Work Vehicle
20210022296 ยท 2021-01-28
Assignee
Inventors
Cpc classification
A01F15/0825
HUMAN NECESSITIES
A01B67/00
HUMAN NECESSITIES
A01B61/00
HUMAN NECESSITIES
A01B69/001
HUMAN NECESSITIES
International classification
A01F15/07
HUMAN NECESSITIES
A01B61/00
HUMAN NECESSITIES
Abstract
Provided is a work vehicle capable of efficiently performing grass collecting work by decelerating a traveling machine body in a case where the size of a bale is large and a case where the pickup load of straw grass is large. The work vehicle includes a traveling machine body 1, a roll baler unit 2, a bale detection unit 31 configured to detect a size of the bale formed by the roll baler unit 2, a load detection unit 32 configured to detect a pickup load of straw grass in the roll baler unit 2, and a traveling control unit 17A capable of decelerating the traveling machine body 1 when a size of the bale is equal to or larger than a setting value B1 and when a pickup load is equal to or larger than a setting value L. A deceleration D2 is larger than a deceleration D1.
Claims
1. A work vehicle comprising: a traveling machine body capable of traveling by drive; a roll baler unit configured to pick up straw grass and form a roll-shaped bale as the traveling machine body travels; a bale detection unit configured to detect a size of the bale formed by the roll baler unit; a load detection unit configured to detect a pickup load of straw grass in the roll baler unit; and a traveling control unit capable of executing, as a deceleration control of the traveling machine body, a deceleration-on-completion control to decelerate the traveling machine body when the size of the bale detected by the bale detection unit is equal to or larger than a setting value, and a load deceleration control to decelerate the traveling machine body when the pickup load detected by the load detection unit is equal to or larger than a setting value, wherein a deceleration in the load deceleration control is set to be larger than the deceleration in the deceleration-on-completion control.
2. The work vehicle according to claim 1, comprising: an operation unit of a manually operated type; and a notification unit configured to give notification when the deceleration control is executed, wherein the traveling control unit stops traveling of the traveling machine body only when detecting that an operation for stopping traveling has been performed on the operation unit during execution of the deceleration control.
3. The work vehicle according to claim 2, wherein the traveling control unit starts the traveling of the traveling machine body only when detecting that an operation for starting traveling has been performed on the operation unit during stop of the traveling of the traveling machine body.
4. The work vehicle according to claim 1, comprising an operation unit of a manually operated type, wherein the traveling control unit temporarily cancels the deceleration-on-completion control when detecting that a pickup interruption operation for interrupting pickup of the straw grass has been performed on the operation unit during execution of the deceleration-on-completion control, and then restarts the deceleration-on-completion control when detecting that a pickup start operation for starting the pickup of the straw grass has been performed on the operation unit.
5. The work vehicle according to claim 2, comprising, as the operation unit, a forward/reverse traveling switching operation unit capable of alternatively switching a traveling type of the traveling machine body among forward traveling, stopped traveling, and reverse traveling, wherein the traveling control unit cancels the deceleration-on-completion control when detecting that the operation for stopping traveling has been performed on the forward/reverse traveling switching operation unit during execution of the deceleration-on-completion control.
6. The work vehicle according to claim 1, comprising a deceleration amount adjustment operation unit capable of adjusting a deceleration amount as the deceleration in the deceleration control.
7. The work vehicle according to claim 1, comprising a deceleration rate adjustment operation unit capable of adjusting a deceleration rate as the deceleration in the deceleration control.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
[0046] An embodiment of a work vehicle according to the present invention will be described with reference to the drawings.
[0047] As illustrated in
[0048] The tractor 1 includes a vehicle body section 6 on the rear side, on which the roll baler 2 as a working machine can be mounted. The front portion of the vehicle body section 6 is supported by a pair of right and left front wheels 7, and the rear portion of the vehicle body section 6 is supported by a pair of right and left rear wheels 8. A bonnet 9 is disposed in the front portion of the vehicle body section 6, and an engine 10 (diesel engine) as a drive source is housed in the bonnet 9.
[0049] The rear portion of the vehicle body section 6 includes a coupling mechanism including a pair of right and left lower links and upper links, and the roll baler 2 is attached to the coupling mechanism. The rear portion of the vehicle body section 6 includes a lifting device including a hydraulic device, such as a lifting cylinder, and the lifting device can be used to lift up and down the coupling mechanism to lift up and down the roll baler 2. In addition, the rear portion of the vehicle body section 6 includes a power take-off (PTO) shaft. The driving force of the engine 10 can be transmitted to the roll baler 2 via the PTO shaft. The roll baler 2 receives the driving force from the PTO shaft of the tractor 1 and collects straw grass to form a bale.
[0050] A cabin 12 on which an operator rides is included behind the bonnet 9, and a steering section that includes a steering handle 13 and a driver's seat 14 for the operator to steer, and the like is included in the cabin 12.
[0051]
[0052] The operation unit 15 and the display unit 16 are disposed in the steering section in the cabin 12.
[0053] The brake pedal 15b, the clutch pedal 15c, and the reverse lever 15d constitute the operation unit 15 on which an operation for stopping traveling of the tractor 1 can be performed. The accelerator pedal 15a and the reverse lever 15d constitute the operation unit 15 on which an operation for starting traveling of the tractor 1 can be performed.
[0054] On the right side of the driver's seat 14, a main transmission lever 15e for increasing/decelerating the traveling speed of the tractor 1 as the operation unit 15, a monitor 16b as a display unit 16, and the like are included. The main transmission lever 15e includes a lifting switch 15f for lifting up and down the lifting device. By operating the lifting switch 15f to lift up the roll baler 2, it is possible to interrupt the pickup of straw grass by the roll baler 2, and by operating the lifting switch 15f to lift down the roll baler 2, it is possible to start the pickup of straw grass by the roll baler 2. In other words, the lifting switch 15f constitutes the operation unit 15 that can perform the pickup interruption operation for interrupting the pickup of straw grass and the pickup start operation for starting the pickup of straw grass.
[0055] Referring back to
[0056] Inside the bale forming chamber 24A, an upper side conveyor 26 and a lower side conveyor 27 are arranged so as to face each other. The upper side conveyor 26 and the lower side conveyor 27 can compress straw grass while rotating same to form a bale.
[0057] The bale formed in the bale forming chamber 24A can be discharged from the bale forming chamber 24A by opening a discharge cover (not illustrated) that covers a discharge port on the rear side of the bale forming chamber 24A.
[0058] The upper side conveyor 26 includes, for example, a pair of right and left endless chains 26d stretched over between a drive sprocket 26a located in the front side of the bale forming chamber 24A and an idle sprocket 26b located in the rear side of the bale forming chamber 24A, and a number of bale forming pipes (not illustrated) stretched horizontally therebetween.
[0059] The lower side conveyor 27 includes, for example, a pair of right and left endless chains 27d stretched over between a drive sprocket 27a located in the rear side of the bale forming chamber 24A and an idle sprocket 27b located in the pickup unit 25 in the front side of the bale forming chamber 24A, and a number of bale forming pipes (not illustrated) stretched horizontally therebetween.
[0060] On the idle sprocket 27b located in the pickup unit 25, a pick-up blade 28 including many blade parts over substantially the entire width of the pickup unit 25 is fixed so as to rotate in synchronization. In other words, the pick-up blade 28 rotates in synchronization with the rotation of the idle sprocket 27b accompanying the rotational drive of the drive sprocket 27a, and picks up straw grass in a field, and takes up same into the bale forming chamber 24A.
[0061] As illustrated in
[0062] As illustrated in
[0063] The bale-side swing member 31a is disposed on both the right and left sides of the upper side conveyor 26, and is configured to swing along with the upper side conveyor 26 in the up and down direction, following the profile position of the bale. In the bale-side swing member 31a, the base end side which is a fixed end side is rotatably supported in the front side of the bale forming chamber 24A about a horizontal axis, and the tip side which is a free end side is disposed in the rear side of the bale forming chamber 24A in the state of freely supporting the idle sprocket 26b of the upper side conveyor 26. The bale-side swing member 31a is swingably biased downward by a biasing means such as a coil spring.
[0064] In addition to the above, various configurations capable of detecting the size of a bale forming the bale forming chamber 24A can be appropriately employed for the bale detection unit 31.
[0065] As illustrated in
[0066] In the load-side swing member 32a, the base end side which is a fixed end side is rotatably supported by the pickup unit 25 about a horizontal axis in a posture in which the tip side that is a free end side extends rearward. The load-side swing member 32a is swingably biased downward by a biasing means such as a coil spring.
[0067] In addition to the above, various configurations capable of detecting a pickup load of straw grass can be appropriately employed for this load detection unit 32.
[0068] Moreover, in this work vehicle, as illustrated in
[0069] The traveling control unit 17A of the tractor 1 is configured to stop the traveling of the tractor 1 only when detecting that an operation for stopping traveling has been performed on the operation unit 15, and start the traveling of the tractor 1 only when detecting that an operation for starting traveling has been performed on the operation unit 15 in both cases where the deceleration-on-completion control is being executed or where the load deceleration control is being executed.
[0070] Therefore, the tractor 1 can be stopped only when the operator indicates the intention to stop the tractor 1 by performing the operation for stopping traveling on the operation unit 15 during the execution of the deceleration-on-completion control or the load deceleration control, and it is possible to prevent the tractor 1 from automatically stopping on a sloping ground or the like. In addition, the traveling of the tractor 1 can be restarted only when the operator indicates the intention to restart the tractor 1 by performing the operation for starting traveling on the operation unit 15, and it is possible to prevent a restart unexpected by the operator.
[0071] The deceleration-on-completion control and load deceleration control will be described in detail below.
[0072] First, the deceleration-on-completion control will be described.
[0073]
[0074] As illustrated in
[0075] Specifically, as illustrated in
[0076] After that, when the size of the bale detected by the bale detection unit 31 reaches a second setting value B2 which exceeds the first setting value B1 (for example, the size at the time of completion), in response to the deceleration command sent from the roll baler 2, the traveling control unit 17A of the tractor 1 decelerates the traveling speed of the tractor 1 down to a second target speed S2 which is slower than the first target speed S1 (for example, 20% of the normal traveling speed for grass collecting work) at a second deceleration for deceleration-on-completion D12 with a greater deceleration than that of the first deceleration for deceleration-on-completion D11. As the second deceleration for deceleration-on-completion D12, a second deceleration amount for deceleration-on-completion is A12 (>A11), and a second deceleration rate for deceleration-on-completion is A12/t12 (>A11/t11).
[0077] By executing such a deceleration-on-completion control, the operator can perform a grass collecting work with high accuracy until the bale forming chamber 24A completes in a state where the traveling speed is reduced. It is also possible to suppress the loss of straw grass due to continued grass collecting work in a state where the bale forming chamber 24A has reached completion.
[0078] Here, the deceleration for deceleration-on-completion D1 (the first deceleration for deceleration-on-completion D11 and the second deceleration for deceleration-on-completion D12) is set to a relatively gentle deceleration that does not shake the operator's body. Therefore, the operator can smoothly operate the tractor 1 for grass collecting work even when the deceleration-on-completion control is executed.
[0079] The monitor 16b includes a deceleration amount adjustment operation unit X1 of a manually operated type such as a dial type (see
[0080] With regard to the deceleration for deceleration-on-completion D1 (the first deceleration for deceleration-on-completion D11 and the second deceleration for deceleration-on-completion D12), for example, it is set to an initial value in advance by an experiment or the like. The deceleration for deceleration-on-completion D1 (the first deceleration for deceleration-on-completion D11 and the second deceleration for deceleration-on-completion D12) that has been set is stored in the traveling control unit 17A or the like. In addition, the deceleration for deceleration-on-completion D1 (the first deceleration for deceleration-on-completion D11 and the second deceleration for deceleration-on-completion D12) can be adjusted from the initial value by an operator's adjustment operation (change operation) on the deceleration amount adjustment operation unit X1 (see
[0081] Specifically, as illustrated in
[0082] Referring back to
[0083] Then, if the operation for stopping traveling on the operation unit 15 described above is an operation for stopping traveling from switching the reverse lever 15d to stopped traveling, the traveling control unit 17A of the tractor 1 cancels the deceleration-on-completion control (Yes in step #14, step #15).
[0084] Therefore, when the tractor 1 is restarted afterwards, the operator can cause the tractor 1 to travel at a desired traveling speed without executing the deceleration-on-completion control, and, for example, it is possible to move the tractor 1 quickly from a place where a bale cannot be discharged, such as a sloping ground, to a place where the bale can be appropriately discharged.
[0085] Meanwhile, if the operation for stopping traveling on the operation unit 15 described above is not the operation from the reverse lever 15d but from the brake pedal 15b or the clutch pedal 15c, the traveling control unit 17A of the tractor 1 does not cancel and continues the deceleration-on-completion control (No in step #14, step #12). In this case, when detecting that the operation for starting traveling has been performed on the brake pedal 15b or the clutch pedal 15c, the traveling control unit 17A of the tractor 1 starts the traveling of the tractor 1 while the deceleration-on-completion control is maintained, and thus the operator can start a grass collecting work with the speed reduced from the beginning.
[0086] Although illustration is omitted, even if the operation for stopping traveling on the operation unit 15 is not the operation for stopping traveling from the reverse lever 15d, if it is subsequently detected that a bale has been discharged from the roll baler 2, the traveling control unit 17A of the tractor 1 cancels the deceleration-on-completion control. In other words, in the present embodiment, the condition for canceling the deceleration-on-completion control is set when detection of either that the operation for stopping traveling from switching the reverse lever 15d to stop traveling has been performed or that the bale has been discharged from the roll baler 2 is established.
[0087] Here, the deceleration-on-completion control can be temporarily canceled for the purpose of moving to a work place such as a field.
[0088]
[0089] After that, when detecting that a pickup start operation for starting the pickup of straw grass has been performed on the operation unit 15 (lifting switch 15f), the traveling control unit 17A of the tractor 1 restarts the deceleration-on-completion control to decelerate the traveling speed of the tractor 1 again (Yes in step #23, step #24).
[0090] Therefore, the operator can temporarily cancel the deceleration-on-completion control at a current work place, for example, when the grass collecting work at the current work place is completed, and move the tractor 1 to the next work place at a desired traveling speed. Then, the operator can perform the grass collecting work at the next work place with the deceleration-on-completion control restarted.
[0091] Next, the load deceleration control will be further described.
[0092]
[0093] Specifically, in the load deceleration control that is executed when the pickup load detected by the load detection unit 32 reaches the setting value L, the traveling control unit 17A of the tractor 1 decelerates the traveling speed of the tractor 1 at the deceleration for load deceleration D2 greater than the deceleration for deceleration-on-completion D1 for a first setting time t21 (for example, 3 seconds), and then maintains the traveling speed after the deceleration for a second setting time t22 (for example, 10 seconds). As the deceleration for load deceleration D2, a deceleration amount for load deceleration is A2 (>A1), and a deceleration rate for load deceleration is A2/t21 (>A1/t1, A11/t11, A12/t12). Then, when the second setting time t22 elapses, the traveling control unit 17A of the tractor 1 cancels the load deceleration control and increases the traveling speed of the tractor 1 to restore the normal traveling speed for grass collecting work.
[0094] That is, in the present embodiment, the condition for canceling the load deceleration control is that a total time t2 of the first setting time t21 and the second setting time t22 elapses after the load deceleration control is executed. The condition for canceling the load deceleration may be, for example, that the pickup load detected by the load detection unit 32 is a setting value for cancelation, that is lower than the setting value L by a predetermined value.
[0095] Here, the deceleration for load deceleration D2 is larger than deceleration for deceleration-on-completion D1 (the first deceleration for deceleration-on-completion D11 and the second deceleration for deceleration-on-completion D12), and is set to a deceleration at which the amount of straw picked up into the bale forming chamber 24A can be sufficiently reduced. Therefore, by executing such a load deceleration control, it is possible to avoid in advance problems such as clogging of straw grass caused by exceeding the limit of the processing capacity of the roll baler 2.
[0096] The deceleration for load deceleration D2 is also set to an initial value in advance by, for example, an experiment or the like, and the set deceleration for load deceleration D2 is stored in the traveling control unit 17A and the like.
[0097] In addition, the deceleration for load deceleration D2 can also be adjusted from the initial value by the operator's adjustment operation (change operation) on the deceleration amount adjustment operation unit X1 (see
[0098] As illustrated in
[0099] As described above, during the execution of the load deceleration control, the traveling control unit 17A of the tractor 1 stops the traveling of the tractor 1 only when detecting that the operation for stopping traveling has been performed on the operation unit 15. However, unlike during the execution of the deceleration-on-completion control, the traveling control unit 17A of the tractor 1 is configured not to cancel the load deceleration control even if the operation for stopping traveling is the operation for stopping traveling that switches the reverse lever 15d to stop traveling. Therefore, even when the tractor 1 is restarted after the traveling is stopped, the tractor 1 can travel in a state where the load deceleration control has been executed and the traveling speed is reduced, and it is possible to avoid problems such as clogging of straw grass on the roll baler 2 after the restart.
[0100] In the present embodiment, the traveling control unit 17A of the tractor 1 is configured to execute the load deceleration control with priority over the deceleration-on-completion control. Therefore, if the load deceleration control execution condition and the deceleration-on-completion control execution condition are fulfilled at the same time, the load deceleration control is executed preferentially to avoid problems such as clogging of straw grass on the roll baler 2.
[0101] Next, the display example of the display unit 16 of the tractor 1 will be described.
[0102] As described above, the meter panel 16a and the monitor 16b are included in the cabin 12 as the display unit 16, and in this tractor 1, the condition of the roll baler 2 and the execution status of the deceleration-on-completion control and the load deceleration control can be displayed on the display unit 16 as information related to grass collecting work.
[0103] Hereinafter, the display example of the display unit 16 will be described focusing on the content related to grass collecting work. The display control of the display unit 16 is executed by the control unit 17 and the like.
When Executing Deceleration-on-Completion Control
[0104]
[0105]
[0106] When the deceleration-on-completion control is executed, as illustrated in
When Discharging Bale
[0107]
[0108] Here, when the operator selects the lower display area 42B by operating the operation unit of the monitor 16b, or the like, the screen transitions to a detail screen G2 illustrated in
[0109] When the load deceleration control is executed, as is the case with the deceleration-on-completion control, as illustrated in
When Roll Baler Breaks Down
[0110] When a failure such as a breakdown occurs in the roll baler 2, as illustrated in
[0111] At the time of grass collecting work, by operating the operation unit of the monitor 16b, or the like, if a transition to the icon Ic (see
[0112] In the lower display area 42F of this information screen G3, various character indications that are displayed when the abovementioned deceleration-on-completion control is executed, when the baler is discharging, when the load deceleration control is executed, or when the roll baler 2 breaks down may be displayed.
[0113] [Other Embodiments]
[0114] (1) In the above-described embodiment, a case has been illustrated as an example, in which the traveling control unit 17A of the tractor 1 is configured to execute the deceleration control in response to the deceleration command based on the detection results of the bale detection unit 31 and the load detection unit 32 sent from the roll baler 2. However, the traveling control unit 17A of the tractor 1 may be configured to determine the necessity of deceleration control by itself on the basis of the detection results of the bale detection unit 31 and the load detection unit 32 sent from the roll baler 2, and execute a deceleration control determined to be necessary.
[0115] (2) In the above-described embodiment, a case has been illustrated as an example, in which the traveling control unit 17A of the tractor 1 is configured to decelerate the traveling speed of the tractor 1 down to the target speed at the deceleration for deceleration-on-completion D1 in the deceleration-on-completion control. However, the traveling control unit 17A of the tractor 1 may be configured to decelerate the traveling speed of the tractor 1 at the deceleration for deceleration-on-completion D1 for a setting time and maintain the traveling speed after the deceleration.
[0116] (3) In the above-mentioned embodiment, as the work vehicle that performs a grass collecting work, a type in which the traveling machine body is configured with the tractor 1 that is a separate body from the roll baler unit has been illustrated as an example. However, as a matter of course, a type in which the traveling machine body is configured integrally with the roll baler unit may be employed.
[0117] (4) In the above-described embodiment, a case where the operation unit 15 of a manually operated type is included in the traveling machine body (tractor 1) has been illustrated as an example. However, in addition to this, the operation unit 15 may be included in the roll baler unit (roll baler 2).
[0118] (5) In the above-described embodiment, a case has been illustrated as an example, in which the second deceleration for deceleration-on-completion D12 is set to be larger than the first deceleration for deceleration-on-completion D11 in the deceleration-on-completion control. However, the second deceleration for deceleration-on-completion D12 may be set to be the same as or smaller than the first deceleration for deceleration-on-completion D11.
[0119] (6) In the above-described embodiment, a case where both the deceleration amount and the deceleration rate are controlled as the deceleration (D1, D2) in the deceleration-on-completion control and the load deceleration control has been described as an example. However, only one of the deceleration amount and the deceleration rate may be controlled as the deceleration (D1, D2).
INDUSTRIAL APPLICABILITY
[0120] The present invention can be applied to various work vehicles that perform a grass collecting work in which straw grass such as forage grass and straw scattered in a field is collected to form a roll-shaped bale.
DESCRIPTION OF REFERENCE NUMERALS
[0121] 1 tractor
[0122] 2 roll baler (roll baler unit)
[0123] 15 operation unit
[0124] 17 traveling control unit
[0125] 31 bale detection unit
[0126] 32 load detection unit
[0127] B1 first setting value (setting value of the size of a bale)
[0128] D1 deceleration for deceleration-on-completion
[0129] D2 deceleration for load deceleration
[0130] L setting value (setting value of a pickup load)