SYSTEM AND METHOD FOR ENGINE CONTROL WITH PRESSURE REACTIVE DEVICE TO CONTROL COMBUSTION TIMING
20210025322 ยท 2021-01-28
Assignee
Inventors
- Nicholas Killingsworth (Pleasanton, CA, US)
- Daniel L. Flowers (San Leandro, CA, US)
- Russell A. Whitesides (Castro Valley, CA, US)
Cpc classification
F02D37/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/3035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/3041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2013/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02P5/15
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D15/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02P5/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B75/044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02B75/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F3/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present disclosure relates to a system for controlling ignition of an intake charge directed into an internal combustion engine. The system may have a movable component operably associated with at least one of a piston of the engine or a combustion chamber of the engine. The movable component may be tuned to deflect in response to a predetermined pressure being reached in a cylinder in which the piston is housed. The movable component operates to deflect in response to the predetermined pressure being reached in the cylinder as the piston travels toward top dead center during its compression stroke, to change a compression ratio of the engine.
Claims
1. A system for controlling ignition of an air/fuel mixture intake charge directed into an internal combustion engine, the system comprising: a piston; a movable component operably associated with the piston of the engine; the movable component being tuned to move in response to a predetermined pressure being reached in the combustion chamber during movement of the piston within a cylinder of the engine, as the piston travels toward top dead center during its compression stroke, to change a compression ratio of the engine; and a dashpot operably associated with the piston for providing a biasing force which is applied to the movable component.
2. The system of claim 1, wherein the piston has a first skirt portion adapted to be coupled to a connecting rod of the engine, and wherein the movable component comprises: a second skirt portion coupled to the first skirt portion and movable independently of the first portion; and the second skirt portion including a crown.
3. The system of claim 2, wherein the dashpot is interposed between the first and second skirt portions to provide a biasing force against which the movable component acts, the biasing force being overcome when the predetermined pressure is reached in the combustion chamber, thus enabling the second skirt portion to move toward the first skirt portion during a compression stroke of the piston.
4. The system of claim 2, wherein the second skirt portion is telescopically coupled to the first skirt portion.
5. The system of claim 1, further comprising a Belleville washer operably associated with the piston for providing an additional biasing force which acts on the movable component.
6. The system of claim 3, further comprising a spring operably associated with the piston for providing an additional biasing force which acts on the movable component.
7. (canceled)
8. The system of claim 1, wherein the dashpot is electrically responsive to an electrical signal from a remotely located component.
9-12. (canceled)
13. The system of claim 1, further comprising a cylinder head assembly, and wherein the movable component comprises a secondary piston, the secondary piston being at least partially housed within the cylinder head assembly.
14. The system of claim 13, further comprising a biasing component disposed between the secondary piston and the piston, for assisting in controlling the compression ratio.
15-16. (canceled)
17. A system for controlling ignition of an intake charge directed into an internal combustion engine having a piston moving axially within a cylinder, a portion of the cylinder and a portion of a cylinder head forming a combustion chamber, and the piston moving towards and away from the cylinder head, the system comprising: a movable component movable within at least one of the cylinder and within a portion of the cylinder head, independently of the piston; a biasing component disposed in contact with the movable component to exert a biasing force on the movable component; and the biasing force helping to control axial movement of the movable component in response to a predetermined pressure being reached in the combustion chamber during a compression stroke of the piston, to change a compression ratio of the engine.
18. The system of claim 17, wherein the biasing component comprises at least one of a spring or a dashpot.
19. The system of claim 18, wherein the biasing component forms a dashpot, and the dashpot receives control signals from a remote component.
20. The system of claim 17, wherein the movable component forms a portion of the cylinder head and is disposed in at least one of the cylinder head or the cylinder wall.
21. The system of claim 17, wherein the movable component forms a portion of the cylinder.
22. A method for controlling ignition of an air/fuel mixture of an internal combustion engine, comprising: configuring at least one of a combustion chamber or a cylinder of an engine with a movable component which is movable in response to a predetermined pressure being reached in the cylinder in which the piston is housed and moving axially in a reciprocating manner; causing the movable component to move in response to the predetermined pressure being reached in the cylinder as the piston travels toward top dead center during a compression stroke, to influence a compression developed within the combustion chamber, and thus a temperature of the air fuel mixture, to control ignition of the air/fuel mixture.
23. The method of claim 22, further comprising using the movable component to control a timing of combustion of the air/fuel mixture during the compression stroke.
24. (canceled)
Description
DRAWINGS
[0017] The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present disclosure. Corresponding reference numerals indicate corresponding parts throughout the several views of the drawings, in which:
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
DETAILED DESCRIPTION
[0025] Example embodiments will now be described more fully with reference to the accompanying drawings.
[0026] The present disclosure is related to various embodiments of a movable or deflecting surface of a component of a spark ignited (SI) internal combustion engine which is used to alter a temperature of an in-cylinder air/fuel mixture within a combustion chamber of the engine during the combustion stroke of a piston. Thus, even though the peak pressure within the cylinder is essentially fixed, the temperature of the in-cylinder gas can be adjusted simply based on controlling pressure at the beginning of the compression stroke.
[0027] Referring to
[0028] In
[0029] Each of the foregoing implementations of a spring enable the crown 26 of the piston 12 to move independently relative to the first skirt portion 20 in response to the pressure experienced within a cylinder 32 of the engine 10, which in turn enables the pressure experienced by the air fuel mixture, and thus its temperature, to be controlled during the compression stroke. This enables the combustion timing of the engine 10 to be varied as needed to optimize efficiency and/or power produced by the engine. More particularly, the deflectable crown 26 enables the temperature of the air/fuel mixture to be controlled during the compression stroke of the piston 12, by controlling the compression ratio, which in turn allows the timing of combustion of the air/fuel mixture to be carefully controlled.
[0030] During operation of the engine 10, a quantity of ambient air 34 is ingested into an intake manifold 36 of the engine, possibly along with a quantity of fuel. The fuel could be direct injected as well. The intake manifold 36 may include a throttle 38 for controlling the quantity of fuel that is admitted into the intake manifold. The throttle 38 may be controlled by an engine control unit (ECU) 40 which receives a signal from an operator input 42 (i.e., gas pedal), or the throttle may receive the operator input signal directly from the input component 42. A combustible gas (i.e., air/fuel mixture) 44 is then formed by the mixture of a quantity of air and fuel which is charged into a cylinder head 46. The cylinder head 46 communicates with the cylinder 32 and helps to form a combustion chamber area 48, where the gas 44 is combusted via a spark produced by a spark plug 46a as the piston 12 approaches top dead center (TDC) during its combustion stroke. It will be appreciated that TDC defines the upper limit of the piston 12 travel and bottom dead center (BDC) defines the bottom limit of the piston travel. Exhaust gas 50 produced from the combustion process may be exhausted through an exhaust manifold 52 to the ambient environment or through other components (e.g., catalytic converter, muffler, etc.) before being released into the atmosphere.
[0031] As the piston 12 approaches TDC during the combustion stroke, the second skirt portion 26 may be deflected downwardly in the illustration of
[0032] If the spring 28 or dashpot 30 forms an actively controllable damper (e.g., hydraulic or pneumatic piston-like component), it may be directly controllable by, or may provide a feedback signal to, the ECU 40, as indicated by dashed line 40a.
[0033]
[0034] The movable element 100 may be associated with a biasing subassembly 106 that includes the movable element 100 as well as one or more biasing elements 108 and/or 110 which provide a predetermined biasing force against which the movable element 100 works during the compression stroke of a piston 112. The biasing element 108 is shown as a coil spring in this example, while the biasing element 110 is shown as a pneumatic or hydraulic spring. All of the biasing options mentioned in connection with the components 28 and 30 are useable in the biasing subassembly 106 shown in
[0035] The biasing subassembly 106 may be integrated into the cylinder head 104. Optionally, the biasing subassembly may be integrated into a wall portion of the cylinder 102, as shown by dashed lines 124. Dashed line 126 shows how the movable element 100 may deflect away from a crown portion 112a of the piston during the compression stroke to reduce the compression ratio at TDC. The biasing subassembly 106 can therefore be used in the same manner explained above for the engine 10 to help control precisely when combustion occurs by controlling the pressure of the air/fuel mixture, and thus the temperature of the air/fuel mixture, during the compression stroke.
[0036] The movable surface (e.g., piston crown 26 or biasing elements 108/110) in the various embodiments discussed herein can be designed to deflect at a fixed pressure. When the intake pressure is high, such as when the throttle 38 is opened a large amount, or even wide open, the movable surface can be designed to deflect significantly during the compression stroke, resulting in a lower compression ratio. The intake air temperature is essentially fixed based on the ambient environment; therefore, the temperature of the air/fuel mixture 44 when the piston 12 is at TDC within the cylinder 32 decreases with a lower compression ratio. When the intake pressure is low, such as when the throttle 38 is open only a small amount, the movable surface 26 or 108/110 will deflect minimally as the piston 12 reaches TDC during its compression stroke, resulting in a higher compression ratio. The higher compression ratio yields a higher temperature at TDC for the air/fuel mixture 44 being combusted. Therefore, by controlling the throttle 38 in the intake manifold 36, the temperature of the air/fuel mixture 44 within the combustion chamber area 48 of the cylinder 32 can be quickly adjusted based on the effective compression ratio.
[0037] Alternatively, rather than using a throttle to control the intake pressure, the intake pressure may be adjusted using well known late and early intake valve closing strategies (e.g., variable valve timing), or a throttle positioned in an exhaust manifold could be used to retain residual exhaust gas. For turbocharged and supercharged engines, the compression ratio may be automatically adjusted based on the amount of boost being used, thus reducing the occurrence of knock and abnormal combustion.
[0038] This systems and methods disclosed herein for controlling the compression ratio and the in-cylinder temperature have significant implications for engines utilizing Low Temperature Combustion (LTC), as they can be readily implemented to control engine emissions and efficiency. The systems and methods of the present disclosure may also be used to enable multi-mode operation. For example, LTC modes may be implemented which require higher compression ratios, and which are used for low loads when the engine is throttled and/or with low boost pressures, while standard combustion modes may be used at higher loads where a lower compression ratio is desirable. The teachings of the present disclosure are also expected to aid significantly in starting the engine when the engine is cold.
[0039] The systems and methods of the present disclosure may also help to compensate for the effect of altitude on engines. It is well known that as an engine is operated at increasing altitude, atmospheric pressure decreases. The various embodiments of the present disclosure may be used to increase the compression ratio, and therefore the temperature of the air/fuel mixture, at TDC. This action compensates for the standard decrease in ambient temperature which typically accompanies an increase in altitude. The various embodiments of the present disclosure may thus increase the engine's efficiency by compensating for a decrease in trapped mass.
[0040] The various embodiments of the present disclosure may also improve part load efficiency since they operate to increase the compression ratio at lower loads when the intake charge is throttled. At higher loads, when abnormal combustion is more likely to occur, the pressure will be limited due to the movable crown 26 or movable component 108/110. Thus, the engine 10 can be built to withstand lower peak pressures, which can reduce the cost of the engine.
[0041] Still another benefit is that the movable crown 26 or movable component 108/110 may be used to help estimate the in-cylinder pressure through measurement of its displacement, or optionally through the use of a strain gauge. For example, the measured displacement of the piston crown 26 relative to the first skirt portion 20 may be used in a feedback control system to better control the efficiency of the engine (e.g., to further control the throttle 38 of the engine 10 or possibly even the valve timing, as indicated by dashed line 40a in
[0042] And while the foregoing discussion has been centered around a spark ignited engine, it will be appreciated that the teachings of the present disclosure are not limited to use with only spark ignited engines, but may be applied to compression ignition engines, such as diesel engines, just as well.
[0043] The following is a partial list of ways additional ways in which a surface within the engine cylinder may be made to deflect under pressure and allow control of the in-cylinder temperature:
[0044] connecting rod that deflects axially under compression;
[0045] crankshaft that torsionally deflects;
[0046] movable smaller secondary piston within a main piston that deflects under pressure;
[0047] opposed cylinders each having a piston, where at least one of the pistons, or even both of the pistons in both cylinders, may deflect under a predetermined pressure;
[0048] a piston located within the cylinder head that can deflect under pressure;
[0049] a piston wrist pin, wrist pin bushing or wrist pin bearing that has compliance sufficient to produce a tangible, predetermined drop in the compression ratio in response to a predetermined pressure;
[0050] a fuel injector, a spark plug, or a glow plug that can physically move based on in-cylinder pressure to increase the cylinder volume, and thus decrease the compression ratio;
[0051] intake or exhaust valves that can physically move, based on in-cylinder pressure, to increase the cylinder volume, and thus reduce the compression ratio; and
[0052] an engineered surface in the piston crown or in the combustion chamber of the cylinder head that elastically deforms in response to a predetermined pressure.
[0053]
[0054]
[0055]
[0056] The indicated thermal efficiency for these cases is shown in
[0057] Referring to
[0058] Within the interior area of the head assembly 502 is a biasing component 524, for example a coil spring, leaf spring, an electrically controllable dashpot, or any other suitable form of biasing implement. In this regard the biasing component 524 may have a fixed spring rate, or if it is an electrically controllable component like a dashpot, it may have an electrically adjustable spring rate set via an electrical signal from a processor or controller which sends electrical control signals to the biasing component. The biasing component 524 is positioned with one end against an upper surface 504a of the secondary piston 504 and the other end against an interior surface 502a of the cylinder head assembly. The biasing component 524 provides a predetermined biasing force (adjustable in real time if an electronically controllable dashpot is used), which acts to modify the volume of the combustion chamber 516c within the cylinder 516, and thus the compression ratio when the piston is at TDC of its stroke.
[0059] Referring to
[0060] A piston 614 is positioned for reciprocating motion within the slidable inner liner 604. The piston 614 is coupled to a connecting rod 616 which is in turn connected to a crankshaft 618 that rotates within a crankcase 620. Rotational movement of the crankshaft 618 drives the piston 614 in a reciprocating manner. A combustion chamber volume 622 is formed above a head portion 614a of the piston 604 and the inner surface 604a of the slidable inner liner 604. An air/fuel intake port 610a and an exhaust port 610b may be formed at appropriate locations on the cylinder wall 610.
[0061] Positioned within an inner area 602a of the cylinder head assembly 602 is a biasing component 624. The biasing component 624 may be a coil spring, a leaf spring, an electronically controllable element such as an electronically controllable dashpot, or any other biasing implement. The biasing component 624 is positioned between an inner wall surface 606b of the cylinder head component 606 and an upper wall portion 604b of the slidable inner liner 604. The biasing component 624 is thus able to exert a counteracting force on the air/fuel mixture within the combustion chamber 622 as the piston 614 moves toward TDC during its compression stroke, and thus to control the compression ratio when the piston is at TDC. Again, if the biasing component 624 is an electrically controllable component, the then the compression ratio may be adjusted in real time through suitable control signals from a controller associated with the vehicle's engine. Dashed line 625 indicates one suitable location for a spark plug. With the system 600 of
[0062] It will be appreciated then that a key feature of the various embodiments disclosed herein is that a form of elastic subassembly is included which allows the non-elastic compression ratio to be varied in a highly controlled manner.
[0063] The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.
[0064] Example embodiments are provided so that this disclosure will be thorough, and will fully convey the scope to those who are skilled in the art. Numerous specific details are set forth such as examples of specific components, devices, and methods, to provide a thorough understanding of embodiments of the present disclosure. It will be apparent to those skilled in the art that specific details need not be employed, that example embodiments may be embodied in many different forms and that neither should be construed to limit the scope of the disclosure. In some example embodiments, well-known processes, well-known device structures, and well-known technologies are not described in detail.
[0065] The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting. As used herein, the singular forms a, an, and the may be intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms comprises, comprising, including, and having, are inclusive and therefore specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. It is also to be understood that additional or alternative steps may be employed.
[0066] When an element or layer is referred to as being on, engaged to, connected to, or coupled to another element or layer, it may be directly on, engaged, connected or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being directly on, directly engaged to, directly connected to, or directly coupled to another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., between versus directly between, adjacent versus directly adjacent, etc.). As used herein, the term and/or includes any and all combinations of one or more of the associated listed items.
[0067] Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as first, second, and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments.
[0068] Spatially relative terms, such as inner, outer, beneath, below, lower, above, upper, and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Spatially relative terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as below or beneath other elements or features would then be oriented above the other elements or features. Thus, the example term below can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.