranged for determining a deformation of the equipment along the first direction from corresponding couples each including a determined wavelength and a corresponding Bragg wavelength.
6. The equipment according to claim 5 wherein the at least one first optical fiber includes two first optical fibers set along the first direction in parallel and the at least two first Bragg gratings including at least three first Bragg gratings having different grating periods for reflecting photons having different Bragg wavelengths, and the at least two second optical fibers including three second optical fibres set along the at least one second direction each crossing the two first optical fibres at crossing points located at three of the first Bragg gratings, and each including at least two second Bragg gratings having different grating periods for reflecting photons having different Bragg wavelengths and located at corresponding crossing points.
7. The equipment according to claim 5 wherein the processor is arranged for determining a strain variation experienced by each first Bragg grating from the corresponding couple including the determined wavelength of photons reflected by the respective first Bragg grating and the Bragg wavelength of the respective first Bragg gratin, and a temperature variation into each second Bragg grating from the corresponding couple including the determined wavelength of photons reflected by the respective second Bragg grating and the Bragg wavelength of the respective second Bragg grating, then for correcting the determined strain variation of each first Bragg grating according to the determined temperature variation of at least the second Bragg grating located at at least the first Bragg grating, then for determining the deformation of the equipment along the first direction of a respective first optical fiber from the corresponding corrected strain variations of the respective first optical fiber.
8. The equipment according to claim 5 wherein each second optical fiber is installed in a thermal-conducting tube set along the at least one second direction.
9. The equipment according to claim 8 wherein each thermal-conducting tube is installed fixedly in a horizontal groove defined into the outer face along the at least one second direction.
10. The equipment according to claim 9 wherein each thermal-conducting tube is installed fixedly in a horizontal groove via glue.
11. The equipment according to claim 9 wherein each thermal-conducting tube includes an exterior-facing part covered with a copper paste.
12. The equipment according to claim 11 wherein the copper paste includes an exterior-facing part covered with a copper cover.
13. The equipment according to claim 5 wherein each first optical fiber is installed fixedly in a vertical groove defined into the outer face along the first direction.
14. The equipment according to claim 13 wherein each first optical fiber is installed fixedly in a respective vertical groove by glue.
15. The equipment according to claim 13 wherein each first optical fiber includes an exterior-facing part covered with a seal material.
16. The equipment according to claim 15 wherein the seal material includes an exterior-facing part covered with a protection material intended for protection against heat shocks.
17. The equipment according to claim 5 wherein the equipment defines a cooling plate of a blast furnace.
18. The equipment according to claim 17 wherein the first direction is a vertical direction of the cooling plate and the at least one second direction includes an horizontal direction of the cooling plate.
19. The equipment according to claim 5 wherein all of the at least one second direction are parallel.
20. A blast furnace comprising the equipment according to claim 5.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention also relates to a blast furnace comprising at least one equipment such as the one above introduced.
(2) Other characteristics and advantages of the invention will emerge clearly from the description of it that is given below by way of an indication and which is in no way restrictive, with reference to the appended figures in which:
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DESCRIPTION
(9) The invention aims, notably, at proposing a method for determining deformation of an equipment 1 that can be used in a system or apparatus or installation and comprising determination means intended for determining its deformation along a first direction D1.
(10) In the following description it will be considered as an example that the equipment 1 is a cooling plate that can be used in a blast furnace and which comprises monitoring means intended for monitoring its deformation along a first direction D1. But the equipment 1 may be also a continuous casting roller or a galvanization snout for instance.
(11) An example of embodiment of an equipment 1 (here a cooling plate) according to the invention is illustrated in
(12) As illustrated, a cooling plate 1 according to the invention comprises a copper body 2 having an inner (or hot) face 3 and an outer (or cold) face 4 opposite to its inner face 3. The body 2 may be made of copper, for instance, or of pig iron.
(13) The inner face comprises several ribs 22 parallel there between and separated by grooves 23. Once the cooling plate 1 is mounted on the blast furnace inner wall, its ribs 22 and grooves 23 are arranged (or set) horizontally.
(14) The outer face 4 is fixed to the blast furnace inner wall. So, the inner face 3 is the body face in contact with the very hot material and gas present inside the blast furnace.
(15) The ribs 22 and grooves 23 may have a dovetail cross-section in order to optimize anchorage of a process generated accretion layer.
(16) The outer face 4 comprises at least one first optical fibre 5.sub.i, at least two second optical fibers 7.sub.k, photon sources 9, sensors 10 and processing means 11 which define together determination means.
(17) The (each) first optical fibre 5.sub.i is set along a first direction D1 (perpendicular to the ribs 22 and grooves 23) and comprises at least two first Bragg gratings having different grating periods for reflecting photons having different Bragg wavelengths
(18) A non-limiting example of a part of a first optical fibre 5.sub.i comprising three first Bragg gratings 6.sub.i1 to 6.sub.i3 (j=1 to 3) is illustrated in
(19) It is recalled that an optical fibre Bragg grating is a distributed Bragg reflector constructed in a short portion of an optical fibre and intended for reflecting photons having at least one particular wavelength .sub.B, named Bragg wavelength, while transmitting photons having wavelengths different from each Bragg wavelength .sub.B it reflects. Such a Bragg grating may be defined, for instance, by creating a periodic variation in the refractive index of the optical fibre core, which generates a wavelength-specific dielectric mirror.
(20) The reflected Bragg wavelength .sub.B is defined by the following equation:
.sub.B=2.Math.n.Math.,
where n is the effective refractive index of the Bragg grating in the optical fibre core (which depends on the photon wavelength and on the photon propagation mode (in multimode waveguides)), and is the grating period.
(21) In
(22) It is important to understand that when an optical fibre comprises a Bragg grating and is not stressed (by a strain variation or a temperature variation) its Bragg wavelength is predefined. But when this optical fibre is stressed in a portion comprising this Bragg grating, its Bragg wavelength is modified and therefore is no more the predefined one. So, a local stress variation or temperature variation of an optical fibre can be detected by a modification of the Bragg wavelength of the photons reflected by its local Bragg grating.
(23) Each second optical fibre 7.sub.k is set along a second direction D2 that crosses each first optical fibre 5.sub.i at a crossing point 21.sub.ki located in the vicinity of one of the first Bragg gratings 6.sub.ij. So, the different second optical fibers 7.sub.k are set along at least one second direction D2. More, each second optical fibre 7.sub.k comprises, in the vicinity of each crossing point 21.sub.ki, a second Bragg grating 8.sub.kn (not illustrated but similar to the ones illustrated in
(24) In the case where the equipment 1 is a cooling plate (or stave), the first direction D1 may be a vertical direction of this cooling plate 1 and the second direction D2 may be an horizontal direction of this cooling plate 1. But the first D1 and second D2 directions of the equipment 1 depend of its arrangement. What is important is that the first direction D1 is a direction along which the equipment 1 is subjected to a deformation due to the hot conditions on its inner face 3. In the non-limiting example illustrated in
(25) In the non-limiting example illustrated in
(26) But in variants of embodiment the determination means could comprise one first optical fibre 5.sub.1 (with at least two first Bragg gratings 6.sub.1j) and two second optical fibers 7.sub.k (k=1 or 2, with at least one second Bragg grating 8.sub.kn), or two first optical fibers 5.sub.i (i=1 or 2, with at least two first Bragg gratings 6.sub.ij) and two second optical fibers 7.sub.1 (k=1 or 2 with at least two second Bragg gratings 8.sub.kn), or else three or more first optical fibers 5.sub.i and two or more second optical fibers 7.sub.k.
(27) The number of second optical fibers 7.sub.k is advantageously chosen according to the known areas submitted to substantially different temperatures. In the case of an implementation on the cold face of a stave, it is known that the upper and lower edges are colder than the central portion, so three second optical fibers 7.sub.k are therefore adapted.
(28) It is important to notice that a Bragg wavelength .sub.B(8.sub.kn) of a second Bragg grating 8.sub.kn defined into a second optical fibre 7.sub.k may be equal to a Bragg wavelength .sub.B(6.sub.ij) of a first Bragg grating defined into a first optical fibre 5.sub.i, because they concern photons propagating into different optical fibers.
(29) The photon sources 9 are arranged for inputting photons, having wavelengths belonging to a wavelength group comprising all of the Bragg wavelengths, into respective first ends of the first 5.sub.i and second 7.sub.k optical fibers. For instance, a photon source 9 may comprise at least one light-emitting diode (or LED) providing a white light (i.e. with a broad spectrum comprising the different Bragg wavelengths of the first 6.sub.ij or second Bragg grating(s) 8.sub.kn defined into the first 5.sub.i or second 7.sub.k optical fibre it feeds.
(30) In the non-limiting example illustrated in
(31) The sensors 10 are coupled respectively to the first ends (of the first 5.sub.i and second 7.sub.k optical fibers) and arranged for determining wavelengths of photons reflected by a corresponding first 6.sub.ij or second Bragg grating 8.sub.kn. As explained above, when a Bragg grating is not stressed, the determined wavelength of the photons reflected by this Bragg grating is equal to the Bragg wavelength of the latter.
(32) For instance, each sensor 10 may be a compact spectrometer.
(33) In the non-limiting example illustrated in
(34) Also in the non-limiting example illustrated in
(35) In a variant of embodiment illustrated in
(36) The processing means 11 is arranged for determining a deformation of the cooling plate 1 along a first direction D1 from corresponding couples each comprising a determined wavelength .sub.R and a corresponding Bragg wavelength .sub.B. So, the processing means 11 receives the wavelengths detected by the different sensors 10 and determines a cooling plate deformation along the first direction D1 from wavelengths. For instance, if one considers the first direction D1 of the first first optical fibre 5.sub.1 of the example of
(37) The determination of a cooling plate deformation along the first direction D1 from corresponding wavelength couples can be performed by the processing means 11 according to at least two different manners.
(38) In general terms, the processing means 11 may be arranged for determining: strain (6.sub.ij) and strain variation (6.sub.ij) experienced by each first Bragg grating 6.sub.ij from a corresponding couple (.sub.R(6.sub.ij), .sub.B(6.sub.ij)) comprising a determined wavelength .sub.R(6.sub.ij) of photons reflected by this first Bragg grating 6.sub.ij and the Bragg wavelength .sub.B(6.sub.ij) of this first Bragg grating 6.sub.ij, and a temperature T(8.sub.kn) and temperature variation T(8.sub.kn) into each second Bragg grating 8.sub.kn from a corresponding couple (.sub.R(8.sub.kn), .sub.B(8.sub.kn)) comprising a determined wavelength .sub.R(8.sub.kn) of photons reflected by this second Bragg grating 8.sub.kn and the Bragg wavelength .sub.B(8.sub.kn) of this second Bragg grating 8.sub.kn.
(39) Then, the processing means 11 are arranged for correcting the determined strain variation (6.sub.ij) or the strain (6.sub.ij) of each first Bragg grating 6.sub.ij according to the determined temperature variation T(8.sub.kn) of at least a second Bragg grating 8.sub.kn located into the vicinity of this first Bragg grating 6.sub.ij. Then, the processing means 11 is arranged for determining a deformation of the cooling plate 1 along first direction D1 of a first optical fibre 5.sub.i from the corresponding corrected strain variations (6.sub.ij) of a first optical fibre 5.sub.i.
(40) In other words, the processing means 11 correct each strain variation (6.sub.ij) or strain (6.sub.ij) determined into a first optical fibre 5.sub.i in the vicinity of a crossing point 21.sub.ki according to the temperature variation T(8.sub.kn) determined into at least a second optical fibre 7.sub.k in the vicinity of this crossing point 21.sub.ki.
(41) The determination of a temperature variation T(8.sub.kn) experienced by a second Bragg grating (8.sub.kn) can be performed by using an equation giving the temperature T(8.sub.kn) in a second Bragg grating 8.sub.kn as a function of a temperature reference T.sub.ref considered when there is no deformation, the Bragg wavelength .sub.B(8.sub.kn) in this second Bragg grating 8.sub.kn considered when there is no deformation and when the temperature is equal to the reference temperature T.sub.ref, and the determined wavelength .sub.R(8.sub.kn) of the photons reflected by this second Bragg grating 8.sub.kn. For instance, T.sub.ref=22.5 C., and n=1 to 3 when each second optical fibre 7.sub.k comprises three second Bragg grating 8.sub.kn.
(42) For instance the equation A may be:
(43)
where S.sub.1 and S.sub.2 are constants relative to the second optical fibre 7.sub.k.
Such an equation can be used when the considered second optical fibre 7.sub.k is not strained as it will be detailed below in reference to
(44) The temperature variation T(8.sub.kn) may also be calculated by considering that this temperature variation T(8.sub.kn) is proportional to a wavelength variation. We then first determine a difference between each determined wavelength of photons .sub.R(8.sub.kn) reflected by a Bragg grating 8.sub.kn and corresponding Bragg wavelength .sub.B(8.sub.kn), and then applying the proportional factor to calculate the temperature variation T(8.sub.kn) in the second Bragg grating 8.sub.kn.
(45) In a first manner, the determination of a corrected strain variation (6.sub.ij) experienced by a first Bragg grating 6.sub.ij is performed by using an equation giving the corrected strain (6.sub.ij) in a first Bragg grating 6.sub.ij and according to a strain reference .sub.ref(6.sub.ij) in this first Bragg grating 6.sub.ij considered when there is no deformation along D1 and when the temperature is equal to a reference temperature T.sub.ref, for instance 22.5 C.).
(46) For instance, this equation B may be:
(47)
where .sub.R(6.sub.ij) is the determined wavelength in the corresponding first Bragg grating 6.sub.ij,
where .sub.B(6.sub.ij) is the Bragg wavelength in the corresponding first Bragg grating 6.sub.ij, where .sub.s is the coefficient of thermal expansion of the cooling plate 1,
.sub.f is the coefficient of thermal expansion of the first optical fibre 5.sub.i comprising the first Bragg grating 6.sub.j (for instance equal to 0.5/ C.),
k, S.sub.1 and S.sub.2 are strain gauge parameters determined in calibration sheets,
T.sub.ref=T(8.sub.kn)T.sub.ref,
and T.sub.0,ref=T.sub.0T.sub.ref, (with T.sub.0 the temperature at the beginning of the measurement and T.sub.ref=22.5 C., for instance).
(48) In a second manner and as illustrated at
(49) The same determination method is applied for the other Bragg grating 6.sub.1j of the first optical fibre 5.sub.1 and for the Bragg gratings 6.sub.2j of the second optical fibre 5.sub.2 in order to evaluate the general deformation of the outer face 4 of the cooling plate 1.
(50) In the case where a first optical fibre 5.sub.i comprises several first Bragg gratings 6.sub.ij near a crossing point 21.sub.ki, the strain variation (6.sub.ij) of each of these first Bragg gratings 6.sub.ij may be determined by means of the determined temperature variation T(8.sub.kn) of the second Bragg grating 8.sub.kn that is the nearest of this crossing point 21.sub.ki. In a variant, in the case where a first optical fibre 5.sub.i comprises several first Bragg gratings 6.sub.ij located between two crossing points 21.sub.ki and 21.sub.ki, and where there exists a temperature gradient between these two crossing points 21.sub.ki and 21.sub.ki, the strain variation (6.sub.ij) of each first Bragg grating 6.sub.ij (located between these two crossing points 21.sub.ki and 21.sub.ki) may be determined by means of an estimated temperature variation T.sub.E(8.sub.kn) depending on the corresponding value of the temperature gradient at the location of this first Bragg grating 6.sub.ij.
(51) Referring to
(52) Each thermal-conducting tube 12 may be installed fixedly in a horizontal groove 13 that is defined into the outer face 4 of the body 2 along one of the second directions D2. In this case, each thermal-conducting tube 12 may be installed fixedly in a horizontal groove 13 by means of a glue 14, for instance. This glue 14 may be the one produced by Vishay under reference M-bond 600 (and usable up to +260 C.), for instance.
(53) The depth of each horizontal groove 13 depends on the diameter of the thermal-conducting tube 12 and on its shape. In the non-limiting example illustrated in
(54) Also for instance, and as illustrated in
(55) Also for instance, and as illustrated in
(56) As illustrated in
(57) The depth of each vertical groove 17 depends on the diameter of the first optical fibre 5.sub.i. In the non-limiting example illustrated in
(58) For instance, and as illustrated in
(59) Also for instance, and as illustrated in
(60) Also for instance, and as illustrated in
(61) The processing means 11 may be localized into a computer, away from the cooling plate 1, for instance. In this case, it is preferably made of software modules, at least partly. But it could be also made of a combination of electronic
(62) circuit(s) (or hardware modules) and software modules (which also requires a software interface allowing interworking between the hardware and software modules). So, it could be a computer. In case where it is made only of software modules it can be stored in a memory of a computer or in any computer software product, such as a CD-ROM, for instance, which can be read by a computer or the like.
(63) Thanks to the permanent determination of the wavelengths of photons reflected by the Bragg gratings defined into the optical fibers (dedicated to strain measurement and temperature measurement), it is now possible to monitor in real time the evolution of the vertical deformation of the cooling plates (or staves) of a blast furnace, and more generally of determining deformation in a given direction of any equipment in contact with hot material.
(64) Optionally, the inner face 3 of the cooling plate 1 may also comprise one or more optical fibers (non illustrated) for the determination of temperature variations on this face 3 which are set along the first direction D1 in an arrangement corresponding to the optical fibers 5i of the cold face 4.