BEVERAGE CAP FOR COLLAPSIBLE BOTTLES
20210024256 ยท 2021-01-28
Inventors
Cpc classification
B65D41/0435
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A bottle cap comprised of an upper cap body, a valve and a threaded insert wherein the threaded insert is configured to be secured to the opening of a bottle. Liquid is discharged through the cap during the collapse of the bottle. Bottle un-collapsing creates negative pressure, which closes the valve and creates a temporary air seal, preventing further air entry into the bottle. The valve further prevents loss of carbonation in the bottle.
Claims
1. A beverage capping closure apparatus, comprising: a valve comprising an outer ring, a flap, and a hinge connecting the outer ring to the flap; an upper cap body comprising a port for fluid transmission, a wall surrounding the port, exterior threading on the wall, an elbow connecting the wall to a downwardly extending body shroud, and at least one lip catch formed on an interior wall of the body shroud; and a threaded insert comprising an upper rim formed above an insert wall, at least one tapered lip formed on an exterior surface of the insert wall, and interior threading on an interior surface of the insert wall, wherein a container side of the outer ring of the valve rests on an upper surface of the upper rim, and an exit side of the outer ring of the valve is contacted by an interior side of the elbow of the upper cap body when the upper cap body is engaged to the threaded insert, thereby securing the valve between the upper cap body and the threaded insert, and wherein a container side of the flap contacts the upper surface of the upper rim when the valve is in a sealing position.
2. The beverage cap of claim 1, wherein the exterior threading on the upper cap body is configured to mate with interior threading of a bottle cap.
3. The beverage cap of claim 1, wherein the interior threading on the threaded insert is configured to mate with a bottle.
4. The beverage cap of claim 1, wherein the body shroud further comprises a textured outer surface.
5. The beverage cap of claim 1, wherein the valve is a check valve.
6. The beverage cap of claim 1, wherein the valve is formed from silicone.
7. The beverage cap of claim 1, wherein a length of the hinge of the valve is nominally the diameter of the flap.
8. The beverage cap of claim 1, wherein the threaded insert further comprises a twist stop formed on the exterior surface of the wall of the threaded insert.
9. The beverage cap of claim 1, wherein the upper rim of the threaded insert is tapered radially inward.
10. The beverage cap of claim 1, wherein the threaded insert further comprises a friction rim extending vertically downward from a lower surface of the upper rim wherein the friction rim is configured to seal against a bottle.
11. A beverage cap comprising: a cap cylinder body comprising an upper dispensing end with outer threads, an attachment means for mating with threads of a beverage container, and a lower end with a tapered lower portion forming a seat in an interior of the cap cylinder body; and a check valve configured in the cap cylinder body, the check valve comprising a stopper configured to occupy the seat in the interior of the cap cylinder body to prevent loss of gas pressurization out of the beverage cap.
12. The beverage cap of claim 11, wherein the upper dispensing end with outer threads on the cap cylinder body is configured to mate with a bottle cap.
13. The beverage cap of claim 11, wherein the attachment means for mating with the threads of the beverage container comprises: an interior threaded aspect comprising grooves for mating with threads of the beverage container.
14. The beverage cap of claim 12, wherein the stopper further comprises: a plunger body; a stop connected to a lower end of the plunger body; and an anti-splash top connected to a top of the plunger body.
15. The beverage cap of claim 14, wherein the lower end of the stop is wider than a lower opening of the cap cylinder body.
16. The beverage cap of claim 14, wherein the anti-splash top further comprises: at least one support tab configured to center the stopper in the cap cylinder body.
17. A cap system comprising: a valve comprising an outer ring, a flap, and a hinge connecting the outer ring to the flap; an upper cap body comprising an internal port for fluid transmission, a wall surrounding the internal port, exterior threading on the wall, the exterior threading being configured to mate with a bottle cap, an elbow connecting the wall to a body shroud, and at least one lip catch formed on an interior wall of the body shroud; and a threaded insert comprising an upper rim formed above an insert wall, at least one tapered lip formed on an exterior surface of the insert wall, and interior threading on an interior surface of the insert wall the interior threading being configured to mate with a bottle, wherein a container side of the outer ring of the valve rests on an upper surface of the upper rim, and an exit side of the outer ring of the valve is contacted by an interior side of the elbow of the upper cap body when the upper cap body is engaged to the threaded insert, thereby securing the valve between the upper cap body and the threaded insert.
18. The cap system of claim 17, wherein the body shroud further comprises a textured outer surface.
19. The cap system of claim 17, wherein the valve is formed from silicone.
20. The cap system of claim 17, wherein the threaded insert further comprises a friction rim extending vertically downward from a container side of the upper rim wherein the friction rim is configured to seal against a bottle.
Description
FIGURES
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032] The components of the present device illustrated in the foregoing figures are listed in Table 1 below.
TABLE-US-00001 TABLE 1 Component Reference Number closure apparatus 10 cap cylinder body 20 grooves 21 cylinder body upper end 22 cylinder body lower end 23 cylinder body interior 24 lower cylinder wall 25 inner threaded wall 26 outer threads 27 upper opening 28 lower opening 29 stopper 30 plunger body 31 lower end 32 anti-splash top 33 support tabs 34 upper end 36 lower stop 35 lower tab 37 plunger body upper chamber 38 plunger body lower chamber 39 interior cylinder walls 40 interior cylinder wall upper portion 42 interior cylinder wall lower portion 44 O-ring 60 capping closure apparatus 100 upper cap body 110 port 111 opening 112 upper dispensing end 113 textured outer surface 114 body shroud 115 dimples 116 outer ring 117 flap 118 hinge 119 valve 120 upper surface 121 tapered lip 122 exterior surface 123 interior threading 124 lip catch 125 interior wall (body shroud) 126 friction rim 127 interior surface (threaded insert) 128 twist stop 129 threaded insert 130 exterior threading 131 central opening 132 taper 133 lower surface 134 bottom rim 135 lower opening 136 bottom edge 137 top edge 138 wall 139 upper rim 140 elbow 141 insert wall 142 container side (outer ring) 143 exit side (outer ring) 144 interior side (elbow) 145 container side (flap) 146 bottle 147 bottle cap 148
DESCRIPTION
Definitions
[0033] Below, downward, downwardly, lower, and under generally refer to a direction or location which is toward a bottle to which the present device is attached and away from the port through which liquids exit the present device. When the present device is attached to a typical 2-liter plastic beverage container whose opening extends vertically upwardly, these terms mean in the direction of or toward the ground or other support surface on which the bottle is placed. Above, upward, upwardly, upper, and over mean in the opposite direction, usually away from the ground or other support surface on which a bottle is placed.
[0034] Elbow refers to a joint or connector between two components of the present device, in particular one which includes a portion which bends such that a first portion of the elbow extends at an angle to a second portion of the elbow.
[0035] Flap refers to a portion of the valve component of the present device which is hingedly connected to the remainder of the valve and acts to open and close the valve. Preferably the flap is piece of material which is integrally formed with the hinge and with at least some other portion of the valve, in which case at least the flap and hinge are formed from an elastic, reversibly deformable material.
[0036] Port refers to a component of the present device which allows a flow of fluid through the device.
[0037] Shroud refers to a component of the present device or portion thereof which covers or surrounds another component, either partially or completely.
[0038] Threading refers to one or more threads and/or grooves configured to engage threads and grooves of a corresponding structure. Threading therefore describes the typical thread and groove system used to screw a beverage cap onto a container in order to secure the cap to the container.
[0039] A valve is a device that regulates the flow of a fluid by opening and closing a passageway through which the fluid is conducted.
[0040] Terms of relative position such as upper, lower, top, bottom, front, rear, right, left, inner, outer, and similar terms are used to designate areas and positions of portions or components of the present device with respect to other portions of components of the present device, but it is to be understood that these terms are relative and are not absolute terms.
[0041] The term comprise and variations of the term, such as comprising and comprises, are not intended to exclude other additives, components, integers or steps. The terms a, an, and the and similar referents used herein are to be construed to cover both the singular and the plural unless their usage in context indicates otherwise.
[0042] Recitation of value ranges herein is merely intended to serve as a shorthand method for referring individually to each separate value falling within the range. Unless otherwise indicated herein, each individual value is incorporated into the specification as if it were individually recited herein. All references cited herein are incorporated by reference in their entirety.
Stopper-Based Valve Closure
[0043] Referring to
[0044]
[0045] In a preferred embodiment, illustrated in
[0046] Both lower stop 35 and upper plastic anti-splash top 33 can be attached to the plunger body 31 through an interior compartment or compartments of the plunger body 31, i.e. plunger body upper chamber 38 and plunger body lower chamber 39 in
[0047] The exterior of plunger body 31 is preferably cylindrical at its upper end, with a straight wall, and tapered in the lower half. The interior of plunger body 31 preferably contains a plunger body upper chamber 38 and plunger body lower chamber 39 for attachment of lower stop 35 and upper anti-splash top 33. The upper and lower cavities preferably have sufficient silicone material between each cavity to prevent air or fluid from traveling through the center of plunger body 31.
[0048]
Flap-Based Valve Closure
[0049] Referring to
[0050] Upper cap body 110 includes an internal port 111 that serves as a conduit for liquid and gas flow out of capping closure apparatus 100. The internal port 111 comprises and/or is surrounded by a wall 139 with exterior threading 131 for mating with threads of the original cap of the beverage container to which the capping closure apparatus 100 has been, or will be, engaged. Internal port 111 includes opening 112 of upper dispensing end 113 of upper cap body 110. Upper cap body 110 can preferably be cylindrical, but can also be formed in other shapes according to design considerations.
[0051] Upper cap body 110 has an elbow 141 connecting wall 139 to body shroud 115. Body shroud 115 preferably has a textured outer surface 114 in order to allow a user to more easily grip the present device when securing it to or removing it from a container. Textured outer surface 114 can comprise raised dimples 116, for example. In certain embodiments, the textured outer surface 114 can be configured to provide a non-slip grip. Interior wall 126 of body shroud 115 includes at least one lip catch 125 as further detailed in
[0052]
[0053] Variations in the flap 118 thickness and hardness affect sealing ability of valve 120. The thickness and hardness of flap 118 can be selected to ensure flap 118 is slightly concave over the upper rim 140 tapered toward central opening 132, as negative pressure is created in the bottle.
[0054] Pressure on the lower side (container side) of flap 118 creates a pressure differential which causes flap 118 to open outwardly at hinge 119. Once the positive pressure differential decreases, hinge 119 returns the flap 118 to its sealing position over central opening 132. Valve 120 provides a seal to prevent depressurization of the bottle, as gas expands out of the liquid in the bottle.
[0055] Valve 120 is positioned on upper surface 121 of threaded insert 130. Flap 118 of valve 120 can rest on upper surface 121 of threaded insert 130 when valve 120 is closed. The container side 143 of the outer ring 117 of the valve 120 rests on an upper surface 121 of the upper rim 140. The exit side 144 of the outer ring 117 of valve 120 is compressed by an interior side 145 of the elbow 141 of the upper cap body 110 when the upper cap body 110 is engaged to the threaded insert 130, thereby securing the valve 120 between the upper cap body 110 and the threaded insert 130. Container side 146 of the flap 118, is seated on the upper surface 121 of the upper rim 140 when the valve 120 is in a sealing position. The valve 120 can serve as a gasket that produces an airtight interface between the upper cap body 110 and the threaded insert 130.
[0056] Threaded insert 130 is further illustrated in
[0057] Upper surface 121 of upper rim 140 can be tapered radially inward toward central opening 132, as illustrated by taper 133. Taper 133 serves to create a slightly concave surface of flap 118, resulting in a greater area of contact between flap 118 and upper surface 121 over central opening 132 when the valve 120 is in a sealing position.
[0058] Exterior surface 123 of insert wall 142 has a series of at least one tapered lip 122. Tapered lips 122 are formed horizontally on the exterior surface 123 of the insert wall 142. The bottom edge 137 of each of the tapered lips 122 extends away from the exterior surface 123 of the insert wall 142 forming a lip. The thickness of the tapered lip 122 then tapers such that the top edge 138 of the tapered lip 122 forms a substantially smooth interface with the exterior surface 123. Twist stop 129 is also formed on the exterior surface 123 of insert wall 142 to prevent threaded insert 130 from rotating in relation to the upper cap body 110 as the capping closure apparatus 100 is installed on a bottle.
[0059] The tapered lips 122 facilitate engagement between the threaded insert 130 and the cylindrical body shroud 115 of the upper cap body 110.
[0060] Threaded insert 130 is the interface between the capping closure apparatus 100 and the beverage container. The interior surface 128 of insert wall 142 has interior threading 124 for mating with the threads of the beverage container to which the capping closure apparatus 100 has been, or will be, engaged.
[0061] Friction rim 127 extends vertically downward from the lower surface 134 of upper rim 140. The diameter of friction rim 127 is selected according to the diameter of the mouth of the bottle to which the capping closure apparatus 100 will be engaged. The diameter can be selected to match that of the inner diameter of the mouth of the beverage container, or to be slightly greater than the inner diameter of the mouth of the beverage container. The distal end of friction rim 127 acts as a lever arm as it extends away from lower surface 134 of threaded insert 130. As the threaded insert 130 is engaged to the mouth of the beverage container, the friction rim 127 slides into the mouth of the beverage container. Pressure between the friction rim 127 and the inner mouth of the beverage container improves the seal between the beverage bottle and capping closure apparatus 100. Friction rim 127 is preferably smooth to facilitate engagement with the mouth of the beverage container.
[0062] Threaded insert 130 has lower opening 136 formed by bottom rim 135 that serves as the conduit through which fluid flows from the beverage container into the capping closure apparatus 100. Valve 120 is engaged into position between the upper cap body 110 and the upper surface 121 of the threaded insert 130 upon insertion of the threaded insert 130 into the upper cap body 110 and engagement between the lip catches 125 and the tapered lips 122.
[0063]
Method of Use
[0064] The closure apparatus 10 and/or capping closure apparatus 100 (collectively the devices) allow for one-way movement of fluid through a bottle, preventing air entry into the bottle. This limits carbonation loss by limiting entropy between liquid and excess air. The devices are generally are comprised of a bottom female screw-on thread to attach to a plastic bottle top, for example. The top of the devices utilize a male thread for reattachment of the bottle's original screw-on lid. The original bottle cap can be reapplied for a secure sealing of gas and fluid within the bottle, during bottle transport or extended storage.
[0065] The devices include a one-way valve. In the closure apparatus 10 the one-way valve is comprised of a stopper 30 within the center chamber of the device 10. The stopper 30 rests within the chamber on the bottom seat and utilizes the negative pressure from un-squeezing a bottle to create a temporary seal, thus preventing air from re-entering the bottle. The inner device chamber tapers down to a seat where the stopper 30 rests. The upper diameter of the tube is large enough to allow sufficient fluid to move around the stopper, with minimal disruption to carbonated liquid, and exit the chamber at the top of the device. The seat allows for an air tight seal between the stopper and seat, at the same time allowing for free movement of the stopper out of the seat with minimal pressure from squeezing the plastic drink bottle. The inner device chamber must be of limited diameter to force the stopper to move with a reverse flow of liquid back into the bottle. This reverse flow occurs from the negative pressure when un-squeezing the bottle. Negative pressure within the plastic bottle is maintained as the collapsed plastic bottle un-collapses back toward its original shape.
[0066] Limiting air leakage back into the bottle, while allowing sufficient liquid flow, is enhanced through the specific diameter of the device's inner chamber tube, relative to stopper size and viscosity of a bottle's fluid. The optimal stopper size is relative to the diameter of the tube at top and bottom of the device within the limitations of the plastic drink bottle opening. Limiting the size of the tapered tube allows placement of the tube within a bottle neck, thus allowing for a low profile of the device above top of the bottle neck.
[0067] The top portion of the closure device 10 stopper provides a splash-guard to prevent residual fluid within the device from exiting the chamber. Excess fluid exiting the device is blocked by the sides of chamber and the upper portion of the stopper. The upper portion of the stopper also assists in regulating fluid flow out of device into a single stream of fluid.
[0068] The stopper includes a bottom tab wider than lower tube opening to limit movement of the stopper within the device and prevent the stopper from exiting the top of the device. The bottom tab of the lower stop is preferably flat, allowing for fluid to pass on both sides of the tab and is of sufficient thickness to prevent breakage and dislodging of stopper once attached in the manufacturing process.
[0069] Self-sealing of the present cap occurs upon squeezing and subsequent release of a bottle on which the present cap 10 is secured, moving the stopper to the seat of the device with an airtight seal. The negative pressure holds the stopper in place allowing the bottle to be turned on its side without spilling liquid.
[0070] In the capping closure apparatus 100 the one-way valve is comprised of a valve 120 with a flap 118. The valve 120 rests between the upper cap body 110 and the threaded insert 130 and utilizes the negative pressure from un-squeezing a bottle to create a temporary seal, thus preventing air from re-entering the bottle.
[0071] As with the closure apparatus 10, the valve 120 can be a check valve or other such valve, that allows fluid to exit when flap 118 is opened. flap 118 is generally biased to a closed position by hinge 119. Pressure on an upstream side of flap 118 creates a pressure differential which causes flap 118 to open at hinge 119. Once the positive pressure differential decreases, hinge 119 returns flap 118 to its closed position. Valve 120 provides a seal to prevent depressurization of the bottle, as gas expands out of the liquid in the bottle, and to minimize loss of gas pressurization.
[0072] During application of one of the devices onto a bottle or during drink pouring, air may enter the bottle through the device opening. Removal of excess air is achieved by placing bottle in an upright position and squeezing to remove air and bring liquid to the bottom of the device opening.
[0073] Retention of carbonation overnight, or for several days, is achieved through securing the bottle's original cap onto the top of the present device, once excess gas/air has been removed. The user may repeat this process, to pour additional glasses of carbonated liquid from the bottle for several days with minimal carbonation loss.
[0074] An additional feature of the device allows for the slight unscrewing of the device from a bottle top and release of air pressure, resulting in partial reconfiguration of the bottle. This becomes necessary when the collapsed bottle can no longer be squeezed to dispense the remaining fluid.
[0075] Although the present invention has been described in considerable detail with reference to certain preferred embodiments, other embodiments are possible. The steps disclosed for the present methods, for example, are not intended to be limiting nor are they intended to indicate that each step is necessarily essential to the method, but instead are exemplary steps only. Therefore, the scope of the appended claims should not be limited to the description of preferred embodiments contained in this disclosure.
[0076] Specific shapes, measurements, etc. are included herein as examples of specific embodiments of the present invention, and are not to be construed as being limiting. Recitation of value ranges herein is merely intended to serve as a shorthand method for referring individually to each separate value falling within the range. Unless otherwise indicated herein, each individual value is incorporated into the specification as if it were individually recited herein. All references cited herein are incorporated by reference in their entirety.