PLASTIC CONTAINER WITH TENSION BAND GEOMETRY AT BASE REGION
20210024240 ยท 2021-01-28
Inventors
- Gerald Huettner (Vilseck, DE)
- Thomas Ringl (Ebermannsdorf, DE)
- Bastian TISSMER (Regensburg, DE)
- Joerg Wortmann (Fuerth, DE)
Cpc classification
B65D1/0284
PERFORMING OPERATIONS; TRANSPORTING
B29C2049/7832
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A one piece plastic container for beverages, has a base region, a main body extending in the longitudinal direction of the plastic container to the base region and a mouth region with a container mouth, with the mouth region adjoining the main body in the longitudinal direction at least indirectly, wherein the base region has at least three standing feet, wherein at least one groove having a groove base extending in the circumferential direction over a circumferential angle is arranged between two, in particular adjacent feet. The wall of the container is curved inwards at least in sections in the region of the groove base of a groove.
Claims
1. A plastic container, in particular for beverages, having a base region, a main body extending in the longitudinal direction (L) of the plastic container to said base region and a mouth region with a container mouth, with the mouth region adjoining said main body in the longitudinal direction (L) at least indirectly, wherein the base region has at least three standing feet, wherein at least one groove (30) having a groove base extending in the circumferential direction (U) over a circumferential angle is arranged between two, in particular adjacent standing feet, wherein the container is formed in one piece, wherein the wall of the container is curved inwards at least in sections in the region of the groove base of a groove.
2. The plastic container (1) according to claim 1, wherein at least one groove base has a circumferential angle which is between 2.5 and 20, preferably between 5 and 15.
3. The plastic container according to claim 1, wherein the curvature of a line formed along the base region, which extends from a standing foot or a standing region surrounding a standing foot over at least one groove base, changes in the groove base by less than 30%, preferably by less than 25%, preferably by less than 20% and particularly preferably by less than 15%.
4. The plastic container according to claim 1, wherein the wall of the container is curved inwards at least in sections in a laterally adjacent region of a geometric centre of the groove base.
5. The plastic container according to claim 1, wherein the wall of the container is curved inwards at least in sections along a geometric centre of the groove base.
6. The plastic container according to claim 1, wherein a width (BR) of the groove base increases outwards in a radial direction of the container.
7. The plastic container according to claim 1, wherein a region of the base section, which region is arranged between a standing foot and a groove base, merges in a tangent-continuous and/or curvature-continuous manner into the groove base.
8. The plastic container according to claim 1, wherein at least one line which runs in the radial direction, runs on the surface and runs at least in sections through a groove base, has an inflection region in which a surface region of the base section changes the orientation of its curvature and, in particular, is transferred from an outwardly curved region into an inwardly curved region.
9. The plastic container according to claim 1, wherein a groove basic cross-sectional contour with a cross-section along the longitudinal direction L of the container follows a spline of n-th degree at least in sections and preferably substantially completely.
10. The plastic container according to claim 1, wherein a section of a and preferably of each groove base, which can be described by a spline, merges continuously and/or with a constant curvature into a, and preferably straight, section (SA, SB) of the base region, which section adjoins the spline.
11. A blow-moulding device for producing plastic containers having an inner wall, against which a plastic container can be expanded during a blow-moulding operation, wherein the inner wall has a contour which is configured to produce a plastic container as claimed in claim 1.
12. A method for shaping a plastic container from a plastic preform using the blow moulding device as claimed in claim 11, comprising the steps: Preliminary blow moulding by acting upon the plastic preform with a first pressure, intermediate blow moulding of the plastic preform at a second pressure which is higher than the first pressure; and final blow moulding the plastic preform at a third pressure which is higher than the second pressure, wherein this third pressure is between 13 bar and 24 bar.
13. The plastic container according to claim 2, wherein the curvature of a line formed along the base region, which extends from a standing foot or a standing region surrounding a standing foot over at least one groove base, changes in the groove base by less than 30%, preferably by less than 25%, preferably by less than 20% and particularly preferably by less than 15%.
14. The plastic container according to claim 2, wherein the wall of the container is curved inwards at least in sections in a laterally adjacent region of a geometric centre of the groove base.
15. The plastic container according to claim 2, wherein the wall of the container is curved inwards at least in sections along a geometric centre of the groove base.
16. The plastic container according to claim 2, wherein a width (BR) of the groove base increases outwards in a radial direction of the container.
17. The plastic container according to claim 2, wherein a region of the base section, which region is arranged between a standing foot and a groove base, merges in a tangent-continuous and/or curvature-continuous manner into the groove base.
18. The plastic container according to claim 2, wherein at least one line which runs in the radial direction, runs on the surface and runs at least in sections through a groove base, has an inflection region in which a surface region of the base section changes the orientation of its curvature and, in particular, is transferred from an outwardly curved region into an inwardly curved region.
19. The plastic container according to claim 2, wherein a groove basic cross-sectional contour with a cross-section along the longitudinal direction L of the container follows a spline of n-th degree at least in sections and preferably substantially completely.
20. The plastic container according to claim 2, wherein a section of a and preferably of each groove base, which can be described by a spline, merges continuously and/or with a constant curvature into a, and preferably straight, section (SA, SB) of the base region, which section adjoins the spline.
Description
[0089] Further advantages and embodiments will become apparent from the accompanying drawings Therein:
[0090]
[0091]
[0092]
[0093]
[0094]
[0095]
[0096] In each case a comparison of the tension band or groove base of the plastic container according to the embodiment of the prior art with a tension band or groove base according to the embodiment of a plastic container according to the invention;
[0097]
[0098] In each case a base region according to the embodiment of a plastic container according to the invention with a tension band or groove base of the plastic container according to the embodiment of the prior art;
[0099]
[0100]
[0101]
[0102]
[0103] Is a section of a base portion of a preferred embodiment of the present invention;
[0104]
[0105]
[0106]
[0107]
[0108]
[0109] The reference symbol L indicates a longitudinal direction of the plastic container 1. As illustrated, here, the longitudinal direction L is a direction along the central axis N of the container. In addition,
[0110] The main body 4 is adjoined by a base region 2 of the plastic container, wherein the main body 4 can transition into the base region 2 via a curved section or else via a non-curved section.
[0111] Reference numeral 22 designates a standing foot (not shown here) of the container. The base region 2 may have a plurality of standing feet 22 with which it can stand upright on a straight surface. The reference symbol R refers to a radial direction with respect to the central axis M or the longitudinal direction L of the plastic container. In this case, the radial direction R is perpendicular to the central axis N and the longitudinal direction L and runs either towards or away from the latter. The reference numeral 50 designates a side wall of the main body 4. This side wall 50 extends over the entire circumference in the circumferential direction U of the container.
[0112] The two
[0113] Viewed in the radial direction, the standing regions 24 run together in the direction of the central axis M and meet in the injection point 18 of the container. In an orientation of the container standing on a plane, the injection point 18 does not touch this plane. Viewed in the longitudinal direction L, the injection point 18 is thus located above the standing feet 22, that is to say closer to the mouth region than in each case the standing feet 22.
[0114] A groove 30 is formed between in each case two adjacent feet. In this case, a groove can be understood as meaning a geometric structure which extends inwards with respect to the circumferential wall, that is to say approximately the wall of the base region.
[0115] The reference numeral 32 designates the groove base of a groove. The groove base 32 is a region around the geometric centre 34 of a groove. This is a region which essentially follows a hemispherical course in the embodiment of a container according to the prior art shown in
[0116] The two
[0117] In a similar manner, a standing region 24 of a base region 2 of a container according to the prior art and in particular also according to a base region 2 of a plastic container 1 according to the invention is advantageously constructed. For this purpose, for example, a predetermined line profile 26 is rotated about the centre axis M by an angle in or against the circumferential direction U.
[0118] In addition, the two
[0119] Similarly, the base lines BL1, BL2 and BL3 in the area of the groove base 32 are each uncurved (or even have a straight course) or only slightly curved. The base lines BL1, BL2 and BL3 here likewise run in the respective standing regions 24 as a circular line in a plane which is perpendicular to the central axis or a longitudinal direction L.
[0120] The two
[0121] Illustrated in both
[0122] In the case of the prior art container base 2 illustrated in
[0123] As shown in
[0124]
[0125] A course of curvature of the surface wall along the base line BL3 is drawn around this base line BL3 with KV3. It can be seen that the base line BL3 has a changing curvature starting from the boundary line 26 and the orientation or orientation of the curvature in the area adjoining the standing area 24 reverses to the inflection point W and then the curvature initially increases, reaches a maximum and steadily decreases again up to the boundary line 36 of the groove base 32. The course of curvature of the base line BL3 is represented here by the gray bar in the region of the groove base 32. In any case, however, the base line BL3 in the groove base 32 does not have a varying curvature.
[0126] The reference numeral 40 designates a foot flank surface which (viewed in the circumferential direction) is arranged between a standing region 24 and/or a standing foot 22 on the one hand and the groove base 32 or the tension band 32. As shown in
[0127] In
[0128]
[0129] In this case, unattractive material accumulations occur on the tension band, which are characterized in
[0130]
[0131] The two
[0132] In the new tension band 62, a larger segment (from 5 to 15) than in the prior art was used for construction in order to add a harmonious transition from the tension band into the foot flanks (surface 40), so that the material can slide better into the foot flanks and can be drawn from the center in the radial direction.
[0133] The tension band geometry 62 here has an at least tangential- and/or curvature-continuous transition into the foot flanks (surface 40).
[0134]
[0135] Similarly,
[0136] In addition to the respective boundary lines 66 of the groove base 62, the position of the geometric centre 64 of this groove base 62 can also be seen, while the region of the groove base 62 surrounding the geometric centre 64 has not been shown or cut out. As a result, it is possible, in the same illustration, to also represent the geometric position of the prior art groove base 32, which is located on the side of the base region facing the container interior according to the preferred embodiments according to the invention shown in
[0137] In particular, the geometric center 64 of the prior art groove base is preferably spaced apart substantially along its entire length.
[0138]
[0139] Again, it can be seen that the foot flank surfaces 40 have a transition to the tension band 62 which is at least tangential- or curvature-continuous. Furthermore, the (new) tension band 62 here has a curved course (of a base line, for example of the drawn-in base line BL3) in the region of the tension band.
[0140] The new tension band geometry 62 makes it possible to better control the material distribution in the tension band 62. Since the PET material can slide better with the curved course, the accumulations of material from the old tension band 32 (of the prior art base) are eliminated. As a result, the positive effects are obtained that the material can be distributed even better, and can thus be drawn into the flanks of the foot and higher in the tension band.
[0141] This has positive effects on the wall thickness in the soil, the thermal test, the bursting test and the stress crack. This is particularly noticeable at the 2.0| to 3.5| volumes, but will also have the same effect at the smaller volumes. The final blowing pressure can therefore preferably be reduced.
[0142]
[0143] Also shown in
[0144] It can already be seen from the course of the base line BL3 itself that, when the course of the base line from the left-hand side of the figure follows in the direction of the right-hand side of the figure, first a first region of the groove and a first region of the foot-flank surface 40, which in particular laterally adjoin a standing foot (not shown) and a standing region (not shown), is curved outwards. In relation to the plane of the figure or the plane of the paper, this region has a curvature (or curvature) outwards, that is to say out of the plane of the paper or the plane of the figure. As the curvature curve KV 3 shows, the curvature initially increases strictly monotonically and in a continuous manner until a maximum curvature value is reached and decreases continuously and in a strictly monotonous manner until a value 0 is reached. At this point of the base line, it has an inflection point at which the orientation or sign of the curvature reverses. The reference symbol W1 indicates the position of the inflection point on a base line, BL3 between a standing region and the groove base. After reaching this inflection point W1, the curvature value continues to decrease continuously and in particular in a strictly monotonous manner. As can be seen from
[0145] After reaching the inflection point W1, therefore, as can also be seen from the subsequent course of the base line BL3 of
[0146] The reference numeral 62 in turn characterizes the region of the groove base, which in particular has the functions of a tension band. It can be seen that the groove base from the injection point 18 or from the geometric center of the container base or base region 2 of a container 1 increases in the radial direction toward the outside or in the radial direction toward a side wall of the main body. The groove base 62 corresponds to a predetermined angular segment of the base region. In particular, the two boundary lines, which are identified by the reference numeral 66, enclose the same predetermined circumferential angle relative to the central axis and a rotation in the circumferential direction about the central axis over their entire extent in the radial direction.
[0147] Referring now to
[0148] In the embodiment of a base region illustrated in
[0149] As can be seen from
[0150] Considering the course of curvature KV3 along the base line BL3 at the two points BN at which the groove base merges into the remaining region of the groove or the foot flank surfaces 40, it can be seen from
[0151] Preferably, the groove base 62 has a region in which the wall of the container base is curved inwards at each point, this region being arranged between an injection point 18 and/or a central region surrounding this injection point 18 and/or a inflection region surrounding the central region and/or the injection point on the one hand and a inflection region WN arranged adjacent to the basic body of the container. Preferably, this region almost completely occupies the region of the groove base 62 between the injection point or a central region surrounded by the latter and the adjacent main body. Preferably, there is a inflection region WN in the vicinity of the main body, in which the wall of the base region is no longer curved inwards, but is preferably curved outwards.
[0152] Following an imaginary line along the container wall in the radial direction to the outside, corresponding to the course indicated by the arrow PR in
[0153] For ease of illustration of the three-dimensional shape,
[0154]
[0155] The container base is illustrated from a viewing direction against to an almost radial direction approximately from the outside in the direction of the central axis. The regions between two adjacent feet are shown, the standing regions of the containers themselves being no longer shown. The groove 60 between the two feet is formed, among other things, and/or bounded by the two foot flank surfaces 40.
[0156] Reference numeral 62 designates the groove base according to a preferred embodiment of the present invention. This groove base 62 is not shown in its entirety, but is cut out around the region of a geometric center of the groove base along the two lines 36. The dashed line 64 shows the course of the geometric center of the groove base according to the preferred embodiment of the present invention. The two lines indicated by the reference numeral 66 show the transition or boundary of the groove base to the laterally adjacent region, for example the foot flank surfaces 40.
[0157] As a result of the cutout from the groove base 62, it is possible to present a groove base 32 which is constructed according to the prior art and which is located further close to the central axis of the container in the radial direction in comparison with the groove base 62. The reference numeral 34 designates the geometric centre of the state-of-the-art groove region 32. The geometric centre 32 is enclosed over its entire course, in particular in the same way as the prior art groove base 32 from a groove base 62 according to a preferred embodiment of the present invention. In other words, the state-of-the-art groove base and in particular its geometric centre 34 is preferably arranged in the interior of the container, which has a bottom base according to an embodiment of the present invention.
[0158]
[0159] This is particularly clearly recognizable in
[0160] Finally,
[0161] The two contour lines KL1 and KL2 can be formed, for example, from the formation of a cross section of the container base with a plane which extends in the longitudinal direction and in a radial direction and through the groove base approximately through its geometric centre. As can be seen from
[0162]
[0163] This geometry cannot absorb sufficient force at an internal pressure of up to 5.5 bar. For this reason, the base centre around the injection point can no longer hold the desired base clearance in the finished blown bottle, which leads to the fact that the optics and the ground performance, in the form of wall thickness, bursting test, thermal test and stress crack result, can no longer be kept at such high internal pressures as the applicant has established in complicated laboratory tests.
[0164] The reference numeral 33 in
[0165]
[0166] The transition control can be controlled by the tangent values of the spline at points A and/or B. The values for the magnitude of the tangent vector (which in particular represents the percentage of the tangential in the start and end values) can move between 0.1 and 2.5. The values may be the same in points A and B, but they may also be different.
[0167] A further variant of the spline can be described by a conical transition control. Here, the transition control is controlled by a value Rho. This value may be between 0.01 and 0.99. In particular, a small Rho value produces a flat cone while a large Rho value produces a sharp cone.
[0168] In
[0169] This spline preferably adjoins a base body connection region SB, which preferably has a straight section and/or is configured in a straight line, and which adjoins the main body of the container. The spline preferably adjoins a centre point transition section SA, which adjoins a geometric centre of the container base or a central region of the container base or an injection point of the container.
[0170] The main body connection section preferably has a circular and/or curved section, which adjoins the spline, in particular.
[0171] Preferably, the mid-point transition section SA has a rectilinear section S1 and/or a further substantially rectilinear section S2, which likewise runs rectilinearly or has only a slight curvature (in particular in comparison with the spline in a central region of the spline).
[0172] Preferably, the spline of the base contour or groove base cross-sectional contour 35 can be completely included into a circular line. In other words, the spline lies completely within a circle, the circular line of which runs through an initial point and an end point of the spline.
[0173] Preferably, the spline occupies most of the arc length of the base contour of the groove base or most of the arc length of the groove base cross-sectional contour 35.
[0174] The applicant reserves the right to claim all the features disclosed in the application documents as essential to the invention in so far as they are individually or in combination novel over the prior art. Furthermore it is pointed out that in the individual drawings features were also described which may be advantageous per se. The person skilled in the art recognises immediately that a specific feature described in a drawing may also be advantageous without the incorporation of further features from this drawing. Furthermore the person skilled in the art recognises that advantages may also result from a combination of several features shown in individual drawings or in different drawings. [0175] 1 Plastic container [0176] 2 base area [0177] 4 main body [0178] 6 Mouth region [0179] 8 container mouth [0180] 18 Injection point [0181] 19 geometric center of the base wall (or base region) [0182] 22 standing foot [0183] 24 standing region/standing portion [0184] 25 Foot geometry [0185] 26 boundary line of the standing region 24 [0186] 28 geometric center of the standing region 24 [0187] 30 groove [0188] 32 groove base [0189] 33 groove base cross-sectional contour/tension band cross-sectional contour, base contour [0190] 34 geometric center [0191] 35 groove base cross-sectional contour/tension band cross-sectional contour, base contour [0192] 36 boundary line of the groove base 32 [0193] 40 Foot flank surface [0194] 50 side wall [0195] 60 groove [0196] 62 groove base [0197] 64 geometric center [0198] 66 boundary line of the groove base 62 [0199] a, b points of transition [0200] BL1, BL2, BL3 ground lines [0201] BN Boundary groove base [0202] KL1, KL2, KL3 are circular lines in plane E [0203] KV3 curve of curvature of the base line BL3 [0204] KV, KR Curvature course [0205] K1, K2 Cross [0206] KL1, KL2 contour line [0207] L longitudinal direction [0208] LW line [0209] M center axis [0210] p34, p36, p26 boundary lines 34, 36, and 26 projected on plane E [0211] PR arrow [0212] R radial direction [0213] S1, S2, SA, SB portions of the groove base cross-sectional contour [0214] U circumferential direction [0215] UL perimeter line [0216] W, WN inflection point [0217] W1, W2 Inflection point [0218] WB inflection region