Process of operating switched-mode DC/DC converter having a bootstrapped high-side driver
11056966 ยท 2021-07-06
Assignee
Inventors
Cpc classification
H02M3/158
ELECTRICITY
H02M1/0006
ELECTRICITY
H03K2217/0072
ELECTRICITY
H03K2217/0063
ELECTRICITY
H02M1/08
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02M3/003
ELECTRICITY
International classification
H03K99/00
ELECTRICITY
Abstract
A gate driver for a high-side NMOS power transistor in a DC/DC boost converter includes first and second switches coupled in series between an output pin and the gate of the high-side transistor. A third switch is coupled between the gate and a switch-node between the high-side and low-side transistors, the switch node also being coupled to an input pin. Fourth and fifth switches are coupled in series between the output pin and a clamp pin. Sixth and seventh switch are coupled in series between the output pin and a ground pin. First and second bootstrap capacitors have respective first terminals coupled to a first node between the first and second switches. The first capacitor has a second terminal coupled to a node between the fourth and fifth switches; the second capacitor has a second terminal coupled to a node between the sixth and seventh switches.
Claims
1. A process of operating a switch mode DC/DC converter, the process comprising: (a) charging with a first charge a first bootstrap capacitor, having a first plate and a second plate, in a first phase of operation by coupling the first plate to an output voltage and coupling the second plate to a clamp voltage; (b) supplying the first charge from the first bootstrap capacitor to a control terminal of a high side transistor in a second phase of operation by coupling the first plate to the control terminal and coupling the second plate to the output voltage; (c) charging with a second charge a second bootstrap capacitor, having a first plate and a second plate, in the first phase by coupling the first plate of the second bootstrap capacitor to the output voltage and coupling the second plate of the second bootstrap capacitor to a ground node; and (d) in addition to supplying the first charge from the first bootstrap capacitor to the control terminal of the high side transistor in the second phase, supplying the second charge from the second boot strap capacitor to the control terminal of the high side transistor in the second phase by coupling the first plate of the second bootstrap capacitor to the control terminal and coupling the second plate of the second transistor to the output voltage.
2. The process of claim 1 including limiting a voltage on the first bootstrap capacitor to 5 volts.
3. The process of claim 1 including limiting a difference between the output voltage and the clamp voltage to 5 volts.
4. The process of claim 1 including coupling the control terminal of the high side transistor to the source of the high side transistor during the first phase.
5. The process of claim 1 including coupling a switch node to an output voltage node during the second phase by turning on the high side transistor with the charge from the first and second bootstrap capacitors.
6. The process of claim 5 including coupling an input voltage to the switch node through an inductor.
7. The process of claim 1 including coupling the switch node to the ground node through a drain and source of a low side transistor during the first phase.
8. The process of claim 7 includes receiving a driver output signal at a control terminal of the low side transistor.
9. The process of claim 8 including producing the driver output signal in response to receiving an activation signal.
10. The process of claim 1 including supplying charge from the first and second bootstrap capacitors that are formed to be overlapping one another in an integrated circuit.
11. The process of claim 10 including supplying the first charge from the first bootstrap capacitor that is below the second bootstrap capacitor.
12. The process of claim 1 including supplying charge from the first and second bootstrap capacitors that have equal overlap areas of the integrated circuit.
13. The process of claim 1 in which coupling the first plate of the first bootstrap capacitor and coupling the first plate of the second bootstrap capacitor to the output voltage node includes closing a first switch.
14. The process of claim 1 in which coupling the first plate of the first bootstrap capacitor and coupling the first plate of the second bootstrap capacitor to the control terminal includes closing a second switch.
15. The process of claim 1 including turning on the high side transistor to conduct current through the high side transistor from an inductor to the output voltage node in response to the supplying the first charge from the first bootstrap capacitors to the control terminal and supplying the second charge from the second bootstrap capacitor to the control terminal.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the present disclosure are illustrated by way of example, and not by way of limitation, in the figures of the accompanying drawings in which like references indicate similar elements. It should be noted that different references to an or one embodiment in this disclosure are not necessarily to the same embodiment, and such references may mean at least one. Further, when a particular feature, structure, or characteristic is described in connection with an embodiment, it is submitted that it is within the knowledge of one skilled in the art to effect such feature, structure, or characteristic in connection with other embodiments whether or not explicitly described. As used herein, the term couple or couples is intended to mean either an indirect or direct electrical connection unless qualified as in communicably coupled which may include wireless connections. Thus, if a first device couples to a second device, that connection may be through a direct electrical connection, or through an indirect electrical connection via other devices and connections.
(2) The accompanying drawings are incorporated into and form a part of the specification to illustrate one or more exemplary embodiments of the present disclosure. Various advantages and features of the disclosure will be understood from the following Detailed Description taken in connection with the appended claims and with reference to the attached drawing figures in which:
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DETAILED DESCRIPTION OF THE DRAWINGS
(14) Specific embodiments of the invention will now be described in detail with reference to the accompanying figures. In the following detailed description of embodiments of the invention, numerous specific details are set forth in order to provide a more thorough understanding of the invention. However, it will be apparent to one of ordinary skill in the art that the invention may be practiced without these specific details. In other instances, well-known features have not been described in detail to avoid unnecessarily complicating the description.
(15) A prior art DC/DC boost converter 900 having an output voltage Vout of up to 10 V is shown in
(16) DC/DC boost converter 900 contains a high-side NMOS power transistor Mhs that is coupled in series with a low-side NMOS power transistor Mls between the output voltage Vout and the lower rail. Switch-node SW is located between high-side NMOS power transistor Mhs and low-side NMOS power transistor Mls and can be coupled to inductor L to receive input voltage Vin. Control of low-side NMOS power transistor Mls is generally easier than control of high-side NMOS power transistor Mhs and is shown simply as driver circuit 920, which is coupled to voltage Vdd and to the lower rail and which receives an activation signal ACTls.
(17) The driver circuit for high-side NMOS power transistor Mhs includes a bootstrap capacitor C1 and five switches 902-910. These switches are shown in their most generic form because the exact implementation of the switches is not relevant to the disclosure. A first terminal of bootstrap capacitor C1 is coupled to switch 902, which operates to couple the terminal to output voltage Vout. The first terminal is also coupled to switch 904, which operates to couple the first terminal to the gate of high-side NMOS power transistor Mhs. The gate of high-side NMOS power transistor Mhs is additionally coupled to switch 906, which operates to couple the gate to switch-node SW. The second terminal of bootstrap capacitor C1 is coupled to switch 908, which operates to couple the second terminal to output voltage Vout, and is also coupled to switch 910, which operates to couple the second terminal to clamping voltage Vclamp.
(18) Switches 902-910 are operated in two phases, with the phase in which the switch is coupled to be closed shown in
(19) In a second phase 12, low-side power transistor Mls is turned off, switches 902, 906 and 910 are opened and switches 904 and 908 are closed. The second terminal of bootstrap capacitor C1 now receives output voltage Vout. The charge accumulated during the first phase 1 is shared with the gate capacitor of high-side NMOS power transistor Mhs, creating a gate-source voltage and turning on high-side NMOS power transistor Mhs. As previously mentioned, integrated bootstrap capacitor C1 can occupy an extensive area on IC chip 901 and introduce additional switching losses that reduce converter efficiency.
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(21) High-side NMOS power transistor Mhs is controlled by gate driver 103, which includes first bootstrap capacitor C1, second bootstrap capacitor C2 and seven switches 102-114; low-side gate driver 120 is coupled between a voltage Vdd and the lower rail and receives activate-low-side signal ACTls. As was done in
(22) With regard to the switching circuitry of gate driver 103, first switch 102 is coupled in series with a second switch 104 between output pin P1 and the gate of the high-side NMOS power transistor Mhs, with first node 105 being located between first switch 102 and second switch 104. A third switch 106 is coupled between the gate of high-side NMOS power transistor Mhs and switch-node SW. Fourth switch 108 is coupled in series with a fifth switch 110 between output pin P1 and clamping voltage Vclamp, with a second terminal of first bootstrap capacitor C1 being coupled to a second node 107 that is between fourth switch 108 and fifth switch 110. Sixth switch 112 is coupled in series with seventh switch 114 between output pin P1 and the lower rail, which in one embodiment is the ground plane, with a second terminal of second bootstrap capacitor C2 being coupled to a third node 109 between sixth switch 112 and seventh switch 114.
(23) Operation of switches 102-114 again occurs in two distinct phases, which are explained with reference to
(24) Then in second phase 12 shown in
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(26) As shown, the DC/DC boost converter 100 includes two separate bootstrap capacitors that can be charged to different voltages, with the first bootstrap voltage Vboot1 that is contributed by first bootstrap capacitor C1 remaining constant and the second bootstrap voltage Vboot2 increasing in proportion to output voltage Vout. The charge sharing between first bootstrap capacitor C1 and second bootstrap capacitor C2 enables reduction of required capacitance for a single capacitor. Additionally, the DC/DC boost converter efficiency is improved by having one of the voltages, e.g. second bootstrap voltage Vboot2, dependent on the operating point of output voltage Vout. When DC/DC boost converter 100 is implemented in IC chip 101, second bootstrap capacitor C2 can be stacked in layout to achieve a significant area reduction.
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(30) Dielectric layer 514 separates upper plate 512 from the lower metal routing stack 518, while vias 516 form connections between lower metal routing stack 518 and both contact region 508 and upper plate 512. Dielectric layer 520 separates lower metal routing stack 518 from second capacitor C2, which is formed of a lower plate 522 and an upper plate 524 that are separated by the C2 dielectric layer 526. The upper metal routing stack 530 is coupled to both upper plate 524 and lower plate 522 by respective vias 532. The overlap area between first capacitor C1 and second capacitor C2 is shown by arrows 534. Arrows 534 also depict the overlap between upper plate 524 and lower plate 522 of second capacitor C2, as well as the overlap between upper plate 512 and lower plate 506 of first capacitor C1.
(31) The mathematics of the area reduction will now be demonstrated. The implementation of bootstrap capacitor C1 of
Q1=5V.Math.C1Equation 1
where Q is the charge and C is the capacitance.
(32) The gate-source voltage Vgs that results from charge redistribution between bootstrap capacitor C1 and the gate of high-side NMOS power transistor Mhs is shown by:
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where Cgg is the effective gate capacitance of high-side NMOS power transistor Mhs.
(34) Rearranging the equation to determine the bootstrap capacitance yields:
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(36) Looking next at the disclosed stacked bootstrap capacitor implementation, the total charge in a 5 V gate oxide capacitor and a high-voltage capacitor charged to 10 V is expressed as:
Q1,2=5V.Math.C1+10V.Math.C2Equation 4
The gate-source voltage Vgs of the high-side NMOS power transistor resulting from charge redistribution between first bootstrap capacitor C1, second bootstrap capacitor C2 and the gate of high-side NMOS power transistor Mhs is:
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Assuming that the high-voltage capacitor has an r times smaller capacitance as compared to that of a 5V gate oxide capacitor yields the following:
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Solving the equation for the bootstrap capacitance yields:
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Comparing the 5V gate oxide bootstrap capacitance values for the case when a single capacitor is used vs. the proposed stacked-capacitor implementation yields:
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Because second bootstrap capacitor C2 is stacked on top of first bootstrap capacitor C1, a reduction of 5V gate oxide capacitor C1 directly translates to an area reduction.
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(44) Applicants have disclosed a DC/DC boost converter with a high-side NMOS power transistor and a stacked bootstrap capacitor implementation that can demonstrate one or more of the following advantages: a reduction in the chip area for the high-side switch, a reduction in the chip area for the stacked capacitors, reduced switching losses and a dynamic on-resistance, the latter two of which are due to the dynamic bootstrap voltage of the second bootstrap capacitor. Applicants have also disclosed a method of operating the DC/DC boost converter.
(45) Although various embodiments have been shown and described in detail, the claims are not limited to any particular embodiment or example. None of the above Detailed Description should be read as implying that any particular component, element, step, act, or function is essential such that it must be included in the scope of the claims. Reference to an element in the singular is not intended to mean one and only one unless explicitly so stated, but rather one or more. All structural and functional equivalents to the elements of the above-described embodiments that are known to those of ordinary skill in the art are expressly incorporated herein by reference and are intended to be encompassed by the present claims. Accordingly, those skilled in the art will recognize that the exemplary embodiments described herein can be practiced with various modifications and alterations within the spirit and scope of the claims appended below.