HEAT-ASSISTED MAGNETIC RECORDING (HAMR) HEAD WITH TAPERED MAIN POLE AND HEAT SINK MATERIAL ADJACENT THE POLE

Abstract

A heat-assisted magnetic recording (HAMR) head for recording data in data tracks of a HAMR disk has a gas-bearing slider that supports a near-field transducer (NFT) and a main magnetic pole formed of two layers. The first main pole layer has a cross-track width at the slider's gas-bearing surface (GBS) that tapers down in the direction towards the NFT where the optical spot is formed. The second main pole layer is located away from the NFT and has a substantially wider cross-track width than the first main pole layer so as to provide sufficient magnetic field for writing. Layers of heat sink material are located on the sloped cross-track sides of the tapered first main pole layer to reduce the temperature and thus the likelihood of oxidation of the main pole layers.

Claims

1. A heat-assisted magnetic recording (HAMR) head for writing to a magnetic recording layer comprising: a head carrier having a recording-layer-facing surface with an along-the-track axis and a cross-track axis substantially orthogonal to the along-the-track axis; a main pole on a surface substantially orthogonal to the recording-layer-facing surface, the main pole comprising a first layer and a second layer in contact with the first layer, the first layer tapering in an along-the-track direction from the second layer, the first layer having a tapered end at the recording-layer-facing surface; a near-field transducer (NFT) layer on the head carrier oriented substantially parallel to the first layer, the NFT layer having an output tip at the recording-layer-facing surface aligned with the first layer tapered end in the along-the-track direction; heat sink material adjacent the cross-track sides of the tapered first layer, wherein the heat sink material is spaced apart from the NFT; and a diffusion layer between the heat sink material and the cross-track sides of the tapered first layer, the diffusion layer comprising a material selected from In, Co, Indium oxide, and TiN.

2. The HAMR head of claim 1 wherein the heat sink material is selected from Au, Cu, Ag, Al, Mg, In, Ir, Rh, Ru, Cr, Be, Mo, Co, W, Ti, Ni, Pt, and alloys of two or more of Au, Cu, Ag, Al, Mg, In, Ir, Rh, Ru, Cr, Be, Mo, Co, W, Ti, Ni, Pt.

3. (canceled)

4. The HAMR head of claim 1 wherein the heat sink material extends in the cross-track direction wider than the cross-track width of the-second layer.

5. The HAMR head of claim 1 wherein the heat sink material extends in the along-the-track direction beyond an end of the first layer.

6. The HAMR head of claim 1 wherein the heat sink material is recessed in the along-the-track direction from an end of the first layer.

7. The HAMR head of claim 1 wherein the NFT layer output tip has a generally triangular shape.

8. The HAMR head of claim 1 wherein the NFT layer output tip is generally E-shaped.

9. The HAMR head of claim 1 wherein the second layer is tapered in the along-the-track direction with its tapered end in contact with the first layer.

10. The HAMR head of claim 1 wherein the second layer has an end at least partially recessed from the recording-layer-facing surface.

11. The HAMR head of claim 1 wherein the first layer is formed of a first ferromagnetic material having a first magnetic moment and wherein the second layer is formed of a second ferromagnetic material having a second magnetic moment, the first magnetic moment is greater than the second magnetic moment.

12. The HAMR head of claim 1 wherein the first layer has two tapered ends at the recording-layer-facing surface, the two tapered ends being spaced from one another in the cross-track direction and wherein the NFT layer output tip is aligned with a portion of each of the two tapered ends.

13. The HAMR head of claim 1 further comprising a magnetoresistive read head on the head carrier.

14. A heat-assisted recording (HAMR) disk drive comprising: the HAMR head of claim 13; an optical waveguide coupled to the NFT layer; a laser for directing light to the waveguide; and a magnetic recording disk having a magnetic recording layer.

15. A heat-assisted magnetic recording (HAMR) head for writing to a magnetic recording layer on a magnetic recording disk comprising: a gas-bearing slider having a gas-bearing surface (GBS) for facing the magnetic recording layer on the disk, the GBS having an along-the-track axis and a cross-track axis orthogonal to the along-the-track axis; an optical waveguide on the slider; a near-field transducer (NFT) on the slider and optically coupled to the waveguide, the NFT having a generally triangularly shaped output tip at the GBS; a first main magnetic pole on the slider and having a generally trapezoidal shaped output end at the GBS, the narrower edge of the trapezoidal output end being spaced from and aligned in the along-the-track axis with an apex of the triangularly shaped NFT output tip; a second main magnetic pole connected to the first main pole, the second main pole have a cross-track width greater than the cross-track width of the first main pole's output end; a primary magnetic pole connected to the second main pole and having an end recessed from the GBS; heat sink material adjacent the cross-track sloped sides of the trapezoidal output end of the first pole, wherein the heat sink material is spaced apart from the NFT; and a diffusion layer between the heat sink material and the cross-track sloped sides of the trapezoidal output end of the first pole, the diffusion layer comprising a material selected from In, Co, Indium oxide, and TiN.

16. The HAMR head of claim 15 wherein the second main pole is tapered in an along-the-track direction with its tapered end in contact with the first main pole.

17. The HAMR head of claim 15 wherein the second main pole has an end at least partially recessed from the GBS.

18. The HAMR head of claim 15 wherein the first main pole is formed of a first ferromagnetic material having a first magnetic moment and wherein the second main pole is formed of a second ferromagnetic material having a second magnetic moment, the first magnetic moment is greater than the second magnetic moment.

19. (canceled)

20. A heat-assisted magnetic recording (HAMR) disk drive comprising: the HAMR head of claim 15; a magnetoresistive read head on the slider; a laser for directing light to the waveguide; and a magnetic recording disk having a magnetic recording layer.

21. The HAMR head of claim 15, wherein the heat sink material extends beyond the narrower edge of the trapezoidal shaped output end of the first main magnetic pole in an along-the-track axis direction.

22. The HAMR head of claim 15, wherein the heat sink material is along an entirety of the cross-track sloped sides of the trapezoidal output end and recessed from the narrower edge of the trapezoidal shaped output end of the first main magnetic pole.

Description

BRIEF DESCRIPTION OF THE DRAWING

[0008] FIG. 1 is a top view of a heat-assisted magnetic recording (HAMR) disk drive according to an embodiment of the invention.

[0009] FIG. 2 depicts a sectional view, not drawn to scale because of the difficulty in showing the very small features, of a gas-bearing slider for use in HAMR disk drive and a portion of a HAMR disk according to the prior art.

[0010] FIG. 3A is a side sectional view of the layers of material making up the main pole and primary pole, the near-field transducer (NFT) and the waveguide according to the prior art and shown in relation to the recording layer on the disk.

[0011] FIG. 3B is a perspective view of the layers of material making up the main pole and primary pole, the NFT and the waveguide according to the prior art.

[0012] FIG. 3C is a view of a portion of the slider gas-bearing surface (GBS) showing the relative orientations of the waveguide, the NFT output tip and the main pole tip.

[0013] FIG. 4A is a side sectional view of the HAMR head according to an embodiment of the invention and shows the layers of material making up the primary pole, the first and second main poles (MP1 and MP2), the NFT and the waveguide.

[0014] FIG. 4B is a view of a portion of the GBS of the HAMR head according to an embodiment of the invention showing the relative orientations of the waveguide end, the NFT output tip, the MP1 end and the MP2 end.

[0015] FIG. 5A is a view of a portion of the slider GBS showing the heat-sink material (HSM) extending in the along-the-track direction beyond the region between the MP1 end and the NFT output tip.

[0016] FIG. 5B is a view of a portion of the slider GBS showing the HSM recessed in the along-the-track direction away from the region between the MP1 end and the NFT output tip.

[0017] FIG. 5C is a view of a portion of the GBS of the HAMR head according to an embodiment of the invention with three main pole layers.

[0018] FIG. 5D is a view of a portion of the GBS of the HAMR head according to an embodiment of the invention where both MP1 and MP2 are tapered.

[0019] FIG. 6A is a side sectional view of the HAMR head according to an embodiment of the invention and shows the MP2 end fully recessed from the GBS.

[0020] FIG. 6B is a side sectional view of the HAMR head according to an embodiment of the invention and shows the MP2 end with only a portion recessed from the GBS.

[0021] FIG. 7 is a view of a portion of the slider GBS showing an embodiment of the invention wherein the MP1 is formed with two tapered ends.

[0022] FIG. 8 is a view of a portion of the slider GBS showing an embodiment of the invention wherein the NFT is an E-shaped antenna.

DETAILED DESCRIPTION

[0023] FIG. 1 is a top view of a heat-assisted recording (HAMR) disk drive 100 according to an embodiment of the invention. In FIG. 1, the HAMR disk drive 100 is depicted with a disk 150 with magnetic recording layer 31 of conventional continuous magnetic recording material arranged in radially-spaced circular tracks 118. Only a few representative tracks 118 near the inner and outer diameters of disk 150 are shown. However, instead of a conventional continuous magnetic recording layer, the recording layer may be a bit-patterned-media (BPM) layer with discrete data islands.

[0024] The drive 100 has a housing or base 112 that supports an actuator 130 and a drive motor for rotating the magnetic recording disk 150. The actuator 130 may be a voice coil motor (VCM) rotary actuator that has a rigid arm 131 and rotates about pivot 132 as shown by arrow 133. A head-suspension assembly includes a suspension 135 that has one end attached to the end of actuator arm 131 and a head carrier, such as an gas-bearing slider 120, attached to the other end of suspension 135. The suspension 135 permits the slider 120 to be maintained very close to the surface of disk 150 and enables it to pitch and roll on the bearing of gas (typically air or helium) generated by the disk 150 as it rotates in the direction of arrow 20. The slider 120 supports the HAMR head (not shown), which includes a magnetoresistive read head, an inductive write head, the near-field transducer (NFT) and optical waveguide. A semiconductor laser 90 with a wavelength of 780 to 980 nm may used as the HAMR light source and is depicted as being supported on the top of slider 120. Alternatively the laser may be located on suspension 135 and coupled to slider 120 by an optical channel. As the disk 150 rotates in the direction of arrow 20, the movement of actuator 130 allows the HAMR head on the slider 120 to access different data tracks 118 on disk 150. The slider 120 is typically formed of a composite material, such as a composite of alumina/titanium-carbide (Al.sub.2O.sub.3/TiC). Only one disk surface with associated slider and read/write head is shown in FIG. 1, but there are typically multiple disks stacked on a hub that is rotated by a spindle motor, with a separate slider and HAMR head associated with each surface of each disk.

[0025] In the following drawings, the X-axis denotes an axis perpendicular to the gas-bearing surface (GBS) of the slider, the Y-axis denotes a track width or cross-track axis, and the Z-axis denotes an along-the-track axis. FIG. 2 is a schematic cross-sectional view illustrating a configuration example of a HAMR head according to the prior art. In FIG. 2, the disk 150 is depicted with the recording layer 31 being a conventional continuous magnetic recording layer of magnetizable material with magnetized regions or bits 34. The gas-bearing slider 120 is supported by suspension 135 and has a GBS that faces the disk 150 and supports the magnetic write head 50, read head 60, and magnetically permeable read head shields S1 and S2. A recording magnetic field is generated by the write head 50 made up of a coil 56, a primary magnetic pole 53 for transmitting flux generated by the coil 56, a main pole 52 connected to the primary pole, and a return magnetic pole 54. A magnetic field generated by the coil 56 is transmitted through the primary pole 53 to the main pole 52 arranged in a vicinity of an optical near-field transducer (NFT) 74. FIG. 2 illustrates the write head 50 with a well-known pancake coil 56, wherein the coil segments lie in substantially the same plane. However, alternatively the coil may be a well-known helical coil wherein the coil is wrapped around the primary magnetic pole 53. At the moment of recording, the recording layer 31 of disk 150 is heated by an optical near-field generated by the NFT 74 and, at the same time, a region or bit 34 is magnetized and thus written onto the recording layer 31 by applying a recording magnetic field generated by the main pole 52.

[0026] A semiconductor laser 90 is mounted to the top surface of slider 120. An optical waveguide 73 for guiding light from laser 90 to the NFT 74 is formed inside the slider 120. Materials that ensure a refractive index of the waveguide 73 core material to be greater than a refractive index of the cladding material may be used for the waveguide 73. For example, Al.sub.2O.sub.3 may be used as the cladding material and TiO.sub.2, T.sub.2O.sub.5 and SiO.sub.xN.sub.y as the core material. Alternatively, SiO.sub.2 may be used as the cladding material and Ta.sub.2O.sub.5, TiO.sub.2, SiO.sub.xN.sub.y, or Ge-doped SiO.sub.2 as the core material. The waveguide 73 that delivers light to NFT 74 is preferably a single-mode waveguide.

[0027] FIG. 3A is a side sectional view of a prior art HAMR head and shows the layers of material making up the main pole 52, the NFT 74 and the waveguide 73 and shown in relation to disk 150 with recording layer 31. The main pole 52 is typically a layer of high-moment material like FeCo and has a pole tip 52a at the GBS. The waveguide 73 is a layer of core material generally parallel to the main pole 52 layer with a length orthogonal to the GBS and may have a tapered region 73a extending from the GBS to a region 73b recessed from the GBS. The waveguide 73 has a generally planar surface 73c that faces and is parallel to NFT 74 layer and an end 73d at the GBS. The NFT 74 layer is a conductive low-loss metal (preferably Au, but also Ag, Al or Cu), is generally parallel to waveguide 73 layer and main pole 52 layer, and is located between and spaced from the waveguide 73 layer and the main pole 52 layer. The NFT 74 layer has a surface 74a that faces and is spaced from waveguide surface 73c. The NFT 74 layer has an output tip 80 at the GBS. When light is introduced into the waveguide 73, an evanescent wave is generated at the surface 73c and couples to a surface plasmon excited on the surface 74a of NFT 74. Arrow 23 shows the direction of propagation of light in waveguide 73 and arrow 24 shows the direction of polarization of the light. The surface plasmon propagates to the output tip 80. The output tip 80 has an apex 80a that faces the main pole tip 52a and a back edge 80b that faces the waveguide surface 73c. At the apex 80a an optical near-field spot is generated in the space at the GBS between the output tip apex 80a and the main pole tip 52a. The main pole tip 52a applies a magnetic field at the optical spot. FIG. 3B is a perspective view of a prior art HAMR head and shows the primary pole 53, the main pole 52, the NFT 74 and the waveguide 73. FIG. 3C is a view of a portion of the GBS showing the relative orientations of the waveguide end 73d, the NFT output tip 80 and the main pole tip 52a. The output tip 80 has a generally triangular shape at the GBS with an apex 80a that faces the main pole tip 52a and a back edge 80b that faces the waveguide surface 73c and is wider than apex 80a in the cross-track direction. Thus the output tip 80 has a back edge 80b at the GBS perpendicular to a polarization direction of incident light transmitted through the waveguide (arrow 24 in FIG. 3A) that gradually becomes smaller toward the apex 80a where an optical near-field is generated. The small lines 80c represent the optical spot generated at the output tip apex 80a. FIGS. 3B-3C show the tapered region 73a of waveguide 73 and how it tapers from a width at a region recessed from the GBS down to a smaller width that is generally at least the same cross-track width as the back edge 80b of NFT output tip 80.

[0028] The main pole 52a (FIG. 3C) has a relatively wide cross-track width to apply a high magnetic field at the optical spot 80C. However, the wide main pole increases the rise time of the magnetic field during writing and thus decreases the data rate. Thus it is desirable to reduce the width of the main pole but without substantially decreasing the magnetic field applied at the optical spot. Additionally, the main pole is easily oxidized at the GBS due to temperature rise and wear of the protective overcoat on the head. Thus it is desirable to minimize oxidation of the main pole.

[0029] In embodiments of this invention, the main pole is formed of two layers, with the first layer having a width that tapers down in the direction towards the NFT where the optical spot is formed, and the second layer located away from the NFT having a substantially wider width than the first layer so as to provide sufficient magnetic field. Layers of heat sink material are located on the sloped cross-track sides of the tapered main pole first layer to reduce the temperature and thus the likelihood of oxidation. The heat sink material may extend slightly beyond the main pole at the GBS and thus help prevent the slider overcoat on the main pole from being worn away, which could also result in oxidation of the main pole.

[0030] FIG. 4A is a side sectional view of the HAMR head according to an embodiment of the invention and shows the layers of material making up the primary magnetic pole 253, the first and second main magnetic poles 251, 252 (MP1 and MP2), the NFT 274 and the waveguide 273. FIG. 4B is a view of a portion of the GBS of the HAMR head according to an embodiment of the invention showing the relative orientations of the waveguide end 273d, the NFT output tip 280, the MP1 end 251a and the MP2 end 252a.

[0031] The MP1 layer is in in contact with the MP2 layer and has a generally trapezoidal shape that tapers in the along-the-track direction from the MP2 layer toward the NFT. The taper angle may be up to about 60 degrees. As shown in FIG. 4B, the MP1 end 251a has a tapered or generally trapezoidal shape with its narrow portion facing and aligned in the along-the-track direction with the NFT tip 280. The MP2 end 252a is wider in the cross-track direction than the wider portion of the MP1 end 251a. For example, MP2 may have a cross-track width of about 200 nm and the wider portion of MP1 may have a cross-track width of about 50 nm. The width of MP1 can be smaller than 50 nm to reduce the rise time of the write current. Alternatively, it can be wider than 50 nm, as long as it is narrower than the width of MP2, to increase the alignment tolerance between the NFT and MP1. MP1 may have an along-the-track length between about 50-500 nm. MP1 and MP2 may be formed of the same or different ferromagnetic materials like NiFe, CiFe and CoFeNi. For example, MP2 may be formed of NiFe and MP1 of a higher magnetic moment material like CoFeNi.

[0032] Heat sink material (HSM) 260 is located on the sloped sides on the MP1 end 251a. The HSM is a material with a thermal conductivity greater than that of the MP1 material. These materials include Au, Cu, Ag, Al, Mg, In, Ir, Rh, Ru, Cr, Be, Mo, Co, W, Ti, Ni and Pt, or alloys including two or more of these elements, such as AuAg, AuCu, AuRh, AuNi, AuPt, WCu, MoCu and CuMoW.

[0033] If the HSM includes an element that may diffuse into the magnetic material of MP1, like Au or Cu, then a diffusion layer 262 is located between MP1 and the HSM. The material of diffusion layer 262 may be Rh, Ru, In, Co, W, Rh oxide, Ru oxide, Indium oxide, or TiN, with a thickness preferably in the range of 5-10 nm. The cross-track width of the HSM is at least as wide as the cross-track width of MP2 and preferably wider, as shown in FIG. 4B. If the HSM is selected from a material that is not likely to diffuse into the MP1, like Ru or Rh, then the diffusion layer 262 is not required. The temperature of MP1 may be reduced further by extending the HSM in the along-the-track direction beyond the MP1 end 251a, as shown in FIG. 5A. Alternatively, if less temperature reduction is required the HSM may be recessed in the along-the-track direction away from the MP1 end 251a, as shown in FIG. 5B. Computer modeling has shown that the use of HSM on both sloped sides of the tapered MP1 end 251a can result in a 4-8% reduction in the temperature of the NFT and a 9-15% reduction in the temperature of MP1.

[0034] FIG. 4A also shows an optional electrically conductive thermal shunt layer 275 between and in contact with MP1 and the NFT 274. The thermal shunt layer 275 is described in U.S. Pat. No. 8,619,516 B1, which is assigned to the same assignee as this application, and allows heat flow from NFT 274 to HSM 260.

[0035] The main pole may be formed of more than two layers. FIG. 5C is a view of a portion of the GBS of the HAMR head according to an embodiment with three main pole layers, wherein MP3 has a wider cross-track width than MP2. MP2 may also be tapered. FIG. 5D is a view of a portion of the GBS of the HAMR head according to an embodiment of the invention where both MP1 and MP2 are tapered, with the tapered end of MP2 in contact with MP1.

[0036] MP2 may have its end 252a at least partially recessed from the GBS to avoid oxidation of MP2. As shown in FIG. 6A, MP2 end 252a is fully recessed from the GBS. Alternatively, as shown in FIG. 6B, only a portion of MP2 end 252a may recessed from the GBS, and with a sloped surface at its recessed portion, to increase the magnetic field applied at the GBS.

[0037] MP1 may also be formed to have two tapered ends, MP1a and MP1b, with the NFT being aligned in the along-the-track direction with a portion of each tapered end, as shown in FIG. 7. The center of MP1, the region between the two tapered ends, will have the highest temperature because it is closest to the NFT. Because that region is formed of non-magnetic HSM, there is less likelihood of oxidation of either of the two tapered ends.

[0038] Embodiments of the invention have been shown and described with an NFT having a generally triangular or generally trapezoidal end at the GBS. However, the invention is fully applicable with other types of well-known NFTs, like an E-shaped antenna as shown in FIG. 8.

[0039] While the present invention has been particularly shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and detail may be made without departing from the spirit and scope of the invention. Accordingly, the disclosed invention is to be considered merely as illustrative and limited in scope only as specified in the appended claims.