Frame assembly for sheet material
11053728 ยท 2021-07-06
Assignee
Inventors
- John ZUCKER (London, GB)
- John BRADES (Sawbridgeworth, GB)
- Andrew NEW (Hethersett, GB)
- Adrian Toon (Ross-on-Wye, GB)
Cpc classification
E06B3/5821
FIXED CONSTRUCTIONS
E06B3/585
FIXED CONSTRUCTIONS
E06B3/6621
FIXED CONSTRUCTIONS
International classification
Abstract
The application describes a frame assembly comprising: a first inner frame section adapted to be fitted to a first peripheral portion of a first surface of sheet material, the first peripheral portion is adjacent a peripheral edge; a second, separate inner frame section adapted to be fitted to a second peripheral portion of a second surface of sheet material, the second peripheral portion is adjacent a peripheral edge, and the second surface is opposite the first surface; and an outer frame section for receiving the sheet material with the inner frame sections fitted thereto, the outer frame section comprising first and second projections. The first frame section defines a space adapted to receive the first projection of the outer frame section, the space of the first inner frame section cooperates with the received first projection to restrict movement of the first inner frame section relative to the outer frame section.
Claims
1. A frame assembly for sheet material comprising a panel defined by opposing surfaces, and one or more peripheral edges extending between the opposing surfaces, the opposing surfaces terminating at the one or more peripheral edges, the frame assembly comprising: a first inner frame section adapted to be fitted to a first peripheral portion of a first surface of sheet material, wherein the first peripheral portion is adjacent a peripheral edge of the sheet material; a second, inner frame section separate from the first inner frame section and adapted to be fitted to a second peripheral portion of a second surface of sheet material, wherein the second peripheral portion is adjacent the peripheral edge of the sheet material, and wherein the second surface is opposite the first surface; and an outer frame section for receiving the sheet material with the inner frame sections fitted thereto, the outer frame section comprising a first projection, wherein the first inner frame section comprises a first portion that abuts the outer frame, the first portion having a first width and a second portion having a second width, the first width greater than the second width such that the first portion and the second portion define a recess to receive the first projection, whereby the first portion abutting the outer frame section and the recess receiving the first projection to restrict movement of the first inner frame section relative to the outer frame section.
2. The frame assembly of claim 1, wherein the recess of first inner frame section and the first projection of the outer frame section are adapted to have complementary or interlocking geometries.
3. The frame assembly of claim 1 or 2, wherein the recess of the first inner frame section is larger than the received first projection in at least one dimension by a tolerance value.
4. The frame assembly of claim 3, wherein the tolerance value is greater than or equal to 5 mm.
5. The frame assembly of claim 1, wherein the outer frame section has a mouth portion into which the sheet material with the inner frame section fitted thereto is adapted to be received, and wherein the sheet material with the inner frame section fitted thereto is wider than the mouth portion.
6. The frame assembly of claim 1, wherein a cross-sectional shape of the outer frame section is substantially U-shaped.
7. The frame assembly of claim 1, wherein a cross-sectional shape of the first inner frame section is substantially S-shaped or Z-shaped.
8. The frame assembly of claim 1, wherein the first inner frame section comprises a removed corner portion which defines the recess adapted to receive the first projection of the outer frame section.
9. The frame assembly of claim 8, wherein the removed corner portion defines a seat along a longitudinal length of the first inner frame section, and wherein the first projection of the outer frame section comprises a lip which, when received by the recess, engages over the seat.
10. The frame assembly of claim 1, wherein the first inner frame section comprises a groove which defines the recess adapted to receive the first projection of the outer frame section, the first projection comprising a tongue.
11. The frame assembly of claim 1, wherein the outer frame section comprises a pocket adapted to receive the sheet material with the first inner frame section fitted thereto, and wherein a cross-sectional shape of the pocket is adapted to substantially match that of the sheet material with the first inner frame section fitted thereto.
12. The frame assembly of claim 1, wherein the outer frame section comprises a second projection, and wherein the second inner frame section comprises a first portion that abuts the outer frame having a first width and a second portion having a second width, the first width greater than the second width and defines a second recess to receive the second projection, whereby the first portion of the second inner frame section abuts the outer frame section and the second recess receives the second projection to restrict movement of the second inner frame section relative to the outer frame section.
13. The frame assembly of claim 12, wherein the sheet material comprises first and second panels, and wherein the first inner frame section is adapted to be fitted to a first peripheral portion of a first surface of the first panel, wherein the first peripheral portion is adjacent a peripheral edge of the first panel, and wherein the second inner frame section is adapted to be fitted to a second peripheral portion of a second surface of the second panel, wherein the second peripheral portion is adjacent a peripheral edge of the second panel, and wherein the second surface of the second panel is adapted to face in an opposite direction to that of the first surface of the first panel.
14. The frame assembly of claim 1, wherein the outer frame section is formed from at least two sub-sections.
15. The frame assembly of claim 1, wherein the frame assembly is a window or door frame assembly and the sheet material is at least semi-transparent.
16. The frame assembly of claim 1, wherein the inner frame sections and the outer frame section are made of at least one of: aluminium; steel; UPVC; and polymer material.
17. An inner frame section for a frame assembly for sheet material, the sheet material comprising a panel defined by opposing surfaces, and one or more peripheral edges extending between the opposing surfaces, the opposing surfaces terminating at the one or more peripheral edges, wherein the inner frame section is adapted to be fitted to a first peripheral portion of a first surface of sheet material, wherein the first peripheral portion is adjacent a peripheral edge, and wherein the inner frame section comprises a first vertical portion and a second vertical portion that define a space adapted to receive a projection of an outer frame section of the frame assembly, whereby the respective received projection contacts a portion of the space defined by the first vertical portion and the second vertical portion to restrict movement of the inner frame section relative to the outer frame section.
18. The inner frame section of claim 17, wherein the space of the inner frame section and the projection of the outer frame section are adapted to have complementary or interlocking geometries.
19. The inner frame section of claim 18, wherein the space of the inner frame section is larger than the received projection in at least one dimension by a tolerance value, and wherein the tolerance value is greater than or equal to 5 mm.
20. The inner frame section of any one of claims 17 to 19 inclusive, wherein the first vertical portion has a first width and the second vertical portion has a second width, the first width less than the second width such that the inner frame section comprises a removed corner portion which defines the space adapted to receive the projection of the outer frame section.
21. The inner frame section of claim 20 wherein the removed corner portion defines a recess or seat along a longitudinal length of the inner frame section, and wherein the projection of the outer frame section comprises a lip which, when received by the respective space, engages over the recess or seat.
22. The inner frame section of claim 17, comprising a groove which defines the space adapted to receive the projection of the outer frame section, the projection comprising a tongue.
23. A method of constructing a framed panel structure having one or plural parallel panels, wherein a panel comprises a panel defined by opposing surfaces, and one or more peripheral edges extending between the opposing surfaces, the opposing surfaces terminating at the one or more peripheral edges, and wherein the method comprises: fitting a first inner frame section to a first peripheral portion of a first surface of a panel, wherein the first peripheral portion is adjacent a peripheral edge and comprises a first vertical portion and a second vertical portion; fitting a second, separate inner frame section to a second peripheral portion of a second surface of a panel, wherein the second peripheral portion is adjacent a peripheral edge; arranging the second surface to face in an opposite direction to that of the first surface; and receiving, in an outer frame section, the panel with the first inner frame section fitted thereto, such that the first vertical portion contacts the outer frame section and the first vertical portion and the second vertical portion define a space that receives a first projection of the outer frame section, whereby the space of the first inner frame section cooperates with the received first projection and the first vertical portion contacting the outer frame section cooperate to restrict movement of the received first inner frame section relative to the outer frame section.
24. The method of claim 23, wherein the step of receiving further comprises: receiving, in an outer frame section, the panel with the first inner frame section fitted thereto, such that a space defined by a first vertical portion and a second vertical portion of the second inner frame section receives a second projection of the outer frame section, whereby the space of the second inner frame section cooperates with the received second projection to restrict movement of the received second inner frame section relative to the outer frame section.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Examples of the invention will now be described in detail with reference to the accompanying drawings, in which:
(2)
(3)
(4)
DETAILED DESCRIPTION
(5) The following description provides a context for the description of elements and functionality of the invention and of how elements of the invention can be implemented.
(6) It should be understood that the Figures are merely schematic and are not drawn to scale. It should also be understood that the same reference numerals are used throughout the Figures to indicate the same or similar parts.
(7) Proposed are concepts for reducing installation/manufacturing complexity and cost of a frame assembly for sheet material.
(8) The invention is at least partly based on the insight that supplementary articles/unit may be attached to a surface of sheet material so as to provide a predetermined/desired cross-sectional shape. The resultant cross-sectional shape of the sheet material and attached article/unit may be designed to receive a projection of an outer frame section. In other words, the resultant cross-sectional shape of the sheet material and attached article/unit may have a geometry that complements or matches that of an outer frame section. The matching or complementary shapes may then cooperate to restrict or prevent relative movement of the article/unit and the outer frame section. In this way, an outer frame section may be applied to sheet material to securely position and hold the sheet material within a frame.
(9) The invention may thus employ the concept that a substantially flat, planar surface of sheet material can be converted to provide a recess or space for providing an interlocking arrangement, and the conversion may be achieved by fitting or attaching a specifically shaped/designed article/unit to the flat, planar surface of the sheet material.
(10) Illustrative embodiments may be utilised in many different types of frame assemblies, including window frames, curtain walls, roof glazing, door frames, partitions, barriers, etc.
(11) Referring to
(12) For the avoidance of doubt, and for an improved understanding, reference to a panel, sheet panel, or single sheet/panel of sheet material should be taken to refer to a panel of sheet material which comprises a body (or panel) defined by opposing surfaces, and one or more peripheral edges extending between the opposing surfaces, the opposing surfaces terminating at the one or more peripheral edges. The peripheral edge(s) therefore define the outer perimeter of the flat body (or panel). Reference to a peripheral portion of a surface of a sheet panel (or panel of sheet material) should therefore be taken to refer to a portion of the surface that is situated adjacent a peripheral edge of the sheet panel. In this way, a peripheral portion of a surface will therefore be understood as being located at or near the edge of the surface, such that a boundary of the peripheral portion co-locates with a peripheral edge or is situated very close to a peripheral edge (i.e. is only separated from the peripheral edge by a small distance e.g. less than 10 cm, preferably less than 5 cm, even more preferably less than 2 cm, and yet more preferably less than 1 cm). Although it is envisaged that the opposing surfaces may be substantially planar (so that the body is substantially flat for example), it that embodiments are foreseen wherein the opposing surfaces are not planar but are instead curved, convex, concave or the like.
(13) A first inner frame section 16 comprises an elongate extruded member 16 that is adapted to be fitted to a first peripheral portion 12 of a first planar surface 12A of a first panel 12 of sheet material. As will be understood from the preceding paragraph, the first peripheral portion 12 is adjacent a peripheral edge of the first panel 12. Here, the peripheral edge faces vertically downwards (i.e. is arranged substantially horizontally) in
(14) A second, separate inner frame section 18 comprises an elongate extruded member 18 that is adapted to be fitted to a second peripheral portion 14 of a second planar surface 14A of a second panel 14 of sheet material. The second peripheral portion 14 is adjacent a peripheral edge of the second panel 14. Here, the peripheral edge of the of the second panel in question faces vertically downwards (i.e. is arranged substantially horizontally) in
(15) An outer frame section 20 is provided for receiving the first 12 and second 14 panels 12,14 of sheet material with the first 16 and second 18 inner frame sections fitted thereto, respectively.
(16) The outer frame section comprises first 20A and second 20B projections extending inwardly towards each other. In this example, the first 20A and second 20B projections are each in the form of an inwardly projecting lip 20A, 20B.
(17) The first 16 and second 18 inner frame sections each define a space 21A, 21B adapted to receive a respective projection 20A, 20B of the outer frame section 20, whereby the spaces 21A, 21B of the first 16 and second 18 inner frame sections cooperate with the respective received projections 20A,20B to restrict movement of the received inner frame sections 16,18 relative to the outer frame section 20.
(18) More specifically, in the embodiment of
(19) In this example, the spaces 21A, 21B of first 16 and second 18 inner frame sections and the respective projections 20A, 20B of the outer frame section 20 comprise substantially complementary (i.e. matching) or interlocking geometries. However, it is noted that, in this example, the spaces 21A, 21B of the first 16 and second 18 inner frame sections are adapted to be larger than the respective received projections 20A, 20B in at least one dimension. More specifically, in the embodiment of
(20) In the example embodiment of
(21) It is also noted that the outer frame section 20 of
(22) Thus, it will be understood that the cross-sectional shape of the outer frame section 20 defines a pocket or recess adapted to receive the sheet material 12,14 with the inner frame sections 16,18 fitted thereto. Furthermore, the inner cross-sectional shape of the pocket (e.g. the cross-sectional shape defined by the inner or inwardly-facing surfaces of the outer frame portion 20) is adapted to substantially match the outer cross-sectional shape of the sheet material 12,14 with the inner frame sections 16,18 fitted thereto (e.g. the cross-sectional shape defined by the outer or outwardly-facing surfaces of the combine sheet material 12,14 and inner frame sections 16,18). Such an arrangement may reduce the ability of an inner frame section to be levered out of the internal space (e.g. the pocket or recess) of the outer frame section 20. To lever an inner frame section from its assembled arrangement (as depicted in
(23) Provided between the first 12 and second 14 panels of sheet material is an elongated structural spacer element 24. This helps to maintain the separation between the panels 12,14 of sheet material and ensures that the inner frame sections 16,18 are held locked within the outer frame section 20. It may therefore be preferable, although not necessarily essential (e.g. depending on application), for the structural spacer element 24 to be designed to withstand high loads (e.g. to withstand the same loads as the frame assembly). By way of example only, the spacer element 24 may be formed from monolithic material that is chosen for its compressive strength and low heat conductivity properties. Alternatively, the spacer bar may be formed from a composite material that is designed and/or chosen so as to provide the required compressive strength and heat conductivity properties.
(24) For instance, the spacer bar may be made of a range of materials which provide a structural strength of at least 90 N per mm of length and a low thermal conductivity to minimise thermal bridging. Materials such as polycarbonate, ABS or other thermoplastics, in solid or cellular cross-sectional form could be used. For a typical thermoplastic, the outer shape of the cross section could be basically rectangular and similar in dimension to the amount of overlap between the sheet material and frame in the plane of the sheet, i.e. 37.5 mm. Normal to the plane of the sheet, the dimension could be 16 mm approximately, so as to optimise the thermal resistivity of the gas-filled gap between the sheets 12,14. In the case of a 37.5 mm16 mm spacer, at least 25% of the cross section should preferably comprise columns spanning the 16 mm direction.
(25) Directly below the spacer element 24, and extending between the first 12 and second 14 panels of sheet material there is provided a seal element 22 which is adapted to form a sealed connection between the first 12 and second 14 panels (so as to prevent water ingress for example).
(26) Sandwiched between the bottom (i.e. downwardly facing edges of the inner frame sections 16,18 and panels 12,14) and the outer frame section 20 is a packer 26. The packer assists correct placement of the inner frame sections 16,18 and panels 12,14 within the outer frame section 20. The packer 20 need not be continuous.
(27) By way of example, the frame assembly of
(28) Further, proposed concepts may enable a sealed unit to be formed which is desirable for heat and sound insulation. It is envisaged that adapting an outer frame section to receive two or three parallel sheets or panels (with inner frame sections fitted to outer planar surfaces) will be of particular advantage. However, proposed concepts are equally applicable to adapting an outer frame section to receive a single sheet or panel (with an inner frame section fitted to each of the opposing/opposite planar surfaces of the single sheet/panel).
(29) It is noted that for embodiments adapted to receive two, three or more sheets or panels, the sheets/panels may be provided with moisture absorbing means therebetween. In this way, condensation can be prevented from forming in the space between sheets/panels. Also, a spacer or spacing element may be provided between adjacent sheets/panels for assisting and/or maintaining the correct positioning and separation of the sheet material. The moisture absorbing means may be provided in a perforated chamber filled with desiccant or desiccant foam tape formed in such a spacer or spacing element.
(30) Although the embodiment of
(31) The inner frame sections and the outer frame section may be made of aluminium, steel, UPVC, plastic or other polymer material.
(32) In addition, the frame assembly has the ability to accommodate new or replacement sealed structures of different sizes (length or width). For example, embodiments may cater for the insertion of ballistic resistant or break-in resistant sheets of material in straight-forward manner. Such additional sheets of material may be made from Polycarbonate for example.
(33) The sheet material may comprise a panel of one material or sections of different material, placed side by side in one frame, or placed above or below in any combination. Alternatively, the frame assembly may include blinds.
(34) Although the above description may suggest that a completed frame assembly may be made up of section lengths fitted around the sides of a panel, with corner pieces potentially completing the inner frame, the inner frame sections could have mitred ends if so desired, as with the outer frames. Furthermore, the inner frame sections could extend around a corner of the sheet material so that in one embodiment the inner frame is made up of four L-shaped inner frame sections (that may be thought of as corner pieces). Thus, if a corner piece extends along a significant length of the sheet material, then functionally it may be considered as an inner frame section within the terms of the invention as defined herein.
(35) To provide suitable strength and allow for ease of manufacture, for example by extrusion, an inner frame section of an embodiment may be made of aluminium, steel, UPVC or other plastics or polymer material. Such materials are purely exemplary since an inner frame section may be formed from any suitable material.
(36) By way of further example, in the illustrated embodiment of
(37) Although the embodiment of
(38) Further, although the embodiment of
(39) Also, although the embodiment of
(40) By way of example, referring to
(41) Each of the first 20.sub.1 and second 20.sub.2 outer frame sub-sections comprise elongate extruded members. In this example, the first outer frame sub-section 20.sub.1 has a generally L-shaped cross-sectional shape (with a projection 20A extending along the longitudinal length of the first outer frame sub-section 20.sub.1). The second outer frame sub-section 20.sub.2 has a generally rectangular cross-sectional shape (with a projection 20A extending along the longitudinal length of the second outer frame sub-section 20.sub.2).
(42) As depicted in
(43) Thus, in the embodiment of
(44) In this example, the first 20.sub.1 and second 20.sub.2 outer frame sub-sections are adapted to apply a compressive force to the inner frame sections 16,18 so to clamp the inner frame sections 16,18 and substantially prevent movement of the inner frame sections 16,18 relative to the first 20.sub.1 and second 20.sub.2 outer frame sub-sections. Thus, by way of example, one can apply much greater clamping pressure (i.e. compressive force) to securely hold the inner frame sections 16,18 and sheet material 12,14 in place, because the clamping pressure (or compressive force) is applied to the inner frame sections 16,18 rather than the sheet material 12,14. However, it is to be understood that in other embodiments a clamping pressure (e.g. compressive force) need not be used as the holding means. There is also provided a method of constructing a framed panel structure having one or plural parallel panels. The method of constructing may comprise the step of fitting a first inner frame section to a first peripheral portion of a first surface of a panel, wherein the first peripheral portion is adjacent a peripheral edge of the panel. Also, the method may include fitting a second, separate inner frame section to a second peripheral portion of a second surface of a panel, wherein the second peripheral portion is adjacent a peripheral edge of the panel. The panel(s) is/are arranged such that the second surface faces in an opposite direction to that of the first surface. Then, the arrangement of the panel(s) and inner frame sections are positioned (e.g. inserted or introduced) in an outer frame section such that a space defined by each of the first and second inner frame sections receives a respective projection of the outer frame section. In this way, the spaces of the first and second inner frame sections cooperate with the respective received projections of the outer frame section to restrict movement of the inner frame sections relative to the outer frame section.
(45) Although the embodiments of
(46) By way of example, referring to
(47) A first variation of the inner frame section 18A is depicted in
(48) A second variation of the inner frame section 18B is depicted in
(49) Another variation of the inner frame section 18C is depicted in
(50) Yet another variation of the inner frame section 18D is depicted in
(51) It will be understood that the depicted embodiments of
(52) In particular, it is noted that the embodiments of
(53) For example, the inner frame section (or ERP element) may be a carrier for a bonding silicone which allows for extensive movement under loading. To ensure that the filling of the ERP can be undertaken and allowed to again its full strength over a period of 14 days, the upper portion of the ERP may be backed with a double-sided tape that provides a strong bond. This allows immediate handling of units, with care, during the manufacturing process.
(54) Thus, there may be proposed a move from a rigid non-flexible bond of the ERP to the sheet material (e.g. as depicted in