Collision detection sensor
10899300 ยท 2021-01-26
Assignee
Inventors
Cpc classification
B60R21/0134
PERFORMING OPERATIONS; TRANSPORTING
B60R2021/01327
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60R21/0134
PERFORMING OPERATIONS; TRANSPORTING
B60R21/0132
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A collision detection sensor includes a sensor module which includes a first surface and a second surface facing each other. The first surface includes an acceleration detection element detecting a vehicle acceleration in one direction parallel thereto, and the second surface is formed with a first land and a second land. Among four corners of the second surface, one corner in a first pair of opposing corners is provided with the first land, and the other corner in the first pair of opposing corners is provided with the second land.
Claims
1. A collision detection sensor comprising: a first sensor module, a second sensor module and a third sensor module which each include a first surface and a second surface facing each other, and an acceleration detection element detecting a vehicle acceleration in one direction, the second surface being formed with a first land and a second land; a first terminal having a first bonding surface and a first drawn portion, the first bonding surface being bonded with the first land, the first drawn portion being drawn from the first bonding surface; and a second terminal having a second bonding surface and a second drawn portion, the second bonding surface being bonded with the second land, the second drawn portion being drawn from the second bonding surface, wherein: each of the first sensor module, the second sensor module and the third sensor module has a cuboid shape; among four corners of the second surface, one corner in a first pair of opposing corners is provided with the first land, and the other corner in the first pair of opposing corners is provided with the second land; among the four corners of the second surface, a second pair of opposing corners are provided with respective dummy terminals; the first bonding surface is bonded with the first land and with one of the dummy terminals arranged on the second pair of opposing corners; and the second bonding surface is bonded with the second land and with the other of the dummy terminals arranged on the second pair of opposing corners.
2. The collision detection sensor as set forth in claim 1, wherein, the first and second bonding surfaces are arranged being juxtaposed; the first sensor module detecting an acceleration in an x-axis direction of the vehicle is so arranged that the x-axis direction is perpendicular to the direction of arranging the first and second bonding surfaces; and the second sensor module created by rotating another first sensor module by 90 degrees to detect an acceleration in a y-axis direction of the vehicle is so arranged that the y-axis direction is parallel to the direction of arranging the first and second bonding surfaces.
3. A collision detection sensor comprising; a first sensor module, a second sensor module, and a third sensor module which each include a first surface and a second surface facing each other, and an acceleration detection element detecting a vehicle acceleration in one direction, the second surface including an input terminal connected to a first bus, an output terminal connected to a second bus, and a return terminal connected to the first and second buses; a first terminal which includes a first bonding surface and a first drawn portion, the first bonding surface being bonded with the input terminal, the first drawn portion being drawn from the first bonding surface; a second terminal which includes a second bonding surface and a second drawn portion, the second bonding surface being bonded with the output terminal, the second drawn portion being drawn from the second bonding surface; and a third terminal which is arranged between the first and second terminals and which includes a third bonding surface bonded with the return terminal and a third drawn portion drawn from the third bonding surface, wherein: among four corners of the second surface, one corner in a first pair of opposing corners is provided with the input terminal, and the other corner in the first pair of opposing corners is provided with the output terminal; among the four corners of the second surface, a second pair of opposing corners are provided with respective dummy terminals; the first bonding surface is bonded with the input terminal and with one of the dummy terminals arranged on the second pair of opposing corners; and the second bonding surface is bonded with the output terminal and with the other of the dummy terminals arranged on the second pair of opposing corners.
4. The collision detection sensor as set forth in claim 3, wherein, the first, second and third bonding surfaces are arranged being juxtaposed; the first sensor module detecting an acceleration in an x-axis direction of the vehicle is so arranged that the x axis direction is perpendicular to the direction of arranging the first, second and third bonding surfaces; and the second sensor module created by rotating another first sensor module by 90 degrees to detect an acceleration in a y-axis direction of the vehicle is so arranged that the y-axis direction is parallel to the direction of arranging the first and second bonding surfaces.
5. A collision detection sensor comprising: a sensor module which includes a first surface and a second surface facing each other, and an acceleration detection element detecting a vehicle acceleration in one direction, the second surface being formed with a first land and a second land; a first terminal having a first bonding surface and a first drawn portion, the first bonding surface being bonded with the first land, the first drawn portion being drawn from the first bonding surface; and a second terminal having a second bonding surface and a second drawn portion, the second bonding surface being bonded with the second land, the second drawn portion being drawn from the second bonding surface, wherein: the sensor module has a cuboid shape; among four corners of the second surface, one corner in a first pair of opposing corners is provided with the first land, and the other corner in the first pair of opposing corners is provided with the second land; among the four corners of the second surface, a second pair of opposing corners are provided with respective dummy terminals; the first bonding surface is bonded with the first land and with one of the dummy terminals arranged on the second pair of opposing corners; and the second bonding surface is bonded with the second land and with the other of the dummy terminals arranged on the second pair of opposing corners.
6. The collision detection sensor as set forth in claim 5, wherein, the first and second bonding surfaces are arranged being juxtaposed; the sensor module detecting an acceleration in an x-axis direction of the vehicle is so arranged that the x-axis direction is perpendicular to the direction of arranging the first and second bonding surfaces; and the sensor module detecting an acceleration in a y-axis direction of the vehicle is so arranged that the y-axis direction is parallel to the direction of arranging the first and second bonding surfaces.
7. A collision detection sensor comprising: a sensor module which includes a first surface and a second surface facing each other, and an acceleration detection element detecting a vehicle acceleration in one direction, the second surface including an input terminal connected to a first bus, an output terminal connected to a second bus, and a return terminal connected to the first and second buses; a first terminal which includes a first bonding surface and a first drawn portion, the first bonding surface being bonded with the output input terminal, the first drawn portion being drawn from the first bonding surface; a second terminal which includes a second bonding surface and a second drawn portion, the second bonding surface being bonded with the output terminal, the second drawn portion being drawn from the second bonding surface; and a third terminal which is arranged between the first and second terminals and which includes a third bonding surface bonded with the return terminal and a third drawn portion drawn from the third bonding surface, wherein: the sensor module has a cuboid shape; among four corners of the second surface, one corner in a first pair of opposing corners is provided with the input terminal, and the other corner in the first pair of opposing corners is provided with the output terminal; among the four corners of the second surface, a second pair of opposing corners are provided with respective dummy terminals; the first bonding surface is bonded with the input terminal and with one of the dummy terminals arranged on the second pair of opposing corners; and the second bonding surface is bonded with the output terminal and with the other of the dummy terminals arranged on the second pair of opposing corners.
8. The collision detection sensor as set forth in claim 7, wherein, the first, second and third bonding surfaces are arranged being juxtaposed; the sensor module detecting an acceleration in an x-axis direction of the vehicle is so arranged that the x-axis direction is perpendicular to the direction of arranging the first, second and third bonding surfaces; and the sensor module detecting an acceleration in a y-axis direction of the vehicle is so arranged that the y-axis direction is parallel to the direction of arranging the first and second bonding surfaces.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the drawings:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(20) With reference to the accompanying drawings, several embodiments of the present disclosure will be described. In the embodiments described below, the components identical with or similar to each other are given the same reference numerals.
First Embodiment
(21) With reference to
(22) Two standards are widespread as communication protocols for vehicle airbag systems. One is the peripheral sensor interface 5 (PSI5) communication protocol, and the other is the distributed system interface 3 (DSI3) communication protocol. The present embodiment will be described focusing on collision detection sensors using the PSI5 communication protocol.
(23) Each front airbag sensor of a vehicle airbag system includes a chip formed with an acceleration detection element (hereinafter this chip is referred to as G module). In PSI5 communication, the G module needs to be provided with two terminals, that is, a first land Vbp and a second land Vbn to communicate with an electronic control unit for controlling the airbag system (hereinafter referred to as airbag ECU).
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(25) As shown in
(26) The collision detection sensor S1 shown in
(27) The acceleration detection element provided to the G module 10x, which is applied to the collision detection sensor S1, is configured to detect acceleration in one direction, as indicated by the arrow in the figures, parallel to a surface of the G module 10x. For example, the G module 10x is provided with a comb-tooth-shaped capacitive acceleration detection element. Although not shown, with an application of acceleration, the acceleration detection sensor detects the applied acceleration, based on a change in capacitance due to the change in distance between a fixed electrode as a comb tooth and a movable electrode.
(28) Specifically, the G module 10x with a square upper surface has a first pair of parallel sides facing each other, and a second pair of parallel sides facing each other and perpendicular to the first pair of sides. The acceleration detection element formed in the G module 10x is configured to detect acceleration in a direction parallel to the first pair of sides. In the present embodiment, the G module 10x is disposed such that the detection direction of the acceleration detection element formed therein aligns with the x-axis direction, and is connected to the terminals 11 and 12.
(29) In PSI5 communication mentioned above, the G module 10x is provided with two cuboid terminals, that is, a first land Vbp and a second land Vbn. As shown in
(30) The terminal 11 corresponds to the third terminal and includes, as shown in
(31) As shown in
(32) The collision detection sensor S2 shown in
(33) Specifically, as shown in
(34) In the G module 10y having four corners, d.sub.3 indicates a distance from the corner provided with the first land Vbp to the base of the drawn portion 11b. Also, d.sub.4 indicates a distance from the corner provided with the second land Vbn to the base of the drawn portion 12b. The corner provided with the first land Vbp and the corner provided with the second land Vbn are bonded to the bonding surfaces 11a and 12a, respectively, so that the distance d.sub.3 is larger than d.sub.4. This is how the collision detection sensor S2 is configured.
(35) The collision detection sensor S3 shown in
(36) The G module 10z is similar to the G modules 10x and 10y in that the overall shape is square and that the surface on a side opposite of the terminals 11 and 12 serves as a front surface and the surface on the terminals 11 and 12 side serves as a back surface, with the provision of the first and second lands Vbp and Vbn. However, the acceleration detection sensor of the G module 10z has a structure that is modified so as to enable detection of acceleration in a direction normal to the front and back surfaces of the G module 10z and to cause a change in capacitance when acceleration in the z-axis direction is applied thereto.
(37) In the collision detection sensor S3 of the present embodiment as well, the first and second lands Vbp and Vbn provided to the G module 10z are disposed similarly to the G modules 10x and 10y. As shown in
(38) The first and second lands Vbp and Vbn provided to the G module 10z are disposed similarly to the G modules 10x and 10y. However, in the G module 10z that needs to be different from the G modules 10x and 10y in the structure, the first and second lands Vbp and Vbn do not have to be necessarily disposed similarly to the G modules 10x and 10y. For example, as shown in
(39) The collision detection sensors S1, S2 and S3 for detecting acceleration in the x-, y- and z-axis directions of the present embodiment are configured as described.
(40) The collision detection sensors S1, S2 and S3 configured in this way use identically shaped terminals 11 and 12. Further, the G module 10x used for the collision detection sensor S1 can have a configuration identical with the G module 10y used for the collision detection sensor S2.
(41) Specifically, in each of the G modules 10x and 10y, the first and second lands Vbp and Vbn are disposed at the respective opposing corners. As can be seen from
(42) Thus, the G modules 10x and 10y for the collision detection sensors S1 and S2 can be identically configured as one type of G module to respectively detect acceleration in the x- and y-axis direction, and accordingly it is not necessary to prepare two types of G modules for these directions. The G module 10z for the collision detection sensor S3 for detecting acceleration in the z-axis direction is separately prepared as another type of G module. Thus, acceleration detection in three directions, that is, the x-, y- and z-axis directions can be achieved by using two types of G modules and a set of identically shaped terminals 11 and 12.
(43) Thus, use of identically shaped terminals 11 and 12 and identically configured G modules 10x and 10y having respective acceleration detection elements enables production of a plurality of types of collision detection sensors S1, S2 and S3 for detecting acceleration in different directions.
Second Embodiment
(44) The following description addresses a second embodiment of the present disclosure. The present embodiment is different from the first embodiment in that there is a change in the back surface structures of the G modules 10x, 10y and 10z. The rest of the configuration is the same as the first embodiment and therefore the following description is focused on the difference from the first embodiment.
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(46) As mentioned above, the first and second lands Vbp and Vbn are bonded to the terminals 11 and 12, respectively, by soldering or other methods. If the G module 10x, 10y or 10z is provided with only the first and second lands Vbp and Vbn, the G module is bonded to the terminals 11 and 12 being supported at two points. This two-point support may lead to unstable mounting causing, for example, tilting of the G module 10x, 10y or 10z when bonded.
(47) As measures against this, the G module 10x, 10y or 10z of the present embodiment is provided with the first and second non-connectable terminals NC1 and NC2 at opposing corners which are different from the opposing corners where the first and second lands Vbp and Vbn are disposed, respectively. Thus, as shown in
(48) As mentioned above, the first and second non-connectable terminals NC1 and NC2 are dummy terminals that are not electrically connected to the acceleration detection element or the signal processing circuit. Therefore, no problem is raised if they are bonded to the terminals 11 and 12 by soldering or other methods.
(49) Specifically, as shown in
(50) Thus, in the G module 10x, it is the first non-connectable terminal NC1 which is bonded to the terminal 11, whereas, in the G module 10y, it is the second non-connectable terminal NC2 which is connected to the terminal 11. In other words, the non-connectable terminal bonded to the terminal 11 is different between the G module 10x and the G module 10y. Similarly, in the G module 10x, it is the second non-connectable terminal NC2 which is bonded to the terminal 12, whereas, in the G module 10y, it is the first non-connectable terminal NC1 which is connected to the terminal 12. In other words, the non-connectable terminal bonded to the terminal 12 is different between the G module 10x and the G module 10y.
(51) However, since the first and second non-connectable terminals NC1 and NC2 are dummy terminals, these terminals, when connected to the terminal 11 or 12, do not affect the potential of the first land Vbp or the second land Vbn connected to the same terminal 11 or 12.
(52) Thus, with the configuration of the present embodiment, advantageous effects similar to those of the first embodiment can be achieved, and at the same time, stability of bonding can be enhanced.
(53) As shown in
Third Embodiment
(54) The following description addresses a third embodiment of the present disclosure. The present embodiment is different from the first or second embodiment in that distributed system interface 3 (DSI3), as a communication protocol, is applied to the collision detection sensors. The rest of the configuration is similar to the first or second embodiment, and thus the following description is focused on the difference. Similar to the second embodiment, each sensor of the present embodiment is provided with a first non-connectable terminal NC1 and a second non-connectable terminal NC2; however these non-connectable terminals may be omitted as in the first embodiment.
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(56) The collision detection sensor S1 includes a G module 10x which is provided with an acceleration detection element 10xa, a peripheral circuit 10xb, and the like. In the collision detection sensor S1, the bus-in terminal BUSIN, the bus-out terminal BUSOUT and the bus-return terminal BUSRTN are arbitrarily connected to the wiring of the peripheral circuit 10xb. Since the collision detection sensors S2 and S3 are configured similarly to the collision detection sensor S1, description is omitted.
(57) For example, when collision detection is performed, a voltage Vi (voltage pulse signal) is inputted from the airbag ECU 20 to the bus-in terminal BUSIN of the collision detection sensor S1 which is located nearest to the airbag ECU 20. Based on the input, a voltage Vo (voltage pulse signal) is transmitted to the bus-in terminal BUSIN of the collision detection sensor S2 at the subsequent stage, through the bus-out terminal BUSOUT of the collision detection sensor S1. Similarly, a pulse signal is transmitted to the bus-in terminal BUSIN of the collision detection sensor S3 at the subsequent stage, through the bus-out terminal BUSOUT of the collision detection sensor S2.
(58) The collision detection sensors S1, S2 and S3 output respective response signals in the form of current at different time points, through the bus-in terminals BUSIN and the bus-return terminals BUSRTN. The response signals, each of which indicates a detected acceleration, are transmitted to the airbag ECU 20, so that the airbag ECU 20 can determine whether an acceleration requiring inflation of the airbags has been caused.
(59) To be suitable for the application of such a communication mode, DSI3 communication employs the configuration including the three terminals of the bus-in terminal BUSIN, the bus-out terminal BUSOUT and the bus-return terminal BUSRTN.
(60) Thus, as shown in
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(62) Specifically, as shown in
(63) The corner provided with the bus-in terminal BUSIN and the corner provided with the first non-connectable terminals NC1 are bonded to the bonding surface 11a such that d.sub.8 is larger than d.sub.7. In the G module 10x, d.sub.9 indicates a distance from the corner provided with the bus-out terminal BUSOUT to the base of the drawn portion 12b. Also, d.sub.10 indicates a distance from the corner provided with the second non-connectable terminal NC2 to the base of the drawn portion 12b. The corner provided with the bus-out terminal BUSOUT and the corner provided with the second non-connectable terminal NC2 are bonded to the bonding surface 12a such that d.sub.9 is larger than d.sub.10. Further, the terminal 13 is disposed between the terminals 11 and 12, with the drawn portion 13b being drawn in the same direction as the drawn portions 11b and 12b, so that the bus-return terminal is bonded to the bonding surface 13a.
(64) As shown in
(65) In the G module 10y having four corners, d.sub.11 indicates a distance from the corner provided with the bus-in terminal BUSIN to the base of the drawn portion 11b. Also, d.sub.12 indicates a distance from the corner provided with the second non-connectable terminal NC2 to the base of the drawn portion 11b. The corner provided with the bus-in terminal BUSIN and the corner provided with the second non-connectable terminal NC2 are bonded to the bonding surface 11a such that d.sub.11 is larger than d.sub.12.
(66) In the G module 10y, d.sub.13 indicates a distance from the corner provided with a bus-out terminal BUSOUT to the base of the drawn portion 12b. Also, d.sub.14 indicates a distance from the corner provided with the first non-connectable terminal NC1 to the base of the drawn portion 12b. The corner provided with the bus-out terminal BUSOUT and the corner provided with the first non-connectable terminal NC1 are bonded to the bonding surface 12a such that d.sub.14 is larger than d.sub.13. Further, the terminal 13 is disposed between the terminals 11 and 12, with the drawn portion 13b being drawn in the same direction as the drawn portions 11b and 12b, so that the bus-return terminal BUSRTN is bonded to the bonding surface 13a.
(67) The collision detection sensor S3 shown in
(68) In the G module 10z having four corners, d.sub.15 indicates a distance from the corner provided with the bus-in terminal BUSIN to the base of the drawn portion 11b. Also, d.sub.16 indicates a distance from the corner provided with the first non-connectable terminal NC1 to the base of the drawn portion 12b. The corner provided with the bus-in terminal BUSIN and the corner provided with the first non-connectable terminal NC1 are bonded to the bonding surface 11a such that d.sub.16 is larger than d.sub.15.
(69) In the G module 10z, d.sub.17 indicates a distance from the corner provided with the bus-out terminal BUSOUT to the base of the drawn portion 12b. Also, d.sub.18 indicates a distance from the corner provided with the second non-connectable terminal NC2 to the base of the drawn portion 12b. The corner provided with the bus-out terminal BUSOUT and the corner provided with the second non-connectable terminal NC2 are bonded to the bonding surface 12a such that d.sub.17 is larger than d.sub.18. Further, the terminal 13 is disposed between the terminals 11 and 12, with the drawn portion 13b being drawn in the same direction as the drawn portions 11b and 12b, so that the bus-return terminal BUSRTN is bonded to the bonding surface 13a.
(70) The collision detection sensors S1, S2 and S3 of the present embodiment for respectively detecting acceleration in x-, y- and z-axis directions are configured as described above.
(71) As described above, identically shaped terminals 11 and 12 can also be used for the collision detection sensors S1, S2 and S3 applied to DSI3 communication, and the G module 10x used for the collision detection sensor S1 can be identically configured with the G module 10y used for the collision detection sensor S2.
Other Embodiments
(72) The technique of the present disclosure can be modified appropriately within a range of not departing from the present disclosure.
(73) For example, the G modules 10x, 10y and 10z each do not necessarily need to have a square upper surface, but may have a different quadrangular shape, such as a rectangular shape, or may have a rounded or chamfered rectangular shape. Also, the shapes of the terminals 11, 12 and 13 are only examples. The terminal 11, 12 or 13 may be in a different shape, such as a shape in which the drawn portion 11b, 12b or 13b is drawn being partially curved, instead of being drawn straight.
(74) In the embodiments described above, the collision detection sensors S1, S2 and S3 are configured by the respective G modules 10x, 10y and 10z and the terminals 11, 12 and 13. However, the collision detection sensors S1, S2 and S3 may be configured using other components. For example, the G modules 10x, 10y and 10z and the bonding surfaces 11a, 12a and 13a may be covered with a sealing resin, with only the ends of the drawn portions 11b, 12b and 13b being exposed.
(75) The embodiments described above each show the collision detection sensors S1, S2 and S3 for respectively detecting acceleration in the x-, y- and z-axis directions. However, even when the present disclosure is applied to collision detection sensors for detecting acceleration in at least two directions, e.g. x- and y-axis directions in the aforementioned embodiments, identically shaped terminals and identically configured G modules can be used. Accordingly, it is not always necessary to provide three types of collision detection sensors so that acceleration in three directions can be detected.