DEPLOYABLE CASING CENTRALISER WITH LATCH FOR BOW SPRINGS
20210025245 ยท 2021-01-28
Assignee
Inventors
Cpc classification
E21B17/1028
FIXED CONSTRUCTIONS
International classification
Abstract
A centraliser for use in a wellbore includes: first and second collars, at least one resilient device extending between the first and second collars, and a locking ring for receiving a tubular in a position radially inside the resilient device and axially between the first and second collars; the resilient device being resiliently biased in a radial direction away from the locking ring; the locking ring having at least one catch device adapted to engage with the at least one resilient device in a radially restricted configuration and the catch device is adapted to resist radial movement of the resilient device away from the locking ring when the catch device is engaged with the resilient device; and at least one fixing between the at least one catch device and the locking ring and made from a sacrificial material adapted to degrade in wellbore conditions.
Claims
1. A centraliser assembly for use in an oil, gas or water well, the centraliser assembly comprising: a centraliser having a body comprising first and second collars, and having a bore with an axis adapted to receive a tubular to be centralised, and at least one resilient device extending between the first and second collars, and a locking ring for receiving the tubular in a position radially inside the resilient device and axially between the first and second collars; the resilient device being resiliently biased in a radial direction away from the locking ring towards a radially extended configuration, and being movable radially relative to the locking ring from the radially extended configuration into a radially restricted configuration in which the resilient device is closer to the locking ring than in the radially extended configuration; the locking ring having at least one catch device adapted to engage with the at least one resilient device in the radially restricted configuration of the resilient device and wherein the catch device is adapted to resist radial movement of the resilient device away from the locking ring when the catch device is engaged with the resilient device; and at least one fixing between the at least one catch device and the locking ring; the at least one fixing comprising a sacrificial material adapted to degrade in wellbore conditions faster than the material of the locking ring or the at least one catch device.
2 The centraliser assembly as claimed in claim 1, wherein the at least one resilient device comprises at least one wing protruding circumferentially from an edge of the resilient device.
3 The centraliser assembly as claimed in claim 2, wherein the at least one wing extends radially inward from an outer surface of the at least one resilient device.
4 The centraliser assembly as claimed in claim 1, wherein the at least one catch device comprises a plate which defines a recess radially inside the plate.
5 The centraliser assembly as claimed in claim 4, wherein the recess is adapted to receive a portion of the resilient device.
6 The centraliser assembly as claimed in claim 1, wherein a portion of the catch device is adapted to deform when the sacrificial material degrades in borehole conditions.
7 The centraliser assembly as claimed in claim 1, wherein the catch device engages a recessed portion of the at least one resilient device in the radially restricted configuration.
8 The centraliser assembly as claimed in claim 1, wherein the at least one fixing comprises a pin with a long axis disposed along a radius of the locking ring, perpendicular to the bore of the centraliser body.
9 The centraliser assembly as claimed in claim 8, wherein at least a part of the pin passes through at least one aperture in the locking ring and/or the catch device.
10 The centraliser assembly as claimed in claim 1, wherein the at least one fixing connects the resilient device and the locking ring.
11 The centraliser assembly as claimed in claim 1, wherein the at least one fixing is held in tension, perpendicular to the axis of the bore of the centraliser body.
12 The centraliser assembly as claimed in claim 1, wherein the sacrificial material comprises one or more of magnesium, zinc, aluminium manganese and alloys of these.
13 The centraliser assembly as claimed in claim 1, incorporating at least one permanent fixing between the at least one catch device and the locking ring.
14 The centraliser assembly as claimed in claim 1, wherein at least a portion of the at least one catch device is adapted to remain attached to the at least one resilient device when the sacrificial material degrades and the resilient device moves to the radially extended configuration.
15 The centraliser assembly as claimed in claim 1, wherein at least a portion of the at least one catch device is adapted to remain attached to the locking ring when the sacrificial material degrades and the resilient device moves to the radially extended configuration.
16 The centraliser assembly as claimed in claim 1, wherein the at least one fixing further comprises a collet and the sacrificial material is a plug inserted into a bore of the collet.
17 A method of centralising a tubular in an oil, gas or water well, the method comprising: passing the tubular into an axial bore of a centraliser comprising first and second collars, the centraliser having at least one resilient device extending between the first and second collars, and passing the tubular through a locking ring in a position radially inside the resilient device and axially between the first and second collars; the resilient device being resiliently biased in a radial direction away from the locking ring towards a radially extended configuration, and being movable radially relative to the locking ring from the radially extended configuration into a radially restricted configuration in which the resilient device is closer to the locking ring than in the radially extended configuration; the locking ring having at least one catch device adapted to engage with the at least one resilient device in the radially restricted configuration of the resilient device and wherein the catch device is adapted to resist radial movement of the resilient device away from the locking ring when the catch device is engaged with the resilient device; wherein at least one fixing extends between the at least one catch device and the locking ring, the at least one fixing comprising a sacrificial material adapted to lose integrity in wellbore conditions faster than the material of the locking ring or the at least one catch device, wherein the method includes: deploying the centraliser into the well with the catch engaged with the resilient device and the resilient device in a radially restricted configuration, running the centraliser into the well in the radially restricted configuration, and releasing the catch by at least partially degrading the fixing through contact with fluids in the well before the degradation of the locking ring and the catch device.
18 The method as claimed in claim 17, including engaging the at least one catch device and the at least one resilient device by sliding one of the at least one catch device and the at least one resilient device relative to the other in an axial direction with respect to the bore of the collars.
19 The method as claimed in claim 17, including securing the catch device to the locking ring by the at least one fixing in the radially restricted configuration and releasing at least a portion of the catch device from the locking ring in the radially extended configuration.
20 The method as claimed in claim 17, including tensioning the at least one fixing along an axis perpendicular to the axis of the bore of the body.
21 The method as claimed in claim 17, including releasing the at least one catch device from the locking ring when the sacrificial material in the at least one fixing degrades.
22 The method as claimed in claim 17, wherein the fixing comprises a sacrificial component formed from a sacrificial material and a non-sacrificial component which is less reactive to wellbore conditions than the sacrificial material, and wherein the method includes degrading the sacrificial material in the fixing, and separating the sacrificial material from the non-sacrificial material in the fixing.
23 The method as claimed in claim 17, wherein the at least one fixing further comprises a collet and the sacrificial material is a plug inserted into a bore of the collet.
24 A centraliser assembly for use in an oil, gas or water well, the centraliser assembly comprising: a centraliser having a body comprising first and second collars, and having a bore with an axis adapted to receive a tubular to be centralised, and at least one resilient device extending between the first and second collars, and a locking ring for receiving the tubular in a position radially inside the resilient device and axially between the first and second collars; the resilient device being resiliently biased in a radial direction away from the locking ring towards a radially extended configuration, and being movable radially relative to the locking ring from the radially extended configuration into a radially restricted configuration in which the resilient device is closer to the locking ring than in the radially extended configuration; the locking ring having at least one catch device adapted to engage with the at least one resilient device in the radially restricted configuration of the resilient device and wherein the catch device is adapted to resist radial movement of the resilient device away from the locking ring when the catch device is engaged with the resilient device; at least one fixing between the at least one catch device and the locking ring; the at least one fixing comprising a pin adapted to be held in tension perpendicular to the axis of the bore of the body and formed from a soluble sacrificial material adapted to dissolve in wellbore conditions faster than the material of the locking ring or the at least one catch device, and wherein the at least one catch device is adapted to release from the locking ring when the at least one fixing at least partially dissolves, and wherein at least a portion of the at least one catch device is adapted to remain attached to the at least one resilient device when the at least one catch device releases from the locking ring.
25 A centraliser assembly for use in an oil, gas or water well, the centraliser assembly comprising: a centraliser having a body comprising first and second collars, and having a bore with an axis adapted to receive a tubular to be centralised, and at least one resilient device extending between the first and second collars, and a locking ring for receiving the tubular in a position radially inside the resilient device and axially between the first and second collars; the resilient device being resiliently biased in a radial direction away from the locking ring towards a radially extended configuration, and being movable radially relative to the locking ring from the radially extended configuration into a radially restricted configuration in which the resilient device is closer to the locking ring than in the radially extended configuration; the locking ring having at least one catch device adapted to engage with the at least one resilient device in the radially restricted configuration of the resilient device, wherein the at least one catch device has at least one plate spaced radially from the locking ring which defines a recess radially inside the at least one plate, wherein the recess receives and retains a portion of the at least one resilient device, and wherein the catch device is adapted to resist radial movement of the resilient device away from the locking ring when the catch device is engaged with the resilient device; at least one fixing between the at least one catch device and the locking ring; the at least one fixing comprising a pin adapted to be held in tension perpendicular to the axis of the bore of the body, and formed from a soluble sacrificial material adapted to dissolve in wellbore conditions faster than the material of the locking ring or the at least one catch device; the at least one catch device also incorporating at least one permanent fixing between the at least one catch device and the locking ring; wherein the at least one catch device is adapted to remain attached to the locking ring when the at least one fixing at least partially dissolves, and wherein the at least one catch device is adapted to deform when the at least one fixing at least partially dissolves.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0050] So that the manner in which the above recited features of the present disclosure can be understood in detail, a more particular description of the disclosure, briefly summarized above, may be had by reference to embodiments, some of which are illustrated in the appended drawings. It is to be noted, however, that the appended drawings illustrate only typical embodiments of this disclosure and are therefore not to be considered limiting of its scope, for the disclosure may admit to other equally effective embodiments.
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DETAILED DESCRIPTION
[0071] Referring now to the drawings, a first example of a centraliser assembly 10 is shown in
[0072] The centraliser body 15 has at least one resilient device, and in this example six resilient devices in the form of bow springs 20 extend between the first and second collars 16, 17, but in other examples there may be fewer, or more, resilient devices. The opposing ends of each bow spring 20 connect the opposing circumferential edges of respective first and second collars 16, 17. In this example, the bow springs are spaced equidistantly around the opposing circumferential edges of the first and second collars 16, 17. Put another way, the six bow springs are spaced at regular 60 degree intervals around the circumferential edge of the first and second collars 16, 17.
[0073] In this example the resting configuration of the bow springs is the radially extended configuration shown in
[0074] The locking ring 30 is shown in
[0075] Typically, the locking ring 30 can be moved into position in the body 15 of the centraliser by orientating the locking ring 30 such that the axis X of the centraliser body is coplanar with the plane of the locking ring. In this orientation the locking ring 30 can be passed edge on through an aperture between an adjacent pair of bow strings 20 into the bore of the centraliser body when the centraliser is in the
[0076] A first example of a catch device 40 is shown in
[0077] In various examples the central fixing 46c and peripheral fixings 46p can be exposed to the surrounding environment on the radially inner surface of the locking ring 30 (as the locking ring 30 is generally not sealed against the tubular) and/or between the catch device 40 and the locking ring 30. In this example the length of the central fixing 46c and peripheral fixings 46p along their axes is approximately equal to the combined radial thicknesses of the locking ring 30 and the catch device 40 so that the ends of the fixings optionally terminate on exposed surfaces of the locking ring 30 and catch device 40 respectively, but in other examples the length of central fixing 46c and/or peripheral fixings 46p can be longer or shorter than this.
[0078] In this example the inner plate 41 is formed as a single piece but in other examples the opposing ends of the catch device 40 could be formed separately. The catch 40 has end portions 40e at each circumferentially opposing end, optionally spaced circumferentially apart on either side of a single bow spring 20 in this example. Each end portion 40e comprises an outer plate 43 connected to the inner plate 41 by an arcuate re-curved transition portion 42, so that the outer plate 43 is radially spaced from the inner plate 41 by the transition portion 42. Radially inside each outer plate 43 there is a recess 40r (or void). In this example, each outer plate 43 and recess 40r is formed by re-curving the circumferentially opposing ends of the inner plate 41 so each opposing end 40e of the catch device 40 is re-curved in a general C-shape when viewed along the axis X, and the recess 40r is formed between the opposing and radially spaced faces of the inner and outer plates 41, 43, but in other examples the recess can be formed in other ways. The opposing faces of the inner and outer plates 41, 43 are typically parallel so the recess 40r has parallel faces, which may optionally be curved with the radius of the locking ring 30 or may be straight. The recess 40r has open sides or ends facing the axis X in both directions, and a closed (optionally arcuate) back face comprising the transition portion 42 connecting the inner and outer plates 41, 43. The back faces in this example are disposed on circumferentially opposite sides of the catch device 40, e.g. with the recesses 40r on the opposed ends facing one another.
[0079] As shown on
[0080] The assembly 10 is intended to be fitted to a tubular T by inserting the locking ring 30 through a slot between adjacent springs 20 as described above optionally before insertion of the tubular T through the aligned bores of the locking ring 30 and body 15. This assembly of the tubular T with the centraliser 10 and locking ring 30 is optionally performed after the springs 20 have been compressed radially inwards into the radially restricted configuration shown in
[0081] In the present example, before being deployed in a wellbore and before the centraliser assembly is assembled together with the tubular T, the springs 20 are compressed radially inwards towards the axis into a radially restricted configuration, which facilitates insertion into the wellbore with reduced friction when the string is assembled. The springs 20 are compressed into a radially restricted configuration as shown in
[0082] One of the centraliser body 15 and the locking ring 30 is then moved axially relative to the other, for example by moving the locking ring 30 along the axis X of the bore of the centraliser body 15 toward the second collar 17 until the wings 21 slide axially into the open ends of the catch devices 40, between the inner and outer plates 41, 43 of the C-shaped ends of the catch devices 40, so that the wings 21 are engaged in the recesses 40r, radially under the outer plates 43, and optionally radially between the inner and outer plates 41, 43. This engages the catch devices 40 with the wings 21 as shown in
[0083] As described previously, in this example the inward radial displacement of the radially outer surface of the wing 21 from the radially outer surface of the bow spring 20 is greater than the radial thickness of the outer plate 43. Therefore when the catch devices 40 are engaged with the wings 21, the radially outermost surface of the plate 43 remains within the outer diameter of the body of the centraliser. This provides the advantage that when the tubular T is inserted into the wellbore, the catch devices 40 are held away from the walls of the wellbore by the radially outermost surfaces of the bow springs 20, which have a greater diameter than the circumference formed by the radially outer surfaces of the outer plates 43 and hence engage the inner surface of the wellbore before any part of the catch device 40, and this reduces the chance of unintended contact between the wellbore wall and the catch devices leading to unintended release of the catch devices 40.
[0084] Once the catch devices 40 are engaged with the wings 21 as shown in
[0085] Once the locking ring 30 has been fixed to the tubular T, the tubular T with the centraliser assembly is run into the wellbore still in the radially restricted configuration. Typically the outer diameter of the centraliser assembly with the bow springs in the radially restricted configuration is less than the inner diameter of the wellbore. This is advantageous for the running in procedure as friction between the centraliser assembly and the wall of the wellbore is greatly reduced due to the bow springs 20 clearing the inner wall of the wellbore. Therefore the insertion force required to run in the tubular is also reduced, which can minimise the risk of damage to the tubular or to the wellbore or casing during running in, and/or allow longer tubular strings to be run in to the wellbore, and/or can also allow a smaller annulus between the tubular and the internal wall of the wellbore, and/or a stronger force applied by the springs 20.
[0086] When the tubular has been run in to the correct position in the wellbore, in this example, the fixings 46 between the locking ring 30 and the catch devices 40 are exposed to downhole fluids. Typically these fluids can be acidic or otherwise corrosive, or comprise a chemical salt solution such as brine or seawater. In this example the fixings 46 are exposed to the downhole environment on the radially outer surface of the catch devices 40, as best seen in
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[0088] A second example of a centraliser assembly 110 is shown in
[0089] A catch device 140 is shown in
[0090] The central plate 141 has at least one central fixing 145 extending between the catch device 140 and the locking ring 130. In this example one central fixing 145 is shown, but other examples may have more than one depending on how firmly the catch device 140 is to be secured to the locking ring 130. The catch device 140 also has at least one peripheral fixing 146, optionally at least two peripheral fixings 146, between the transition portions 142 and the locking ring 130. As shown in
[0091] In this example, the peripheral fixings 146 between the transition portions 142 and the locking ring 130 are formed from a sacrificial material which degrades (e.g. dissolves) more readily than the material of any of the locking ring 130, the inner plate 141, the transition portions 142 and the outer plates 143. Also, in this example, the central fixing 145 between the inner plate 141 and the locking ring 130 is a permanent fixing such as a spot weld, rivet or screw which is adapted to be substantially unreactive to conditions that sacrificially dissolve, degrade or disrupt the peripheral fixings 146.
[0092] At least one wing 121 extends in a circumferential direction with respect to the axis X of the centraliser body 115 from at least one circumferentially facing edge of each bow spring 120, and in this example, each bow spring 120 typically has a wing 121 extending from each circumferentially facing edge, as described previously in the first example.
[0093] The centraliser assembly 110 is intended to be fitted to a second example of a tubular T by inserting the locking ring 130 through the aperture between adjacent bow springs 120 and then inserting the tubular T through the aligned bores of the centraliser body 115 and locking ring 130, as described previously in the first example. The steps of fixing the locking ring 130 to the tubular T, compressing the bow springs 120 into the radially restricted configuration as seen in
[0094] As best illustrated in
[0095] Once the locking ring 130 has been fixed to the tubular T and the catch devices 140 have engaged the wings 121, the tubular T with the centraliser assembly is run into the wellbore in the radially restricted configuration as described previously in the first example.
[0096] When the tubular T is deployed in the wellbore, the central fixing 145 and peripheral fixings 146 are exposed to the downhole fluids described previously in the first example. In this example, the peripheral fixings 146 are formed at least partially from a sacrificially dissolvable material, but in contrast the central fixing 145 is a permanent fixing such as a weld or steel bolt which is not adapted to degrade in the well at the same rate as the fixings 146. When the bow springs 120 are in the radially restricted configuration they exert a radially outward load on the outer plates 143 of the catch device 140. As the sacrificial material of the peripheral fixings 146 dissolves, their structural integrity is reduced until the peripheral fixings 146 eventually fail under the outward radial load exerted by the bow springs 120 in the first radially restricted configuration. When the peripheral fixings 146 fail, the transition portions 142 of the catch device 140 are no longer secured to the locking ring 130, but the inner plate 141 remains secured to the locking ring 130 by means of the unreactive central fixing 145. The outward radial load exerted by the bow springs 120 on the outer plates 143 is sufficient to deform the unsecured transition portions 142 between the inner plate 141 and outer plates 143 so that the outer plates 143 move from a parallel orientation with respect to the outer surface of the locking ring 130 toward a perpendicular orientation with respect to the outer surface of the locking ring 130 as shown in
[0097] As shown in
[0098] A third example of a centraliser assembly 210 is shown in
[0099] In this example, the catch device 240 also has a central fixing 245 and optionally at least one peripheral fixing 246, optionally at least two peripheral fixings 246, between the transition portions between the inner plate 241 and outer plates 243 and the locking ring 230, which are substantially as previously described.
[0100] In this example, both the central fixing 245 and the peripheral fixings 246 incorporate a sacrificial material which degrades (e.g. dissolves) more readily than the material of any of the locking ring 230, the inner plate 241, the transition portions 242 and the outer plates 243.
[0101] The locking ring 230 is fixed to a third example of a tubular T and the catch devices 240 are engaged with the wings 221 in the same manner as described previously in the second example and as shown in
[0102] When the central fixing 245 and peripheral fixings 246 are exposed to the downhole fluids as described previously in the first and second examples, the sacrificial material degrades as previously described, and the fixings 245, 246 lose structural integrity until they fail under the outward radial load exerted by the bow springs 220 in the first radially restricted configuration. When the fixings 245, 246 fail, the inner plate 241 and outer plates 243 of the catch device 240 are no longer secured to the locking ring 230. Therefore the outward radial load exerted by the bow springs 220 acts to urge the catch devices 240 radially outward and away from the centraliser body 215 as shown in
[0103] After the catch devices 240 have separated from the locking ring 230, the bow springs 220 are no longer restrained and resiliently return to the second extended configuration, which in this example is the resting configuration of the bow springs 120, as also shown in
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[0107] Any of the optional modifications set out in
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[0109] The collet 501 may have a longitudinal bore formed therethrough and one 503 of the end rings 502, 503 may have may have a seat extending into the bore for receiving an end of the plug 510. Assuming the alternative fixing 500 is replacing the central fixing 46c and is to be inserted into aligned apertures in the catch device 40 and the locking ring 30, the collet 501 (or at least one of the end rings 502, 503 and one of the respective shoulders 504, 505 thereof) may be compressed to a reduced outer diameter less than or equal to the diameter of the apertures and held in the compressed position. The collet 501, in the compressed position, may then be inserted into the aligned apertures and released, thereby allowing the collet to expand to its natural position. A length of the fingers 506 may correspond to a length of the apertures such that the end rings 502, 503 and shoulders 504, 505 protrude therefrom. In the natural position, the enlarged outer diameter of the end rings 502, 503 may be greater than the diameter of the apertures, thereby trapping the collet 501 within the apertures. The plug 510 may then be inserted into the trapped collet 501, thereby locking the collet into the natural position. The plug 510 may have an outer diameter slightly greater than the diameter of the collet bore, thereby forming an interference fit therewith, to secure the plug into the collet bore.
[0110] The plug 510 may have a longitudinal bore formed therethrough (shown) or may be solid (not shown). After the centraliser assembly 10 has been assembled, the bow spring 20 will exert a tensile force onto the collet 501. The shoulders 504, 505 will then engage the walls of the locking ring 30 and the catch device 40 surrounding the apertures, thereby exerting a compressive force onto the plug 510. Once the plug 510 has been sufficiently dissolved by exposure to wellbore fluid, the collet 501 will be unlocked and free to compress and release the catch device 40 from the locking ring 30. The collet 501 may remain trapped in one of the apertures after release. The plug bore may be sized to adjust the release time of the alternative fixing 500 after exposure to the wellbore fluid.
[0111] Advantageously, having the plug 510 in compression allows less and/or smaller fixings to be used to withstand the load exerted by the compressed bow springs 20. The plug 510 in compression may also allow more accurate estimation of release time of the bow springs 20.
[0112] Alternatively, for any of the embodiments discussed above, the sacrificial material may be a composite material including a sacrificial material and a non-sacrificial material. The composite material may be a cermet including a ceramic, such as tungsten carbide, and a sacrificial metal or alloy, such as magnesium, zinc, or aluminium manganese alloy. The sacrificial composite may be made by sintering the ceramic and the sacrificial metal or alloy together.
[0113] Alternatively, for any of the embodiments discussed above, the locking ring may not be fixed to the tubular and the centralizer assembly may further include a pair of external locking collars for surrounding and being fixed to the tubular about the centralizer body for trapping the centralizer body therebetween.
[0114] While the foregoing is directed to embodiments of the present disclosure, other and further embodiments of the disclosure may be devised without departing from the basic scope thereof, and the scope of the invention is determined by the claims that follow.