Displacement control valve
11053933 ยท 2021-07-06
Assignee
Inventors
- Matthew R. Warren (Buffalo, NY)
- Ernesto Jose Gutierrez (Amherst, NY, US)
- Daichi Kurihara (Tokyo, JP)
- Takahiro Ejima (Tokyo, JP)
- Wataru Takahashi (Tokyo, JP)
- Kohei Fukudome (Tokyo, JP)
- Masahiro Hayama (Tokyo, JP)
- Yoshihiro Ogawa (Tokyo, JP)
- Keigo Shirafuji (Tokyo, JP)
Cpc classification
F04B2027/1831
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B2027/1854
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B27/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B27/1804
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B2027/1877
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B2027/1827
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B49/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B49/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Provided is A displacement control valve which includes a valve housing, a valve element constituting a main valve that contacts and separates from a main valve seat, for opening and closing communication between discharge ports and control ports by driving force of a solenoid, a pressure-sensitive valve that opens and closes according to ambient pressure, and a pressure-sensitive valve member constituting the pressure-sensitive valve together with a pressure-sensitive element. The valve element and the pressure-sensitive valve member are formed with an intermediate communicating passage which allows communication between the control ports and the suction ports by opening and closing of the pressure-sensitive valve.
Claims
1. A displacement control valve comprising: a valve housing formed with a discharge port, a suction port, and a control port; a valve element formed in a cylindrical shape and constituting a main valve that contacts and separates from a main valve seat, for opening and closing communication between the discharge port and the control port by driving force of a solenoid; a bellows core housed in a control pressure chamber which is formed inside of the valve housing and which always communicates with the control port, the bellows core having a first end portion fixed to the valve housing and a second end portion opposed to the first end portion in an axial direction of the bellows core; valve member formed in a cylindrical shape and extending from the valve element to a control pressure chamber, the valve member being configured for contacting and separating from an adapter; and a sliding member outwardly inserted to the valve member and slidable toward a side of the bellows core with respect to the valve member by fluid flowing from the discharge port to the control port upon opening of the main valve, the valve element and the valve member having an intermediate communicating passage formed therein, the intermediate communicating passage allowing communication between the control port and the suction port when the valve member separates from the adapter wherein the valve member is formed with a through hole communicating the control pressure chamber with the intermediate communicating passage, and the through hole is opened and closed in accordance with a sliding movement of the sliding member with respect to the valve member.
2. The displacement control valve according to claim 1, wherein the sliding member is formed with a receiving surface facing toward the main valve and receiving the fluid flowing from the discharge port to the control port upon opening of the main valve.
3. The displacement control valve according to claim 2, wherein the receiving surface is inclined with respect to a reciprocating direction of the valve element.
4. The displacement control valve according to claim 2, wherein on a back side of the receiving surface, a coil spring for biasing the sliding member toward the main valve is disposed.
5. The displacement control valve according to claim 1, wherein the sliding member is formed with a vent hole on a side of the main valve with respect to the through hole of the valve member.
6. The displacement control valve according to claim 1, wherein the sliding member is disposed so that the sliding member can move while closing the through hole.
7. The displacement control valve according to claim 1, wherein the valve element and the valve member are different bodies, and the valve element is formed with a stopper for restricting movement of the sliding member toward the valve element.
8. The displacement control valve according to claim 1, wherein the through hole is one of a plurality of through holes formed in the valve member.
9. The displacement control valve according to claim 3, wherein on a back side of the receiving surface, a coil spring for biasing the sliding member toward the main valve is disposed.
10. The displacement control valve according to claim 2, wherein the sliding member is formed with a vent hole on a side of the main valve with respect to the through hole of the valve member.
11. The displacement control valve according to claim 2, wherein the sliding member is disposed so that the sliding member can move while closing the through hole.
12. The displacement control valve according to claim 2, wherein the valve element and the valve member are different bodies, and the valve element is formed with a stopper for restricting movement of the sliding member toward the valve element.
13. The displacement control valve according to claim 2, wherein the through hole is one of a plurality of through holes formed in the valve member.
14. The displacement control valve according to claim 3, wherein the sliding member is formed with a vent hole on a side of the main valve with respect to the through hole of the valve member.
15. The displacement control valve according to claim 3, wherein the sliding member is disposed so that the sliding member can move while closing the through hole.
16. The displacement control valve according to claim 3, wherein the valve element and the valve member are different bodies, and the valve element is formed with a stopper for restricting movement of the sliding member toward the valve element.
17. The displacement control valve according to claim 3, wherein the through hole is one of a plurality of through holes formed in the valve member.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
DESCRIPTION OF EMBODIMENTS
(7) A mode for carrying out a displacement control valve according to the present invention will be described below based on embodiments.
First Embodiment
(8) A displacement control valve according to a first embodiment will be described with reference to
(9) A displacement control valve V of the present invention is incorporated in a variable displacement compressor M used in an air-conditioning system of an automobile or the like, and variably controls the pressure of working fluid as a refrigerant (hereinafter, referred to simply as fluid), thereby to control the discharge rate of the variable displacement compressor M to adjust the air-conditioning system to have a desired cooling capacity.
(10) First, the variable displacement compressor M will be described. As shown in
(11) The variable displacement compressor M includes a rotating shaft 5 rotationally driven by an engine not shown installed outside the casing 1, a swash plate 6 connected to the rotating shaft 5 in an eccentric state by a hinge mechanism 8 in the control chamber 4, and a plurality of pistons 7 connected to the swash plate 6 and fitted reciprocatably in the respective cylinders 4a. Using the displacement control valve V that is driven by electromagnetic force to open and close, the variable displacement compressor M controls the fluid discharge rate by properly controlling the pressure in the control chamber 4 while utilizing suction pressure Ps in the suction chamber 3 for sucking fluid, discharge pressure Pd in the discharge chamber 2 for discharging fluid pressurized by the pistons 7, and control pressure Pc in the control chamber 4 housing the swash plate 6, continuously changing the inclination angle of the swash plate 6, and thereby changing the stroke volume of the pistons 7. For the sake of explanatory convenience,
(12) Specifically, the higher the control pressure Pc in the control chamber 4, the smaller the inclination angle of the swash plate 6 with respect to the rotating shaft 5, and the stroke volume of the pistons 7 is reduced. Under pressure above a certain level, the swash plate 6 is in a substantially vertical position with respect to the rotating shaft 5 (a position slightly inclined from a vertical position). At this time, the pistons 7 have a minimum stroke volume, and the pistons 7 apply a minimum pressure to fluid in the cylinders 4a, so that the discharge rate of the fluid into the discharge chamber 2 is reduced, and the air-conditioning system has a minimum cooling capacity. On the other hand, the lower the control pressure Pc in the control chamber 4, the larger the inclination angle of the swash plate 6 with respect to the rotating shaft 5, and the stroke volume of the pistons 7 is increased. Under pressure below a certain level, the swash plate 6 is at a maximum inclination angle with respect to the rotating shaft 5. At this time, the pistons 7 have a maximum stroke volume, and the pistons 7 apply a maximum pressure to fluid in the cylinders 4a, so that the discharge rate of the fluid into the discharge chamber 2 is increased, and the air-conditioning system has a maximum cooling capacity.
(13) As shown in
(14) In the present embodiment, the main valve 50 consists of a main-secondary valve element 51 serving as a valve element, and a main valve seat 10a formed at an annular protrusion 10c of an isosceles trapezoidal shape in a cross-sectional view protruding from an inner peripheral surface of a valve housing 10 to the inside-diameter side. The axially left end 51a of the main-secondary valve element 51 contacts and separates from the main valve seat 10a. The secondary valve 54 consists of the main-secondary valve element 51 and a secondary valve seat 82a formed at an opening end face (an axially left end face) of a fixed core 82. A step 51b of the main-secondary valve element 51 on the axially right side contacts and separates from the secondary valve seat 82a. The pressure-sensitive valve 53 consists of an adapter 70 of a pressure-sensitive element 60 and a pressure-sensitive valve seat 52a formed at the axially left end of a pressure-sensitive valve member 52. The axially right end 70a of the adapter 70 contacts and separates from the pressure-sensitive valve seat 52a.
(15) Next, the structure of the displacement control valve V will be described. As shown in
(16) As shown in
(17) The casing 81 is formed with a recess 81b recessed axially rightward from the radial center of the axially left end. In the recess 81b, an axially right end portion of the valve housing 10 is inserted and fixed.
(18) The fixed core 82 is formed from a rigid body of a magnetic material such as iron or silicon steel, and includes an axially extending cylindrical portion 82b formed with an insertion hole 82c into which the drive rod 83 is inserted, and an annular flange 82d extending in the outside-diameter direction from an outer peripheral surface of an axially left end portion of the cylindrical portion 82b, and is formed with a recess 82e recessed axially rightward from the radial center of the axially left end of the cylindrical portion 82b.
(19) As shown in
(20) In the valve housing 10, a main valve chest 20 in which the axially left end 51a side of the main-secondary valve element 51 is disposed, a secondary valve chest 30 formed on the back-pressure side (the axially right side) of the main-secondary valve element 51, and the pressure-sensitive chamber 40 formed in a position opposite to the secondary valve chest 30 relative to the main valve chest 20 are formed. The secondary valve chest 30 is demarcated by the outer peripheral surface of the main-secondary valve element 51 on the back-pressure side, the opening end face (the axially left end face) and the recess 82e of the fixed core 82, and the inner peripheral surface of the valve housing 10 on the axially right side of the guide surface 10b.
(21) In the valve housing 10, Pd ports 12 serving as discharge ports for connecting the main valve chest 20 and the discharge chamber 2 of the variable displacement compressor M, Ps ports 13 serving as suction ports for connecting the secondary valve chest 30 and the suction chamber 3 of the variable displacement compressor M, and Pc ports 14 serving as control ports for connecting the pressure-sensitive chamber 40 and the control chamber 4 of the variable displacement compressor M are formed.
(22) As shown in
(23) The pressure-sensitive element 60 is disposed in the pressure-sensitive chamber 40, and operates to provide a resultant force of a biasing force to move the adapter 70 axially rightward and an axially rightward biasing force on the main-secondary valve element 51 and the pressure-sensitive valve member 52 according to the suction pressure Ps in the secondary valve chest 30, which serves as ambient fluid pressure, thereby causing the axially right end 70a of the adapter 70 to be seated on the pressure-sensitive valve seat 52a of the pressure-sensitive valve member 52. When the suction pressure Ps in an intermediate communicating passage 55 is high, the pressure-sensitive element 60 contracts under ambient fluid pressure, operating to separate the axially right end 70a of the adapter 70 from the pressure-sensitive valve seat 52a of the pressure-sensitive valve member 52, and thereby opening the pressure-sensitive valve 53, which is not shown for the sake of explanatory convenience. Thus, when the suction pressure Ps in the secondary valve chest 30 is high, for example, the control pressure Pc can be quickly released through the intermediate communicating passage 55 and a plurality of through holes 51c in the main-secondary valve element 51 into the secondary valve chest 30.
(24) As shown in
(25) As shown in
(26) The axially left end of the coil spring 91 abuts a side surface 52g of the mounting portion 52b extending in the outside-diameter direction from the axially left end, and the axially right end of the coil spring 91 abuts an inner surface (an annular surface 90f described later) of the sliding member 90 externally fitted on the mounting portion 52b and the sliding contact portion 52c of the pressure-sensitive valve member 52, biasing the sliding member 90 to the axially right side (the main valve 50 side). The coil spring 91 is a compression spring, and its outer periphery is radially at a slight distance from the inner peripheral surface of the sliding member 90. Furthermore, the outer periphery of the coil spring 91 may be guided by the inner peripheral surface of the sliding member 90, and the inner periphery of the coil spring 91 may be radially at a slight distance from the outer peripheral surface of the pressure-sensitive valve member 52 (the mounting portion 52b).
(27) As shown in
(28) The sliding member 90 has the inside formed in a stepped cylindrical shape in which the inside diameter of the second cylindrical portion 90c is larger than that of the first cylindrical portion 90a, and formed with the annular surface 90f that extends in the outside-diameter direction from the axially left end of the inner peripheral surface of the first cylindrical portion 90a and intersects at right angles to be continuous in an axial position corresponding to substantially the axial center of the tapered portion 90b (the receiving surface 90e). That is, the annular surface 90f is formed on the back side (the inner peripheral side) of the receiving surface 90e. Note that the inner peripheral surface of the first cylindrical portion 90a and the outer peripheral surface of the mounting portion 52b of the pressure-sensitive valve member 52, and the inner peripheral surface of the second cylindrical portion 90c and the outer peripheral surface of the sliding contact portion 52c of the pressure-sensitive valve member 52 are arranged radially at a slight distance from each other, thereby forming a minute gap between them. Thus, the sliding member 90 can relatively move axially smoothly to the pressure-sensitive valve member 52.
(29) The sliding member 90 is formed, at the axially right end thereof, that is, the axially right end of the first cylindrical portion 90a, with an end face portion 90g that abuts a stopper 51d at an axially left end face of the main-secondary valve element 51 when the through holes 52d in the pressure-sensitive valve member 52 are opened by the opening/closing end portion 90d (see
(30) Note that the through holes 52d in the pressure-sensitive valve member 52 are formed on the axially right side of the axially left end (the side surface 52h) of the sliding contact portion 52c. Thus, until the end face 90h at the axially left end of the sliding member 90 (the opening/closing end portion 90d) has moved from the state of abutting the side surface 52h of the pressure-sensitive valve member 52 to the axial position of the axially left-side opening edge of the through holes 52d, the opening/closing end portion 90d is radially placed on the through holes 52d, maintaining the through holes 52d closed.
(31) Next, operation, mainly the operation of an opening/closing mechanism for the through holes 52d in the pressure-sensitive valve member 52 by the sliding member 90 at the time of startup and during normal control will be described in this order.
(32) First, the operation at the time of startup will be described. After the variable displacement compressor M has been left unused for a long time, the discharge pressure Pd, the control pressure Pc, and the suction pressure Ps are substantially in equilibrium. In the displacement control valve V in a non-energized state, the movable core 84 is pressed axially rightward by the biasing force of the coil spring 85 constituting a part of the solenoid 80, so that the drive rod 83, the main-secondary valve element 51, and the pressure-sensitive valve member 52 move axially rightward, the step 51b of the main-secondary valve element 51 on the axially right side is seated on the secondary valve seat 82a of the fixed core 82, closing the secondary valve 54, and the axially left end 51a of the main-secondary valve element 51 is separated from the main valve seat 10a formed at the inner peripheral surface of the valve housing 10, opening the main valve 50. At this time, the sliding member 90 is located axially rightward, opening the through holes 52d in the pressure-sensitive valve member 52.
(33) By starting the variable displacement compressor M and bringing the displacement control valve V into an energized state, the main valve 50 is closed and the secondary valve 54 is opened. As shown in
(34) Next, the operation during the normal control will be described. During the normal control, under duty control by the displacement control valve V, the degree of opening and the opening time of the main valve 50 are adjusted to control the flow rate of fluid from the Pd ports 12 to the Pc ports 14. At this time, the sliding member 90 receives at the receiving surface 90e the flow of fluid from the Pd ports 12 to the Pc ports 14 produced by the opening of the main valve 50 (shown by a solid-line arrow in
(35) When the variable displacement compressor M is driven at a maximum capacity, by bringing the displacement control valve V into a maximum-duty energized state, the main valve 50 is closed, and the sliding member 90 is moved axially rightward to open the through holes 52d in the pressure-sensitive valve member 52 to allow communication between the control chamber 4 (the Pc ports 14) and the suction chamber 3 (the Ps ports 13). Thus, the control pressure Pc can be quickly reduced. This enables the pistons 7 in the cylinders 4a in the control chamber 4 to vary rapidly, thereby enhancing operational efficiency while maintaining the maximum capacity state.
(36) Under duty control by the displacement control valve V, the degree of opening and the opening time of the main valve 50 are adjusted to control the flow rate of fluid from the Pd ports 12 to the Pc ports 14, and the axially leftward movement of the sliding member 90 is then adjusted, so that the degree of opening of the through holes 52d in the pressure-sensitive valve member 52 can be adjusted by the opening/closing end portion 90d of the sliding member 90. Thus, the flow rate of fluid from the control chamber 4 (the Pc ports 14) to the suction chamber 3 (the Ps ports 13) can be controlled.
(37) In the displacement control valve V in the non-energized state, the receiving surface 90e of the sliding member 90, which faces axially rightward (toward the main valve 50), thus receives the flow of fluid from the Pd ports 12 to the Pc ports 14 produced by the opening of the main valve 50, causing a force to move the sliding member 90 axially leftward to easily act on the sliding member 90. The sliding member 90 thus operates easily.
(38) In the displacement control valve V in the non-energized state, the receiving surface 90e of the sliding member 90, which is inclined with respect to the reciprocating direction of the main-secondary valve element 51 and the sliding member 90, thus facilitates the production of fluid flow from the Pd ports 12 to the Pc ports 14 by the opening of the main valve 50.
(39) In the valve housing 10, the sliding member 90 has the outer peripheral surface of the first cylindrical portion 90a and the tapered portion 90b disposed along and in proximity to the inner peripheral surface of the annular protrusion 10c at which the main valve seat 10a constituting a part of the main valve 50 is formed, thus forming a relatively narrow flow path between the main valve chest 20 and the pressure-sensitive chamber 40. Consequently, by the opening of the main valve 50, fluid flow from the Pd ports 12 to the Pc ports 14 is produced more easily.
(40) Since the coil spring 91 for biasing the sliding member 90 axially rightward (toward the main valve 50) is disposed on the back side (the inner peripheral side) of the receiving surface 90e of the sliding member 90, the sliding member 90 can be axially reciprocated by a simple structure.
(41) Since the sliding member 90 can maintain the through holes 52d in the pressure-sensitive valve member 52 closed by the opening/closing end portion 90d until the sliding member 90 has slid axially rightward a predetermined distance or more from the state where the end face 90h abuts the side surface 52h of the pressure-sensitive valve member 52, even when the sliding member 90 is slightly slid by disturbance such as vibration, the through holes 52d in the pressure-sensitive valve member 52 can be maintained closed. Therefore, the displacement control valve V is resistant to disturbance, and excellent in control accuracy.
(42) Since the main-secondary valve element 51 and the pressure-sensitive valve member 52 are different bodies, and the main-secondary valve element 51 is formed with the stopper 51d for restricting the axially rightward movement of the sliding member 90, the axial movement of the sliding member 90 can be restricted by a simple structure.
(43) The plurality of through holes 52d is formed in the pressure-sensitive valve member 52, and thus can provide a large flow path cross-sectional area for discharging fluid from the control chamber 4 (the Pc ports 14) into the suction chamber 3 (the Ps ports 13). Since the through holes 52d are spaced circumferentially evenly, the stroke of the sliding member 90 can be shortened.
Second Embodiment
(44) Next, a displacement control valve according to a second embodiment will be described with reference to
(45) A displacement control valve V in the second embodiment will be described. As shown in
(46) As shown in
(47) This causes fluid in the space formed between the sliding member 190 and the pressure-sensitive valve member 152 to flow into and out of the pressure-sensitive chamber 40 through the vent hole 192 with the reciprocation of the sliding member 190 (shown by a dotted-line arrow in
(48) Although the embodiments of the present invention have been described above with reference to the drawings, a specific configuration thereof is not limited to the embodiments. Any changes and additions made to them without departing from the scope of the present invention are included in the present invention.
(49) For example, the embodiments have described the sliding member as one that axially reciprocates relatively to the pressure-sensitive valve member. The sliding member is not limited to this, and may be one that axially reciprocates relatively to the pressure-sensitive valve member while rotationally sliding thereon.
(50) The example where the main-secondary valve element 51 and the pressure-sensitive valve member 52 are formed in different bodies has been described. Alternatively, the two may be formed in a body.
(51) The receiving surface of the sliding member may be formed to be at right angles to the reciprocating direction of the main-secondary valve element 51 and the sliding member.
(52) The sliding member may be reciprocably guided by the adapter 70.
(53) The communicating passage directly connecting the control chamber 4 and the suction chamber 3 of the variable displacement compressor M and the fixed orifice do not necessarily need to be provided.
(54) In the above embodiments, the secondary valve does not necessarily need to be provided. The step on the axially right side of the main-secondary valve element only needs to function as a support member for receiving axial load, and does not necessarily need to have a sealing function.
(55) The secondary valve chest 30 may be provided axially opposite the solenoid 80, and the pressure-sensitive chamber 40 may be provided on the solenoid 80 side.
(56) The coil spring 91 is not limited to a compression spring, and may be a tension spring, or may be of a shape other than a coil shape.
(57) The pressure-sensitive element 60 may not have the coil spring inside.
(58) In the first embodiment, the vent hole 192 in the second embodiment may be provided.
REFERENCE SIGNS LIST
(59) 1 casing 2 discharge chamber 3 suction chamber 4 control chamber 10 valve housing 10a main valve seat 10c annular protrusion 11 partition adjustment member 12 Pd port (discharge port) 13 Ps port (suction port) 14 Pc port (control port) 20 main valve chest 30 secondary valve chest 40 pressure-sensitive chamber 50 main valve 51 main-secondary valve element (valve element) 51c through hole 51d stopper 52 pressure-sensitive valve member 52a pressure-sensitive valve seat 52b mounting portion 52c sliding contact portion 52d through hole 52e abutting portion 52f auxiliary communicating hole 52g, 52h side surface 53 pressure-sensitive valve 54 secondary valve 55 intermediate communicating passage 60 pressure-sensitive element 61 bellows core 62 coil spring 70 adapter 80 solenoid 82 fixed core 82a secondary valve seat 90 sliding member 90a first cylindrical portion 90b tapered portion 90c second cylindrical portion 90d opening/closing end portion 90e receiving surface 90f annular surface 90g, 90h end face 91 coil spring (biasing member) 152 pressure-sensitive valve member 190 sliding member 192 vent hole Pc control pressure Pd discharge pressure Ps suction pressure V displacement control valve