DOSING SYSTEM HAVING A PIEZOCERAMIC ACTUATOR
20210023585 · 2021-01-28
Assignee
Inventors
Cpc classification
H10N30/886
ELECTRICITY
B05C5/0225
PERFORMING OPERATIONS; TRANSPORTING
H10N30/883
ELECTRICITY
B05C11/1034
PERFORMING OPERATIONS; TRANSPORTING
B05B1/083
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05C11/10
PERFORMING OPERATIONS; TRANSPORTING
B05C5/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a metering system (1) for a metering substance, comprising a nozzle (40), a feed channel (44) for the metering substance, a discharge element (31), and a piezo actuator (61) which is coupled to the discharge element (31) and/or the nozzle (40). The piezo actuator (61) of the metering system (1) is hermetically encapsulated in a housing (62).
Claims
1. A metering system (1) for a metering substance, comprising a nozzle (40), a feed channel (44) for a metering substance, a discharge element (31) and a piezo actuator (61) coupled to the discharge element (31) and/or the nozzle (40), wherein the piezo actuator (61) is hermetically encapsulated in a housing (62).
2. The metering system according to claim 1, wherein the housing module (62) is designed to be vibration fatigue-resistant.
3. The metering system according to claim 1, wherein at least one temperature sensor (78) is arranged inside the housing (62) and/or on an outer side of the housing (62).
4. The metering system according to claim 3, wherein at least one temperature sensor (78) is arranged on an outer side (77) of the piezo actuator (61) and/or inside the piezo actuator (61).
5. The metering system according to claim 3, wherein at least one temperature sensor (78) is located on an inner wall of the housing (62).
6. The metering system according to claim 1, wherein at least one strain gauge (87) is arranged inside the housing (62) and/or on an outer side of the housing (62).
7. The metering system according to claim 1, wherein the housing (62) comprises at least one feed-through (69) for a number of electrical conductors (65).
8. The metering system according to claim 1, wherein a thermally conducting medium (75) and/or a medium (75) for moisture suppression are located in the housing (62).
9. The metering system according to claim 1, wherein a pressure compensation zone (76) is located in the housing (62).
10. The metering system according to claim 1, wherein the housing (62) comprises a heat dissipation zone (68), which is preferably coupled to a cooling device (21, 22, 24, 25, 26, 27, 28, 84, 85) of the metering system (1).
11. The metering system according to claim 10, wherein the cooling device (21, 22, 24, 25, 26, 27, 28, 84, 85) uses a coolant which comprises a gaseous and/or liquid medium.
12. The metering system according to claim 10, wherein the cooling device (21, 22, 24, 25, 26, 27, 28, 84, 85) is designed in such a way that mechanical abrasion debris is removed from an actuator chamber (12) of the metering system (1) by the coolant.
13. Use of a piezoceramic actuator (61) hermetically encapsulated in a housing (62) in a metering system (1) for metering a metering substance, preferably in a metering system (1) according to claim 1.
14. A method for operating a metering system (1) for metering a metering substance, having a piezo actuator (61) hermetically encapsulated in a housing (62), preferably for the operation of a metering system (1) according to claim 1, wherein the operation of the metering system (1) is preferably regulated as a function of at least one operating parameter of the encapsulated piezo actuator (61).
15. A method for producing a metering system (1) for metering a metering substance, having a piezo actuator (61), wherein the piezo actuator (61) is hermetically encapsulated in a housing (62) and wherein the housing (62) of the piezo actuator (61) is arranged in a housing (11) of the metering system (1).
Description
[0102]
[0103]
[0104]
[0105]
[0106] Based on
[0107] The metering system 1 comprises as essential components an actuator assembly 10 and a fluidic assembly 30. In the exemplary embodiment of the metering system 1 shown here, the actuator assembly 10 and the fluidic assembly 30 are fixedly connected to each other, e.g. by means of a fixing screw 23. It should be noted, however, that the respective assemblies 10, 30 can also be implemented in the manner of plug-in connector parts that can be coupled to each other to form a quick-release coupling. Accordingly, the actuator assembly 10 and the fluidic assembly 30 could be coupled together without tools in order to form the metering system 1.
[0108] The actuator assembly 10 essentially comprises all components that provide the drive or the motion of a discharge element 31 in the nozzle 40, i.e. for example, the actuator unit 60, a motion mechanism to be able to actuate the discharge element 31 of the fluidic assembly 30, a control unit 50, to allow control of a piezo actuator 61 and similar components, as will be explained below.
[0109] In addition to the nozzle 40 and the feed line 44 of the medium to the nozzle 40, the fluidic assembly 30 comprises all other parts that are directly in contact with the medium, in addition to the elements that are required to assemble the relevant parts that are in contact with the medium or to hold them in position on the fluidic assembly 30.
[0110] In the exemplary embodiment of the metering system 1 shown here, the actuator module 10 comprises a housing block 11 with two internal chambers, namely firstly an actuator chamber 12 with an actuator unit 60 located therein having at least one piezoelectric actuator (not visible here) encapsulated in a housing 62, and secondly, an action chamber 13 into which a movable discharge element 31, here a plunger 31, of the fluidic assembly 30 protrudes. By means of a movement mechanism 14, which protrudes into the action chamber 13 from the actuator chamber 12, the plunger 31 is actuated by means of the actuator unit 60 in such a way that the fluidic assembly 30 ejects the medium to be dosed in the desired quantity at the desired time. The plunger 31 hereas will be explained latercloses a nozzle opening 41 and thus also acts as a closure element 31. However, since the majority of the medium is only ejected out of the nozzle opening 41 when the plunger 31 moves in the closing direction, it is referred to here as the discharge element 31.
[0111] To control the actuator unit 60, the actuator unit 60 or the piezo actuator arranged in the housing 62 (see
[0112] To provide the hermetically sealed and electrically insulated passage of an electrical conductor through the housing 62, the actuator unit 60 comprises four contact pins 65 in a housing cover 67. The contact pins 65 here (as in
[0113] The piezo actuator (see
[0114] The lever 16, or the movement mechanism 14, represents a translation element in order to amplify a deflection (stroke) of the plunger 31 relative to a stroke of the piezo actuator in a certain ratio. Such a translation element is particularly advantageous for metering medium- or high-viscosity metering substances, wherein the viscosity can be up to 0.5 Pa*s, preferably up to 1 Pa*s, particularly preferably up to 1000 Pa*s.
[0115] It should be mentioned at this point that in the exemplary embodiment shown it is provided that the contact surface 17 of the lever 16 is permanently in contact with the contact surface 34 of the plunger head 33, by virtue of the fact that a plunger spring 35 presses the plunger head 33 against the lever 16 from below. In principle, it would also be possible, however, that a distance exists between plunger 31 and lever 16 in an initial or resting position of the plunger spring 35, so that when pivoted downwards the lever 16 first freely travels along a specific path section, thereby gaining speed and then striking the plunger 31 or its contact surface 34 with a high impulse, in order to increase the discharge pulse which the plunger 31 in turn applies to the medium. In order to ensure an almost constant pre-tensioning of the drive system (lever-actuator unit-movement system), the lever 16, at the end at which it comes into contact with the plunger 31, is pushed upwards by an actuator spring 19.
[0116] In the lower region, the action chamber 13 comprises a discharge opening 22 for a coolant, e.g. compressed ambient air or pressurized air. The discharge opening 22 passes through a chamber wall of the action chamber 13 or through the housing block 11, in particular directly, i.e. without branching, from an interior of the action chamber 13 to an outside of the metering system 1. In this case, the discharge opening 22 likewise corresponds to the discharge opening 22 of the action chamber 13, as well as the discharge opening 22 of the metering system 1.
[0117] The discharge opening 22, in conjunction with a corresponding feed opening 21 of the metering system 1 for the coolant in the upper region of the actuator chamber 12, can be used to ensure that coolant flows through the actuator chamber 12 and the action chamber 13 continuously. Preferably, mechanical abrasion debris from the actuator chamber 12 or action chamber 13 can be removed from the metering system 1 through the discharge opening 22 by means of the coolant flow. The feed opening 21 of the action chamber 12 likewise corresponds here to the feed opening 21 of the metering system 1. In
[0118] A further important aspect of the coolant mentioned is the cooling of the piezo actuator encapsulated in the housing 62, or of the actuator unit 60. This is explained in more detail elsewhere.
[0119] As mentioned above, the fluidic assembly 30 here is connected to the actuator assembly 10 by means of a fixing screw 23. The plunger 31 is mounted by means of the plunger spring 35 on a plunger mounting 37, to the bottom of which a plunger seal 36 is connected. The plunger spring 35 pushes the plunger head 33 away from the plunger mounting 37 upwards in an axial direction. At the same time, a plunger tip 32 is also pushed away from a sealing seat 43 of the nozzle 40. In other words, without external pressure from above on the contact surface 34 of the plunger head 31, in the rest position of the plunger spring 35 the plunger tip 32 is located at a distance from the sealing seat 43 of the nozzle 40. Thus, in the rest state (unexpanded state) of the piezo actuator, a nozzle opening 41 is also free or unsealed.
[0120] The metering material is fed to the nozzle 40 via a nozzle chamber 42 and a feed channel 44 which is connected thereto. The feed channel 44 is connected to a medium reservoir 46 by means of a reservoir interface 45. Furthermore, the fluidic assembly may also comprise a range of additional components which are typically used in metering systems of this type, such as a frame part 47, a heating device 48 with heating connection cables 49 etc., to name but a few. Since the basic structure of metering systems is known, for the sake of clarity, the components shown here are mainly those which relate to the invention, at least indirectly.
[0121]
[0122] Due to the bellows-like design of the housing, at least in the area of the housing casing (see
[0123] In
[0124] The inlet channel 26 originates in a single feed opening 21 of the metering system and then branches along the actuator chamber 12 into a number of feed openings 24 of the actuator chamber 12. To regulate the coolant influx into the inlet channel 26 or the actuator chamber 12, a coolant feed device 28, in this case a pump 28, is connected between a coolant feed 84 and the feed opening 21. The pump 28 can be controlled by the control unit 50 by means of a control connection 29. As an alternative to the embodiment shown here, the coolant feed device 28 or the pump 28 could also be located outside the housing 11 of the metering system. As part of the temperature management of the piezo actuator, temperature measurements from the housing 62 are fed to the control unit 50 via a temperature sensor connecting cable 86. As a function of one (or more) determined temperature values (actual values), the control unit 50 can control the pump 28 in such a way that a setpoint value of the temperature in a certain region of the housing 62, e.g. in the actuator core, is not exceeded. For this purpose, the quantity of e.g. coolant supplied to the actuator chamber 12 can be adjusted by the pump 28 in line with demand.
[0125] As an alternative to the use of a separate pump for the coolant, e.g. to blow room air into the actuator chamber 12, compressed air from a reservoir of an already existing compressed air system which is also used for other purposes can also be used to cool the actuator unit 60. In this compressed air system, room air is compressed in the usual way and stored in an existing reservoir or store (not shown) until it is fed into the actuator chamber 12. The flow rate of the compressed air into the actuator chamber 12 can be regulated by means of a proportional valve (not shown), for example, wherein the proportional valve, as explained above for the pump, can be controlled by the control unit 50 as a function of at least one temperature value.
[0126] The inlet channel 26 runs directly along an outer side 81 of the chamber wall 79 facing away from the inner side 80 of the chamber wall 79. In other words, the inlet channel 26 is bounded or formed at least partially, i.e. toward the actuator chamber 12, by the outside 81 of the chamber wall 79.
[0127] The actuator chamber 12 itself is formed inside the housing block 11 by the inside 80 of the chamber wall 79. Due to the bellows-shaped, corrugated design of the housing 62 of the piezo actuator, the housing 62 is directly adjacent to the inner side 80 of the chamber wall 79 in the region of a respective convexity 82 or bulge 82. Between the respective convex sections 82, essentially horizontal indentations 83 or grooves 83 are arranged periodically. The at least partially bellows-shaped design of the housing 62 in the region of the housing casing 74 (see
[0128] The actuator unit 60 is arranged in the actuator chamber 12 in such a way that a feed opening 24 and a co-operating discharge opening 25 of the actuator chamber 12 are each arranged in a horizontal plane with a single channel 83 of the housing 62. Thus, the gaseous or liquid coolant flowing in through a respective feed opening 24 is guided along a respective channel 83, which is bounded vertically by the adjacent convex sections 82, essentially horizontally from the feed opening 24 to the associated discharge opening 25, flowing around the housing 62 as it does so to provide heat dissipation.
[0129] From the respective discharge opening 25, the coolant enters the outlet channel 27, which, analogously to the inlet channel 26, comprises or combines a number of discharge openings 25 of the actuator chamber 12 and finally opens into a single discharge opening 22 of the metering system, which in turn is coupled to a coolant discharge 85.
[0130]
[0131] The housing lid 67 comprises four glass feed-throughs 69, by means of which the contact pins 65 are routed out of the interior of the housing 62 to the outside of the housing 62 in a hermetically sealed and electrically insulated manner. One contact pin 65 in each case is connected, e.g. soldered, on one side of the piezo actuator 61 to an external electrode 70 of the piezo actuator 61. The two outer electrodes 70 extend along the longitudinal extension of the piezo actuator 61 between the two inactive head and foot regions 73 on the outer side or surface 77 of the piezo actuator 61. This is particularly clear in
[0132] The two external electrodes 70 connect the internal electrodes 71 arranged in the piezo actuator 61 and alternately routed to the surface and connect them to form two groups electrically connected in parallel (see
[0133] Two additional contact pins 65 are used for contacting a number of temperature sensors 78 in the housing. Each of the temperature sensors 78 is connected to the two contact pins 65 via a respective temperature sensor connection cable (not shown). For the contacting, a (constant) measuring current is fed to the individual temperature sensors 78 via one of the two contact pins 65 and a respective temperature sensor connection cable connected thereto. A measurement signal (such as a voltage change) from each temperature sensor 78 is transmitted via a respective temperature sensor connection cable (not shown) to another (fourth) connection pin 65. To transmit the measurement signals (temperature readings) of a plurality of temperature sensors 78 to the control unit, the individual sensor signals can, as explained above, be applied to only one contact pin 65 and suitably modulated, provided that the temperature sensors 78 are bus-compatible IC temperature sensors.
[0134] Alternatively, it would be possible to contact each temperature sensor 78 in the housing using two separate contact pins 65 (not shown here), i.e. ones which are assigned only to the respective temperature sensor 78. It is preferable to consider the two alternatives mentioned on a case-by-case basis, because the separate contacting of each individual temperature sensor 78 using dedicated contact pins 65 reduces the electrical complexity of the modulation, but at the same time also implies increased requirements on the manufacture of the actuator unit 60.
[0135] In
[0136] In addition to the housing 62, the piezo actuator 61 and the connecting pins 65, the actuator unit 60 also comprises the atmosphere arranged in the housing 62. In the exemplary embodiment shown here, the atmosphere consists of a liquid and a solid filling medium 75, and an expansion zone 76. The expansion zone 76 is shown here as gas bubble 76 or gas-filled region 76.
[0137]
[0138] In the housing 62, a strain gauge 87 is also arranged on the outer side of the piezo actuator 61. Here, the strain gauge 87 extends essentially along the entire longitudinal extension of the encapsulated piezo actuator 61, i.e. between a foot region 73 and a head region 73. The corresponding measurements (sensor signals) of the strain gauge 87 can be transferred to the control unit of the metering system by means of contact pins 65, in a similar way as already explained for the temperature sensors 78. A further strain gauge 87 is arranged on the outer side of the housing 62, the strain gauge 87 there extending between the housing base 66 and the housing lid 67 so that it can detect a total deflection (including a temperature-related length change) of the actuator unit 60 or the encapsulated piezo actuator 61.
[0139]
[0140] In conclusion, it will be pointed out once again that the metering systems described above are merely exemplary embodiments which can be modified in a variety of ways by the person skilled in the art without departing from the scope of the invention. For example, the piezo actuator could be arranged in the housing without a defined protective atmosphere. In addition to or as an alternative to the previously explained components, the metering system may also comprise further features or assemblies that are usually used in metering systems of the described type. Furthermore, the use of the indefinite article a or an does not exclude the possibility that the features concerned may also be present more than once.
REFERENCE LIST
[0141] 1 metering system [0142] 10 actuator assembly [0143] 11 housing block [0144] 12 actuator chamber [0145] 13 action chamber [0146] 14 movement mechanism [0147] 15 opening [0148] 16 lever [0149] 17 lever contact surface [0150] 18 lever mounting [0151] 19 actuator spring [0152] 20 pressure piece [0153] 21 feed opening metering system [0154] 22 metering system discharge opening [0155] 23 fixing screw [0156] 24 actuator chamber feed opening [0157] 25 actuator chamber discharge opening [0158] 26 inlet channel [0159] 27 outlet channel [0160] 28 pump [0161] 29 pump control connection [0162] 30 fluidic assembly [0163] 31 plunger [0164] 32 plunger tip [0165] 33 plunger head [0166] 34 plunger contact surface [0167] 35 plunger spring [0168] 36 plunger seal [0169] 37 plunger mounting [0170] 40 nozzle [0171] 41 nozzle opening [0172] 42 nozzle chamber [0173] 43 sealing seat [0174] 44 feed channel [0175] 45 reservoir interface [0176] 46 medium reservoir [0177] 47 frame part [0178] 48 heating device [0179] 49 heating connection cable [0180] 50 control unit [0181] 51 control cable [0182] 60 actuator unit [0183] 61 piezoceramic actuator [0184] 62 housing [0185] 64 actuator unit control connections [0186] 65 contact pin [0187] 66 housing base [0188] 67 housing lid [0189] 68 heat dissipation zone [0190] 69 glass feed-through [0191] 70 external electrode [0192] 71 internal electrode [0193] 72 piezoactive material [0194] 73 inactive region [0195] 74 housing casing [0196] 75 filling medium [0197] 76 expansion zone [0198] 77 actuator surface [0199] 78 temperature sensor [0200] 79 chamber wall [0201] 80 inner side of chamber wall [0202] 81 outer side of chamber wall [0203] 82 housing bellows convex section [0204] 83 housing bellows concave section [0205] 84 coolant feed [0206] 85 coolant discharge [0207] 86 temperature sensor connection cable [0208] 87 strain gauge [0209] D diameter [0210] K tilt axis [0211] R discharge direction