METHOD AND APPARATUS FOR RECONFIGURABLE BOAT DECK MODULES

Abstract

The present invention comprises a method, apparatus, and system for modular mounting of typical pontoon or deck boat furniture and accessories including, but not limited to, seats, loungers, helm, bars, tables, fishing pedestals, sun pads storage bins, privacy curtains, lighting fixtures, and the like. The present invention allows customers to easily reconfigure the cockpit as needs or preferences change without leaving unwanted holes in the boat deck. The present invention also incorporates tool-free mounting devices arranged in a grid pattern that allows flexible placement and orientation of typical pontoon boat furniture and accessories. Further, the present invention permits streamlined manufacture by use of uniform, interchangeable inserts and modules.

Claims

1. A boat having a deck comprising: a plurality of receptacles arranged in a grid pattern on said deck; said receptacles being configured to accept at least one corresponding receptacle insert for a deck module, and wherein said module is designed to be movable between said receptacles.

2. The boat of claim 1, further comprising: said deck having a plurality of apertures therein, wherein at least a receptacle plate and a backing ring are mounted to the top and bottom sides of said deck to form a plurality of receptacles within said apertures.

3. The deck of claim 2, further comprising: a deck mat overlying said deck and having openings corresponding to said receptacles.

4. The deck of claim 3, wherein said receptacle insert is essentially flush with said deck or flush with said deck mat overlying said deck.

5. The deck of claim 1, wherein said receptacle insert comprises a plug.

6. The deck of claim 1, wherein said receptacle insert comprises a hold down.

7. The deck of claim 1, wherein said receptacle insert comprises a pedestal.

8. The deck of claim 6, wherein an anti-rotation arrangement is interposed between said plate and said ring through an opening in said hold down.

9. The deck of claim 7, wherein an anti-rotation arrangement is interposed between said plate and said ring through an opening in said pedestal.

10. The deck of claim 8, wherein said anti-rotation arrangement further comprises: an insert locking pin and corresponding insert openings for accepting said locking pin.

11. The deck of claim 9, wherein said anti-rotation arrangement further comprises: an insert locking pin and corresponding insert openings for accepting said locking pin.

12. A system for arranging boat deck modules comprising: a plurality of deck receptacles wherein each receptacle is essentially identical to each of the other receptacles; and a plurality of deck modules, wherein each module is essentially identical to each of the other modules, wherein each of said modules is configured to removably couple with each of said receptacles.

13. A method of arranging deck modules on a boat deck comprising: providing a plurality of essentially evenly spaced receptacles on said deck; and providing at least one deck module corresponding to said receptacles.

14. The method of claim 13, further comprising the steps of: securing said module to one of said receptacles; removing said module from said one of said receptacles; and securing said module to a different one of said receptacles.

15. The method of claim 14, wherein said steps of securing and removing are performed without the use of tools.

16. The method of claim 14, wherein said steps of securing said module to a different receptacle includes the step of rotating said module by 90 degrees.

17. A method of manufacturing deck boat furnishings comprising: providing a deck; installing receptacles on said deck; providing a plurality of deck modules, each module being connectable to each of a plurality of receptacles within said deck.

18. The method of claim 17, further comprising the step of: providing inserts for connecting each of said modules with each of said receptacles.

19. The method of claim 18, further comprising the step of: providing tool-free or tool-less connectors for said inserts.

20. The method of claim 17, wherein said receptacles are installed in a grid pattern.

21. The method of claim 17, wherein each of said modules has a base essentially identical to each of other said module bases.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0009] FIG. 1 is a perspective view of a pontoon boat;

[0010] FIG. 2 is a top view illustrating a virtual mounting grid in phantom lines;

[0011] FIG. 3 is a top view of a boat deck showing a series of mounting receptacles;

[0012] FIG. 4 is a top view of a boat deck showing an alternate series of mounting receptacles within each grid segment;

[0013] FIGS. 5A, 5B, 5C, and 5D are top views of deck layout and module options possible as a result of the invention;

[0014] FIG. 6A is an exploded view of a seat module with optional back and cushion side attachments;

[0015] FIG. 6B is a perspective bottom view showing a first embodiment of the bottom of a seat module;

[0016] FIG. 6C is a perspective bottom view showing a second embodiment of the bottom of a seat module;

[0017] FIG. 7 is an exploded view of a first embodiment of the invention;

[0018] FIG. 8 is a cutaway side view of a receptacle;

[0019] FIG. 9 is a cutaway side view of a plug insert seated in a receptacle;

[0020] FIG. 10 is a cutaway side view of a tool- free hold down insert seated in a receptacle;

[0021] FIG. 11 is a cutaway side view of a pedestal insert seated in a receptacle;

[0022] FIG. 12 is an exploded view of a second embodiment of the invention;

[0023] FIG. 13 is a cutaway side view of a receptacle;

[0024] FIG. 14 is a cutaway side view of a plug insert seated in a receptacle;

[0025] FIG. 15 is a cutaway side view of a tool-free hold down insert seated in a receptacle;

[0026] FIG. 16 is a cutaway side view of a module attached to the deck by way of tool-free hold down inserts;

[0027] FIG. 17 is a perspective view of a pedestal insert of a second embodiment of the invention; and

[0028] FIG. 18 is a cutaway side view of a pedestal insert seated in a receptacle.

DESCRIPTION OF THE PREFERRED EMBODIMENT

[0029] The present invention allows for flexible placement and orientation of typical pontoon boat components arranged in a grid pattern. The invention further allows easy removal and installation of components, preferably incorporating tool-free mounting mechanisms.

[0030] Although the invention should not be considered confined to pontoon boats, but rather to any boat with a deck construction, a pontoon boat 100 is shown in FIG. 1 as illustrative of the invention. Boat 100 comprises a pair of pontoons 102 and a deck 104. As seen in FIGS. 2-4, in the present invention, deck 104 is divided by a virtual grid 106 into approximately equal-sized segments 108. Each segment 108 contains a floor receptacle 110 (or set of receptacles, as will be discussed later) for a mounting a single deck module 112.

[0031] The boat 100 shown in the drawings of the present application has a 37 grid 106 of 27 segments 108. This layout may be appropriate for a boat 100 having an 86 beam and an overall length of 22 including bow and stern platforms. The deck 104 of this particular boat 100 may therefore be fitted with up to 21 individual modules 112 in any of the 21 available segments 108. Of course the scope of the invention includes variations in the number or size of grid segments 108 depending on the size of deck 104 or the preference of the customer.

[0032] As noted, each receptacle 110 is designed to receive a module 112. Turning now to FIGS. 5A-5D, a variety of modules are proposed. Various module types will be discussed below, beginning with helm 112A.

[0033] Helm 112a includes such requirements as a captain's chair, instrument panel, and controllers. These could be made modular to permit easy disconnection and reconnection of needed elements for helm 112a.

[0034] Turning to FIGS. 5A-5D, modules 112 include corner seat 112b (with side and back attachments), side seat 112c (with back attachment), and seat 112d (no back or side attachments). This way boat 100 may be arranged with seats facing inside as seen in FIGS. 5A and 5B, or as arranged as in FIGS. 5C and 5D such that at least some seats face the front or bow.

[0035] FIG. 5A also shows modules such as a table 112e, which could alternately be replaced with an umbrella or the like. FIG. 5B also shows a double-sized deck element 112f, elevated or proximate to deck 104, which may be a sun-pad or the like. The list of options provided herein is not meant to be limiting, only illustrative of some seating, storage, and other module possibilities available.

[0036] FIG. 5D shows deck 104 having rotating swiveling seats 112g and a lounge chair arrangement comprising a module with a side attachment 112c and a cushion seat 112d. Modules 112 may be equipped with gripping handles (not shown) for easy removal. The shape of modules 112 need not be square and need not extend to the edges of the perimeter of segments 108. This is illustrated in FIGS. 5A (table 112e) and FIG. 5D (storage 112i).

[0037] Modules 112 can be attached to each other or located adjacent to each other to provide loungers, couches, or beds. Each module 112 can be oriented and rotated by 90 degrees for forward-facing, rear-facing, outside-facing seating, and inside-facing seating. As previously noted, other types of modules are contemplated. These could include fishing pedestals, storage bins, privacy curtains, and lighting elements, among others. Again, the options provided herein are illustrative, not limiting.

[0038] Referring to FIG. 3, in one embodiment of the invention, a center receptacle 110 is found in each segment 108. FIG. 4 shows a second embodiment in which multiple receptacles 110 are found in each segment 108.

[0039] The option for multiple receptacles within each segment 108 permits the insertion of modules 112 that reach over a first segment 108 into one or more other segments 108 either partially or fully.

[0040] Turning to FIG. 6A, modules 112, may be provided with a number of options such as different seat cushions C, cushion backs B, and cushion sides S. Naturally, other module options may be available, and a number of ways to attach such options are possible.

[0041] FIG. 6B illustrates the bottom of a module of a first embodiment and FIG. 6C illustrates the bottom of a module of a second embodiment. In FIG. 6B, module 112 has a single, center receptacle 110 sized to be used with a single insert 130. See FIGS. 3 and 7-11. In FIG. 6C, module 112 has a plurality of receptacles 110 to be used with a corresponding number of inserts 130. See FIGS. 4 and 12-18. Receptacles 110 and inserts 130 are designed to be equally spaced from one another and are sized to accommodate and secure the plurality of receptacles provided. In both embodiments, feet 116 may be provided.

[0042] In the multi-receptacle arrangement shown herein, each segment 108 is 31 square, the spacing of receptacles is 7 from the perimeter and 15 from one another. This permits modules to straddle two or more segments 108.

[0043] Ease of installation, removal and re-installation of modules 112 is another consideration. For the purpose of the present description, tool will refer to traditional tools such as screwdrivers, whether powered or manual. In the ideal tool-free installation, the user can install entirely by hand. Another method of installation considered tool-free comprises the use of objects for replacing tools as defined, using a readily available object such as a coin or bottle opener. In a tool-less method, which would also fall within the scope of the invention, a minimum number of standard tools are required for installation.

[0044] The number of receptacles 110 per segment 108 does not limit the invention; any number that achieves the benefits of the invention is suitable. Further, there are numerous options for removably connecting an object to an immovable base, all of which should be understood to meet the needs of the invention.

[0045] In one embodiment of the invention, floor receptacles 110 are provided in bores of deck 104, secured with mounting structures 120 and 122, and intended to be semi-permanent. Receptacle 110, being essentially a void, permits water to drain from deck 104 through the space created by the support structure typically found between deck 104 and pontoons 102. For a different type of deck boat, not shown, water might drain from deck 104 into the bilge of a boat hull.

[0046] Note also that a deck covering 114 is contemplated to cover deck 104, except for at receptacles 110. Receptacles 110 accept different types of inserts, generally designated 130. In a first embodiment, these include, but are not limited to, a hold down 132, a pedestal 134, and a plug 136. In a second embodiment, inserts 130 include, but are not limited to, a hold down 142 and plug 144.

[0047] As seen in FIGS. 7 and 8, receptacle 110 comprises a void in deck 104 through which a flange portion 120 and a backing ring 122 are connected to one another. Flange 120 is inserted into the deck side of deck 104 such that the top surface of flange 120 is essentially flush with deck 104. Backing ring 122 is installed on the bottom of deck 104 and securely mates with flange 120 by way of corresponding threaded fasteners 124 and 126.

[0048] Deck 104, deck covering 114, flange 120, and inserts 130 are generally flush with the plane of deck 104 or deck covering 114. Flange 120 may have a threaded interior diameter 128 into which one of a variety of inserts 130 may be screwed or otherwise secured. Options for inserts 130 shown in FIG. 7 include a hold down 132, a pedestal 134, and a plug 136. It is expected that a hold down 132 would be best suited for securing, for example, seat modules 112 for seating, while a pedestal 134 might be better for securing, for example, a module 112 comprising a stool or table. Plug 136 is provided to fill in receptacles 110 when no module 112 is inserted therein. Plug 136 is generally flush with deck covering 114. Instead of having a threaded interior, plug 136 may be provided with another type of fastening format, such as a press-fit such as shown in FIGS. 12 and 14.

[0049] Regardless of the type of insert 130, in cases where extra security against accidental rotation is needed, the present invention comprises a locking pin 138 and at least one locking retention aperture 140, such as shown in FIGS. 7, 8, 10, and 11 may be provided. Inserting pin 138 through one of apertures 140 permits module 112 to be rotated for desired insertion but prevents unwanted rotation of an installed module 112. Note that pin 138 also prevents module 112 from loosening during use. Pin 138 may incorporate a ball-detent 141, shown in FIG. 12, to further prevent loosening. Pin 138 could also be a threaded male knob or other securing structure.

[0050] In the second embodiment, there may be multiple receptacles 110 in each segment 108 which, though are generally constructed in the same manner as seen in FIGS. 12-18 will vary in size from the receptacles 110 of the first embodiment shown in FIGS. 7-11. However, as seen in FIG. 6C, are secured to deck 104 through the interior of modules 112. In addition, use of multiple receptacles 110 in a segment 108 eliminates the need for anti-rotation features. Deck covering 114 may be made of a resilient material and may thus increase gripping power.

[0051] As seen in FIGS. 6B and 6C, modules 112 may also optionally be provided with feet 116 to further balance modules 112 and secure them against deck covering 114. Referring to FIG. 10, deck covering 114 may be provided with depressions 118 to accept feet 116 or depressions 118, if present, may be caused by suitable tightening of modules 112 against resilient deck covering 114.

[0052] Due to the flush nature of plug 136, some kind of removal feature is contemplated. These may include depressions or openings 156 such as those shown in plugs 136, as seen in FIGS. 7 and 9, to provide a grip for installation. Plugs 136 could incorporate a small solar panel or other appropriate light system 112H, as shown in FIGS. 5C and 19, to provide ambient lighting.

[0053] A method of the present invention is contemplated in which the manufacture, shipping, and storage of modules is streamlined. Because modules 112 and inserts 130 are identical to one another and to correspondingly identical receptacles 110. The number of parts overall is reduced. Further, it is anticipated that customers will return for different modules, newer modules, and replacement modules. The present invention benefits manufacturers, wholesalers, retailers, customers, and other participants in the supply chain.

[0054] Within the scope of the invention are numerous other attachment types, including, among others, single and multiple receptacles, threaded and non-threaded module mounting structures, and quarter-turn type mounting structures. Understandably, any tool-free or tool-less modular attachments and attachment types are possible and also considered well within the scope of the invention.

[0055] For example, modular attachments need not match the shape or dimensions of a single insert. In addition, the invention can be modified in a number of known ways to secure modular boat modules within a receptacle or receptacles. All of these should likewise be considered within the scope of the invention.