AIR EXTRACTION DEVICE FOR PROTECTING PEOPLE FROM POLLUTANT EMISSIONS
20210025607 ยท 2021-01-28
Assignee
Inventors
- Pascal TORRES (Roquefort Les Pins, FR)
- Matthieu MARTINS (Villeneuve-Loubet, FR)
- Pierre URRUTTI (Antibes, FR)
Cpc classification
B08B15/00
PERFORMING OPERATIONS; TRANSPORTING
F24F11/39
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F2110/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B08B15/02
PERFORMING OPERATIONS; TRANSPORTING
F24F3/163
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B08B2215/003
PERFORMING OPERATIONS; TRANSPORTING
F24F11/72
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F13/0236
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B30/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F24F9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An air extraction device including suction apparatus having a suction nozzle situated on a box arranged at the rear of a worktop, the suction nozzle being connected to an extraction duct, the device including supply apparatus having a blower fan connected to a fresh air inlet and a supply tube containing at least one supply nozzle provided with an air outlet slot, the air exiting the slot in the form of at least one air curtain directed towards the suction nozzle, the supply tube being situated at the end of an articulated arm. The articulated arm is pivotably mounted such that, when the arm is in a low position, the air curtain separates a breathing area of an operator in front of the worktop from a handling area situated on the worktop, such that the operator's movements do not cross the air curtain.
Claims
1. An air extraction device comprising suction means comprising a suction nozzle (18) located on a box (10) arranged at the rear of a worktop (30), said suction nozzle being connected to at least one air extraction duct (16), said device comprising supply means comprising a blower fan connected to a fresh air inlet provided with a filter (15), the supply means also comprising a supply tube (28) containing at least one supply nozzle (40, 50) provided with an air outlet slot (41, 51), the air exiting said supply nozzle through said slot in the form of at least one air curtain (5, 6) directed towards said suction nozzle (18), said supply tube (28) being located at the end of an articulated arm (20), characterized in that said articulated arm (20) is pivotally mounted on said box (10) such that, when the arm (20) is in a low position, said at least one air curtain (5, 6) separates a breathing space of the operator positioned in front of the worktop of a handling area located on the worktop (30), so that said at least one air curtain (5, 6) is not crossed by the movements of the operator who is working in the handling area.
2. The device according to claim 1, wherein, when said arm (20) is in a high position, it is moved away from the worktop so as to free up the latter, said device comprising means for operating and stopping the supply or/and suction means slaved to the position of the arm (20), the stopping of the device being associated with the high position of the arm and the operation of the device being associated with the low position of the arm.
3. The device according to claim 2, wherein the device is shut down in two phases: a first shutdown phase during which the blower fan is stopped but during which the suction flow rate is kept constant and a second shutdown phase which occurs at a time T after stopping the blower fan, during which the suction flow rate is gradually reduced.
4. The device according to claim 1, wherein said arm comprises means (25, 88) for maintaining the supply tube (28) at a minimum height above the worktop (30) when the arm (20) is in its low position so that the operator can pass his/her arms under said supply tube, this height being between 10 cm and 50 cm, and preferably between 15 cm and 20 cm.
5. The device according to claim 4, wherein said means for maintaining the arm (20) at a minimum height above the worktop is an interchangeable or telescopic leg (25).
6. The device according to claim 1, wherein the slot (41, 51) of the supply nozzle (40, 50) has a height H(f, s) of between 1 mm and 5 mm and comprises over its length a set of fins (41a to 41f) equidistant from 20 mm.
7. The device according to claim 1, wherein the flow cross-sectional area of the air exiting the outlet slot (41, 51) is between 85% and 95% of the area of the flow cross section (29) of the air entering said supply tube (28), and is preferably equal to 90% of the area of the flow cross section (29).
8. The device according to claim 1, comprising a pilot module (61), a command module (42) and a control module (43), said pilot module comprising a controller, a memory and a clock, said controller controlling the command units of said command module such as the supply and suction flow rates of the supply and suction means, the on and off modes of the device, an on/off indicator light and an alarm, depending on the data received from the control units of said control module (43), the control units of said control module comprising an arm position sensor (20), two differential pressure sensors for the respective measurement of the supply pressure and the suction vacuum, and two volatile organic compound (VOC) sensors for the measurement of the pollutants contained, on the one hand, in the breathing area and, on the other hand, at the outlet of the supply nozzle (40, 50).
9. The device according to claim 8, wherein said extraction duct (16) is connected to the duct of a centralized air extraction system, the controller controls the position of the suction damper of the centralized extraction duct thanks to an electronic link via a connection interface (14) and regulates the suction flow by varying the position of the suction damper.
10. The device according to claim 1, wherein the minimum and maximum supply flow rates, called setpoint values of the supply flow rate, depend on the dimensions of the device according to the invention and in particular on: the spacing distance W between the air outlet of the supply nozzle (40, 50) of the supply tube (28) and the suction nozzle (18), the length L(f, s) of the air outlet slot (41, 51) of the supply nozzle (40, 50), and the height H(f, s) of the slot (41, 51), the setpoint values of the supply flow rate being recorded in the memory of the pilot module.
11. The device according to claim 10, wherein the supply flow rate is regulated between its setpoint values by means of the pilot module as a function of the values measured by the differential pressure sensors and the VOC sensors so that the air exiting the slot (41, 51) of the supply nozzle (40, 50) captures and drives the pollutants towards the suction nozzle, the minimum air velocity in the air curtain being between 0.5 m/s and 2 m/s.
12. The device according to claim 11, wherein, when the measured supply pressure does not make it possible to reach the minimum setpoint flow rate, the controller of said pilot module (61) sends an alarm signal by illuminating an indicator light (12) indicating that either the filter (15) needs to be replaced or a fault has occurred on the blower fan.
13. The device according to claim 12, wherein, when the arm (20) is in the low position, the suction flow rate is calculated as a function of the supply flow rate according to an algorithm stored in the memory of the pilot module and run by the controller so that all the air blown by the supply nozzle and the driven air are drawn in by the suction nozzle (18), and wherein the suction vacuum is measured and compared to the minimum suction flow rate required, so that the controller of said pilot module (61) sends an alarm signal by illuminating an indicator light (12) in the event of damage to the suction means.
14. The device according to claim 1, wherein the width l(b, a) of the suction nozzle (18) is equal to the length L(b, s) of the supply nozzle, the height H(b, a) of the suction nozzle being sized according to the height H(f, s) of the supply nozzle and the spacing distance W between the air outlet of the supply nozzle (40) and the suction nozzle (18), said suction nozzle comprising two suction slots (68) located at the lower and upper edges of the suction nozzle (18), said suction nozzle comprising a suitable number of intermediate slots (66) located between the two slots (68) as a function of the height H(b, a) of the suction nozzle, knowing that the separation distance E(f, a) between two slots located side by side must not be greater than 50 mm, the total flow cross section of the suction slots being between 88% and 92% of the flow cross section of the extraction duct (16).
15. The device according to claim 1, wherein the box (10) is fixed to a frame (80) sliding on vertical guide rails (84) by means of sliding means (82) so as to adapt to a bulky container (90) placed on the worktop (30).
16. The device according to claim 1, wherein the box is fixed to a tilting frame by means of mechanical tilting means.
17. The device according to claim 1, wherein the supply nozzle (41) has a plurality of compartments (411 to 417), one in two being open while the supply nozzle (51) comprises a plurality of compartments (511 to 517), one in two being closed.
18. The device according to claim 1, wherein the two air outlet slots 41 and form between them an angle 49 of between 60 and 80, and preferably equal to 70.
19. The device according to claim 1, wherein said articulated arm (20) is telescopic so as to be able to move said supply tube (28) away from or nearer to said box (10), the spacing distance W between said air outlet of said supply nozzle and said suction nozzle is measured by a sensor and supplied to said pilot module (61) so that the controller of said pilot unit calculates in real time the necessary supply and suction flow rates and sends the instructions for adjusting the correct flow rate of the blower fan and the flow rate of the suction and extracted air.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] The purposes, objects and characteristics of the invention will become more apparent from the following description when taken in conjunction with the accompanying drawings in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0023] The device 1 according to the invention comprises a box and an arm 20 and is illustrated in
[0024] The suction plenum opens on the front face of the box onto a flat suction nozzle 18 provided with a set of horizontal slots described in detail with reference to
[0025] The arm 20 mainly comprises a bent tube composed of two straight parts, the part of which located at the end has its longitudinal axis parallel to the suction nozzle 18; this part is called the supply tube 28. The arm 20 is connected to the box 10 by an articulated connection so as to be movable relative to the box to pass from its low position to its high position and vice versa. The arm 20 passes from one position to another by the voluntary actuation of a user. The movement of the arm is accompanied thanks to a mechanical means for assisting the movement, such as a hydraulic cylinder 11 which also makes it possible to lock the arm in the high position as illustrated in
[0026] The arm 20 also comprises means 25 for maintaining the supply tube 28 at a height above the worktop 30 greater than a minimum height when the arm is in its low position. The minimum height corresponds to the height necessary for the operator positioned in front of the worktop to pass his/her arms under the supply tube 28 of the arm 20, i.e. a height of at least 10 cm. The height of the supply arm relative to the worktop is between 10 cm and 50 cm, and preferably between 15 cm and 20 cm. Therefore, the air curtain is also moved away from the worktop by a height at least equal to the minimum height so that there is a space between the worktop and the air curtain that allows the operator to handle the products and utensils necessary for his/her work without having to cross the air curtain. Indeed, by passing his/her arms under the supply tube 28, he/she handles the products on the worktop below the air curtain.
[0027] According to the embodiment illustrated in
[0028] Advantageously, the arm 20 in the low position of the device according to the invention leaves a space between the air curtain and the worktop not swept by the air flow produced by the air curtain. This space corresponds to a handling area located on the worktop 30. This allows the operator to work in the handling area without disturbing the air curtain, thus while being protected against pollutants emissions from the products he/she handles which are captured before arriving in the operator's breathing space located above the air curtain.
[0029] When the arm is in the high position as illustrated in
[0030] The extraction device 1 according to the invention comprises means for operating and stopping the supply and suction means controlled by the position of the arm 20, the stopping of the device being associated with the high position of the arm and the operation of the device being associated with the low position of the arm. These means will be described in detail later in the description.
[0031] The supply tube 28 is illustrated in detail in
[0032] The flow cross-sectional area of the air through the slot 41, without taking the fins into account, is sized so as to be between 85% and 95% of the area of the flow cross section 29 of the air entering the supply tube 28 and is preferably equal to 90% of the area of the flow cross section 29. This makes it possible to maintain the pressure inside the supply tube higher than the outside pressure and to obtain a pressure balance in the supply tube 28. Thus, the air velocity at the outlet of the slot 41 is equal over the entire width of the slot and the air curtain is homogeneous.
[0033] According to
[0034] The device according to the invention is sized according to the size of the workstation. In particular, this sizing is carried out as a function of the spacing distance W between the air outlet of the supply tube 28 and the suction nozzle 18 and as a function of the length L(f, s) of the air outlet slot of the suction nozzle of the supply tube 28. Thus, the device according to the invention has the advantage of adapting to any type and size of existing workstations.
[0035] In particular, for each device according to the invention, a minimum supply flow rate and a maximum supply flow rate are defined. These flow rates depend on the dimensions of the device and in particular: [0036] the spacing distance W between the air outlet of the supply nozzle 40 of the supply tube 28 and the suction nozzle 18, [0037] the length L(f, s) of the air outlet slot 41 of the supply nozzle 40, and [0038] the height H(f, s) of the slot 41.
[0039] The minimum flow rate of the blower fan corresponds to a minimum velocity of the air at the outlet of the supply slot 41 and the maximum flow rate of the blower fan corresponds to a maximum velocity of the air at the outlet of the supply slot 41.
[0040] The suction air flow rate is deduced since it depends directly on the flow rate of the blower fan and therefore on the velocity of the air exiting the supply slot 41, on the length L(f, s) and on the height H(f, s) of the supply slot 41.
[0041] As is illustrated in
[0042] The suction nozzle is sized according to the calculated suction flow. The suction nozzle comprises at least two horizontal slots 68 parallel to each other and located at the lower and upper edges of the suction nozzle 18 as illustrated in
[0043] The height H(b, a) of the suction nozzle is sized according to the height H(f, s) of the supply nozzle 40 and the spacing distance W between the air outlet of the supply nozzle and the suction nozzle 18. Depending on the height H(b, a), the nozzle comprises intermediate slots 66 located between the slots 68. The number of these intermediate slots is adapted to the height H(b, a) of the suction nozzle, knowing that the separation distance E(f, a) between two slots located side by side must not be greater than 50 mm.
[0044] Thus, when the two end slots 68 are spaced apart by a distance E(f, a) greater than 50 mm, the suction nozzle comprises at least one intermediate slot 66.
[0045] The suction slots 66 and 68 may be continuous as illustrated in
[0046] According to the diagram in
[0047] The first differential pressure sensor is located in the box and measures the pressure difference between the outside and the air contained in the suction plenum of the box 10; the measured value corresponds to the suction vacuum. The second differential pressure sensor is located at the outlet of the blower fan in tube 20. This differential pressure sensor makes it possible, thanks to two pressure measurements along the tube, to deduce the supply pressure and, thanks to the pressure drop coefficient of the tube between the two measurements, the supply flow rate can be deduced therefrom.
[0048] The two volatile organic compound (VOC) sensors are used to measure the pollutants contained, on the one hand, in the breathing area and, on the other hand, at the outlet of the supply nozzle 40.
[0049] When the air extraction device 1 according to the invention is started, the blower fan starts up so that the supply flow rate is constant and equal to its factory-set minimum setpoint value and so that the minimum velocity of the air in the air curtain is greater than or equal to 0.5 m/s. Indeed, the minimum and maximum values of the supply flow rate, called set point values of the supply flow rate, are stored in the memory of the pilot module.
[0050] The target supply flow rate is maintained thanks to the measurement of the supply pressure, even if the filter 15 is clogged. However, when the target flow rate is not reached, the controller of the pilot module 61 sends an alarm signal, for example by illuminating an indicator light 12. Thus, the warning light indicates that either the filter 15 needs to be replaced or a failure on the fan.
[0051] The suction flow rate necessary for the correct operation of the device is directly proportional to the supply flow rate according to an algorithm stored in the memory of the pilot module and run by the controller. This algorithm, according to the supply flow rate setpoints, calculates the suction flow rate to be reached so that all the air blown by the supply nozzle and the driven air are drawn in by the suction nozzle.
[0052] The suction vacuum is measured and compared to the minimum suction flow rate required. If this flow rate is not reached, the controller of the pilot module 61 sends an alarm signal by illuminating an indicator light 12 indicating a failure of the suction means.
[0053] During operation of the device, the suction air flow is regulated by measuring the suction vacuum. For this, the controller acts differently depending on the installation. Indeed, if the air extraction duct is connected to the duct of a centralized air extraction system, the controller controls the position of the suction damper of the centralized extraction duct thanks to an electronic link via a connection interface 14 located on the box and regulates the suction flow rate by varying the position of the suction damper.
[0054] If it is not possible to connect the extraction duct to a centralized suction system, the air extraction device according to the invention contains a second fan and, in this case, the controller regulates the suction flow rate of this fan.
[0055] On the other hand, the velocity of the air exiting the supply slot 41 is regulated according to the measurement of the VOC sensors which measure a relative pollution between the fresh air expelled by the device and the air located in the operator's breathing space, i.e. the area located above the air curtain. As soon as pollution is detected, the velocity of the air exiting the supply slot is increased so that the air captures and carries the pollutants towards the suction nozzle. The suction flow rate is also increased. When the supply flow rate reaches its maximum value, the minimum air velocity in the air curtain is greater than or equal to 2 m/s.
[0056] The On and Off modes of the extraction device according to the invention are slaved to the position of the arm. Thanks to a position sensor located in the arm or at its articulation, an order is given to the controller according to the position of the arm. When the arm is in the high position, the extraction device is off while, when the arm is in the low position, the device is on. The On mode means that supply and suction are working and the Off mode means that they are not working or that they are in the stopping phase.
[0057] According to the preferred embodiment of the invention, the On mode is controlled by the controller as soon as the arm begins to move from its high position to its low position, which simultaneously starts the supply and the suction. This allows the nominal flow rate to be established while the arm passes from its high position to its low position. Likewise, as soon as the arm moves to pass from its low position to its high position, the stopping of the device is controlled by the controller. The device can be stopped in two phases: a first shutdown phase during which the blower fan is stopped but during which the suction flow is kept constant and a second shutdown phase which begins at the time T after stopping of the blower fan during which the suction flow is gradually reduced. The time T is calculated as a function of the supply flow rate at the time of stopping and the pollutant concentration measured by the VOC sensors
[0058] According to an operating alternative, the device can continue to draw in air when the arm is in the high position, like a conventional hood, drawing in air at a predefined flow rate in order to replace, for example, the air extraction system in the room. Thus, in the high position, the suction flow rate no longer depends on the value of the supply flow rate and is not zero so as to renew the air in the room in which the device is installed. The device begins to operate normally as described in the description when the arm is moved to the low position.
[0059] Advantageously, the device according to the invention provides a device whose total or partial stopping associated with the raising of the arm 20 makes it possible to save energy. In addition, stopping being associated with the freeing up of the worktop, the gesture is intuitive.
[0060] According to another embodiment of the invention, the box 10 is not fixed but movable along guide rails 84 as illustrated in
[0061] According to another embodiment illustrated in
[0062] In the two embodiments of
[0063] According to the embodiments illustrated in
[0064] The two embodiments illustrated in
[0065] According to an alternative embodiment illustrated in
[0066] Referring to
[0067] The flow cross-sectional area of the air through the slots 41 and 51, without taking the fins into account, is preferably equal to 90% of the flow cross-sectional area of the air entering the supply tube 28.
[0068] The box 10 is shown from the front in
[0069] In order for the total flow cross section of the suction slots to be between 88% and 92% of the flow cross section of the air extraction duct 16, the flow cross section of the air extraction duct 16 is increased in the case of the device according to the invention with two air curtains. For this, either the diameter of the duct 16 is increased, or a second extraction duct is added.
[0070] As is illustrated in
[0071] For the device according to the invention with two air curtains, a minimum supply flow rate and a maximum supply flow rate are also defined. These flow rates depend on the dimensions of the device and in particular: [0072] the spacing distance W between the air outlet 41 and 51 of the supply nozzle 40 and 50 of the supply tube 28 and the suction nozzle 18, [0073] the length L(f, s) of the air outlet slot 41 and 51 of the supply nozzle 40 and 50, and [0074] the height H(f, s) of the slot 41 and 51.
[0075] This alternative with two air curtains has the advantage that the operator can work with containers or equipment of different heights without the risk of inhaling toxic fumes.
[0076] An alternative embodiment of the device according to the invention with one or two air curtains consists in providing the device with a telescopic articulated arm 20 so as to be able to move the supply tube 28 away from the box 10 or closer, depending on the use. A proximity sensor type control device measures the spacing distance W between the air outlet of the supply nozzle and the suction nozzle. This measurement is supplied in real time to the pilot module 61. According to the measured value, the controller of the pilot unit calculates in real time the necessary supply and suction flow rates and sends the instructions to adjust the correct flow rate of the blower fan and the flow rate of the air drawn in and extracted.