Single-stage single-inductor multiple-output (SIMO) inverter topology with precise and independent amplitude control for each AC output
10903756 ยท 2021-01-26
Assignee
Inventors
- Ting Leung Albert Lee (Hong Kong, HK)
- Weijian Jin (Hong Kong, CN)
- Sinan LI (Hong Kong, CN)
- Siew Chong Tan (Hong Kong, HK)
- Shu Yuen Ron Hui (Hong Kong, HK)
Cpc classification
H02M3/158
ELECTRICITY
H02M7/537
ELECTRICITY
H02M7/4826
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02M7/537
ELECTRICITY
H02M7/48
ELECTRICITY
Abstract
A system and a control method for generating multiple independent alternating current (AC) voltages from a direct current (DC) voltage source in a single-inductor multiple-output (SIMO) inverter are disclosed. The system comprising: a DC voltage source (101) for providing electrical energy; a front-stage DC-DC power converter (105) comprising exactly one inductor as an energy storage element for power conversion and a main switching element; a plurality of selectable output branches (106), wherein each output branch comprises an output selection switch (107), a resonant tank (110), and a transmitter coil (109), wherein the resonant tank converts output power of the DC-DC power converter into AC power for feeding the transmitter coil; and a controller (104) for determining ON/OFF states of the main switching element and the output selection switch of each of the output branches. The system and the method can provide simple, compact, scalable, and low-cost solutions by employing only a single inductor to drive multiple independent transmitting coils.
Claims
1. A system for generating multiple independent alternating current (AC) voltages from a direct current (DC) voltage source in a single-inductor multiple-output (SIMO) inverter, the system comprising: a DC voltage source for providing electrical energy; a front-stage DC-DC power converter comprising exactly one inductor as an energy storage element for power conversion and a main switching element; a plurality of selectable output branches, wherein each output branch comprises an output selection switch, a resonant tank, and a transmitter coil, wherein the resonant tank converts output power of the DC-DC power converter into an AC power for feeding the transmitter coil; and a controller for determining ON/OFF states of the main switching element and the output selection switch of each of the output branches, wherein current of the inductor of the DC-DC power converter is controlled by the main switching element in a discontinuous current mode (DCM); wherein each output branch comprises a voltage sensor to provide a voltage signal as a control signal; and wherein the voltage sensor is a peak voltage detector.
2. The system according to claim 1, further comprising output branch sensors for the output branches for providing feedback control signals to the controller.
3. The system according to claim 1, further comprising a current sensor for sensing the current of the inductor of the DC-DC power converter to provide main control signals for the system.
4. The system according to claim 3, wherein the current sensor measures current pulses of the inductor of the DC-DC power converter.
5. The system according to claim 3, wherein the current sensor provides current pulse signals that are synchronized with operating frequency for controlling switching states of the output selection switches, along with enable signals of logical circuits for the corresponding output branches.
6. The system according to claim 1, wherein the DC-DC power converter is a switched mode power electronic circuit.
7. The system according to claim 6, wherein the DC-DC power converter is a buck power converter, a boost power converter, a buck-boost power converter, or a derivative thereof.
8. The system according to claim 1, wherein the resonant tank comprises an inductor and a capacitor connected in parallel, and wherein AC voltage across the capacitor is fed to the transmitter coil.
9. The system according to claim 1, wherein the peak voltage detector comprises a diode and a capacitor connected to each other in series, and a resistor connected in parallel with the capacitor for determining a discharge time constant of the peak voltage detector, and wherein the voltage of the diode and the capacitor represents a peak voltage.
10. The system according to claim 1, wherein a voltage of the resonant tank is sensed and compared with a reference voltage to obtain a voltage difference, and the voltage difference is then based upon to derive a duty cycle of the main switching element of the DC-DC power converter by a pulse-width-modulation (PWM) circuit.
11. The system according to claim 10, wherein the voltage difference is multiplexed and fed to the PWM circuit.
12. The system according to claim 10, wherein the voltage difference is proportional to the duty cycle of the main switching element of DC-DC power converter, and wherein the duty cycle of the main switching element is proportional to a peak current of the inductor of the DC-DC power converter.
13. The system according to claim 10, wherein an output voltage of each resonant tank is a peak voltage of the resonant tank.
14. The system according to claim 1, wherein the current of the inductor of the DC-DC power converter is controlled by the main switching element in the discontinuous current mode (DCM) to provide a soft-switching condition for the main switching element and to reduce cross-interference in control of the output branches.
15. The system according to claim 14, wherein current pulses of the inductor are directed to the output branches through control of the output selection switches.
16. The system according to claim 1, wherein the output selection switches are controlled such that no more than one output selection switch is turned on at any instant, and such that an input current of the inductor of the DC-DC power convertor is delivered to the output branches in sequence to provide electric power for the output branches.
17. The system according to claim 1, wherein the main switching element of the DC-DC power converter is switched at integer multiples of a resonant frequency of the resonant tanks.
18. The system according to claim 1, wherein the transmitter coils provide wireless power for one or more loads that have a receiver coil tuned at a resonant frequency of the resonant tanks.
19. The system according to claim 18, wherein the one or more loads comprise a portable electronic product with a compatible receiver coil, a heating utensil suitable for inductive cooking, or both.
20. The system according to claim 1, wherein, in each output branch, an inductance of the transmitter coil is larger than that of an inductor of the resonant tank, such that a resonant frequency of the resonant tank does not change significantly when the transmitter coil is loaded.
21. A control method for generating multiple independent AC voltages from a DC voltage source in a SIMO inverter based on a system according to claim 1 that further comprises output branch sensors for the output branches for providing feedback control signals to the controller and a current sensor for sensing the current of the inductor of the DC-DC power converter to provide main control signals for the system, the method comprising: receiving, by the controller, the feedback control signals from the output branch sensors and the main control signals from the current sensor; and determining, by the controller, the ON/OFF states of the main switching element of the DC-DC power converter based on the main control signals from the current sensor; and determining, by the controller, the ON/OFF states of the output selection switches of the output branches based on the feedback control signals from the output branch sensors.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(22) Embodiments of the subject invention provide novel and advantageous systems, methods, and topologies for generating multiple alternating current (AC) power sources from a common direct current (DC) power supply simultaneously. Such systems, methods, and topologies can be compact, scalable, cost-effective, highly efficient, and easy to implement. Each AC power source can independently provide energy to a transmitting coil in an inductively-coupled wireless power transfer (WPT) system. To achieve this objective, embodiments of the subject invention provide single-stage DC-AC single-inductor multiple-output (SIMO) inverter topologies. Such a topology can include a frontend DC-DC converter with only one inductor for energy storage and a plurality of selectable output branches, each of which can comprise an output selection switch, an LC resonant tank, and a transmitter coil. The resonant tank, which can be an integral part of the power stage of the DC-AC SIMO inverter, can transform the input DC power into an AC power for feeding the transmitting coil. In many embodiments, a single controller can be used to determine the ON/OFF states for the main switching element of the DC-DC converter as well as the switching elements of the output branches. Each individual output branch can use a voltage sensor, which can be in the form of for example a peak voltage detector, to provide a voltage signal for control purposes. A current sensor, which can measure the current pulses in the inductor of the DC-DC power converter, can also be present to provide the control signals for the system.
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(25) The SIMO inverter topology according to embodiments of the subject invention offers simple, compact, scalable, and low-cost solutions for generating multiple AC outputs. Only a single-stage DC-AC power conversion is required to power multiple AC loads concurrently. Each additional load requires only one more power switch. Hence, the total number of power switches required is only (N1) for the inverter with boost power stage.
(26) The operating principles of systems and control methods of embodiments of the subject invention will now be discussed. A boost converter is used as an example for illustrating the operating principles, although other types of converters such as buck and buck-boost converter (that also use one inductor) can also be used.
(27) Referring to
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where f.sub.sw is the switching frequency and f.sub.o is the resonant frequency.
(29) For example, the operating frequency of the Qi wireless power standard ranges between 110 kHz and 205 kHz. If a system according to an embodiment of the subject invention is used to conform to the Qi standard, the switching frequency (or resonant frequency) of the SIMO inverter can fall within this frequency range. Of course, a frequency that suits other international standards can also be chosen. For a chosen resonant frequency, the appropriate values of L.sub.o and C.sub.o can be determined.
(30) Assuming that the power stage of the SIMO inverter is configured as a boost converter for illustrative purposes only, the switching sequence of all the SIMO switches, namely the main power switch and the output switches, is explained as follows.
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(32) Once the inductor current attains the peak value given by Equation (2), S.sub.main is turned OFF and one of the output switches is turned ON (while the remaining output switches are OFF). This marks the beginning of the second sub-interval in DCM. The inductor current then ramps down with a negative slope of m.sub.2=[V.sub.inV.sub.o(t)]/L 126, where V.sub.o(t) represents the instantaneous value of the sinusoidal output voltage. Because the SIMO inverter operates as a boost converter in this case, V.sub.in<V.sub.o(t) during the second sub-interval. Hence, m.sub.2 126 is negative. The output switch remains ON until the zero-crossing of the inductor current is detected. At the end of the second sub-interval, the inductor is fully discharged and the output switch is turned OFF under zero-current condition. The SIMO inverter then enters the third sub-interval (idle phase) in which all the switches are turned OFF and the inductor current remains at zero until the arrival of the next rising edge of the switching clock. The aforementioned switching sequence then repeats itself for every switching cycle. The main idea is that the time-shared inductor delivers the required energy into each individual AC load in a round-robin fashion.
(33) The down-slope of the inductor current 126 actually varies with the instantaneous value of the sinusoidal output voltage because the output voltage can be decoupled into a DC (average) component and an AC component. For the sake of simplicity, first-order approximation can be applied by considering only the DC component of the output voltage during the second sub-interval. As a result, the down-slope of the inductor current can be represented as a straight line, as depicted in
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where
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(36) Soft switching can be used in the output switches to mitigate the switching loss and reduce the generation of electromagnetic interference (EMI). As an example, at the end of the second sub-interval when the inductor current, i.e., the current across the output diode D.sub.o1, returns to zero, the output switch S.sub.out1 can be turned OFF with zero-current switching (ZCS). The same soft switching technique can also be applied to other output switches.
(37) The switching sequence of an SIMO inverter with the power stage configured as a buck converter, according to an embodiment of the subject invention, will now be discussed.
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(39) Once the inductor current 130 reaches its peak value given by Equation (4), S.sub.HS 127 is turned OFF and then the low-side switch S.sub.LS 128 is turned ON. This marks the beginning of the second sub-interval in DCM. The inductor current 130 ramps down with a slope of m.sub.2=V.sub.o(t)/L 132, where V.sub.o(t) represents the instantaneous value of the sinusoidal output voltage. S.sub.LS 128 remains ON until either the zero-crossing of the inductor current or the zero-crossing of the output voltage is detected. At the end of the second sub-interval, the inductor is fully discharged and S.sub.LS 128 is turned OFF under zero-current condition. The SIMO inverter then enters the third sub-interval (idle phase) in DCM where the inductor current 130 remains at zero until the arrival of the next rising edge of the switching clock. The output switch (e.g. S.sub.out1 129a) remains ON for the full switching cycle. The switching sequence then repeats itself in the following switching cycle for another output.
(40) In an embodiment, the power stage of the SIMO inverter topology can be configured as buck-boost.
(41) An important requirement of the SIMO inverter according to many embodiments of the subject invention is that it must operate in DCM. This means that the inductor current always returns to zero at the end of every switching cycle. The inductor current is fed to each individual AC output in a time-multiplexed fashion. The use of this time-multiplexing control scheme with multiple energizing phases means that the outputs are fully decoupled in time. In other words, a load change in one output will not induce an unwanted change in another output. Hence, it results in negligible cross-regulation across the outputs.
(42) By way of example only, operating modes of an SIMO inverter will be discussed using a single-inductor three-output (SITO) inverter as an example, as shown in
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(44) There are three distinct modes of operation per output during one switching period T.sub.s, which can be categorized as follows (the first output is used as an example). Mode 1 (t.sub.0-t.sub.1): The main switch S.sub.main 138 is ON, and all the output switches are OFF. The inductor current I.sub.L ramps up at a constant rate of V.sub.in/L. Mode 1 for the first output is annotated as (1-1) in
(45) The second and third outputs can follow the same switching sequence as the first output. The energy from the inductor can be distributed to the three outputs in a time-interleaving manner. The same switching sequence can be scaled conveniently to N outputs, where N is the total number of transmit coils.
(46) Single-stage DC-AC SIMO inverters of embodiments of the subject invention make use of a single inductor to generate multiple independent sinusoidal output voltages. By varying the voltage reference in each output, the magnitude of each individual output voltage can be independently adjusted. Practical applications for the SIMO inverters are plentiful and include driving an array of transmit coils for WPT. Advantages of such inverters include, but are not limited to, smaller component count, lower material cost, simplified control scheme, ease of implementation, and higher power efficiency.
(47) The subject invention includes, but is not limited to, the following exemplified embodiments.
(48) Embodiment 1. A system for generating multiple independent alternating current (AC) voltages from a direct current (DC) voltage source in a single-inductor multiple-output (SIMO) inverter, the system comprising:
(49) a DC voltage source for providing electrical energy;
(50) a front-stage DC-DC power converter comprising exactly one inductor as an energy storage element for power conversion;
(51) a plurality of selectable output branches, wherein each output branch comprises an output selection switch, a resonant tank, and a transmitter coil, wherein the resonant tank converts input DC power into an AC power for feeding the transmitter coil; and
(52) a controller for determining ON/OFF states of a main switching element of the DC-DC power converter and switching elements of the output branches.
(53) Embodiment 2. The system according to embodiment 1, further comprising output branch sensors for the output branches for providing feedback control signals to the controller.
(54) Embodiment 3. The system according to any of embodiments 1-2, further comprising a current sensor sensing current of the inductor of the DC-DC power converter to provide main control signals for the system.
(55) Embodiment 4. The system according to embodiment 3, wherein the current sensor measures current pulses in the inductor of the DC-DC power converter.
(56) Embodiment 5. The system according to any of embodiments 3-4, wherein the current sensor provides current pulse signals that are synchronized with the operating frequency and used to control switching states of the output selection switches, along with enable signals of logical circuits for the corresponding output branches.
(57) Embodiment 6. The system according to any of embodiments 1-5, wherein the DC-DC power converter is a switched mode power electronic circuit.
(58) Embodiment 7. The system according to embodiment 6, wherein the DC-DC power converter is a buck power converter, a boost power converter, a buck-boost power converter, or a derivative thereof.
(59) Embodiment 8. The system according to any of embodiments 1-7, wherein each resonant tank comprises an inductor and a capacitor connected in parallel, and wherein AC voltage across the capacitor is fed to the transmitter coil.
(60) Embodiment 9. The system according to any of embodiments 1-8, wherein each output branch comprises a voltage sensor to provide a voltage signal as a control signal.
(61) Embodiment 10. The system according to embodiment 9, wherein each voltage sensor is a peak voltage detector.
(62) Embodiment 11. The system according to embodiment 10, wherein the peak voltage detector comprises a diode and a capacitor connected to each other in series, and a resistor connected in parallel with the capacitor for determining a discharge time constant of the peak voltage detector, and wherein the voltage of the diode and the capacitor represents the peak voltage.
(63) Embodiment 12. The system according to any of embodiments 1-11, wherein a voltage of each resonant tank voltage is sensed and compared with a reference voltage, and the voltage difference is then used to derive a duty cycle of the main switching element of the DC-DC power converter through a pulse-width-modulation (PWM) circuit.
(64) Embodiment 13. The system according to embodiment 12, wherein the voltage difference is multiplexed and fed to the PWM circuit.
(65) Embodiment 14. The system according to embodiment 12, wherein the voltage difference is proportional to the duty cycle of the main switching element of DC-DC power converter, and wherein the duty cycle of the main switching element is proportional to a peak current of the inductor of the DC-DC power converter.
(66) Embodiment 15. The system according to embodiment 12, wherein an output voltage of each resonant tank is the peak voltage of the resonant tank.
(67) Embodiment 16. The system according to any of embodiments 1-15, wherein current of the inductor of the DC-DC power converter is controlled by the main switching element in a discontinuous current mode (DCM) to provide a soft-switching condition for the main switching element and to reduce cross-interference in the control of the output branches.
(68) Embodiment 17. The system according to embodiment 16, wherein current pulses of the inductor are directed to the output branches through the control of the output selection switches.
(69) Embodiment 18. The system according to any of embodiments 1-17, wherein the output selection switches are controlled such that not more than one output selection switch can be turned on at any instant, and such that an input current of the inductor of the DC-DC power convertor is delivered to the output branches in sequence to provide electric power for the output branches.
(70) Embodiment 19. The system according to any of embodiments 1-18, wherein the main switching element of the DC-DC power converter is switched at the resonant frequency of the resonant tanks.
(71) Embodiment 20. The system according to any of embodiments 1-19, wherein the transmitter coils provide wireless power for one or more loads that have a receiver coil tuned at the resonant frequency of the resonant tanks.
(72) Embodiment 21. The system according to embodiment 20, wherein the one or more loads comprise a portable electronics product with a compatible receiver coil, a heating utensil suitable for inductive cooking, or both.
(73) Embodiment 22. The system according to any of embodiments 1-21, wherein, in each output branch, an inductance of the transmitter coil is larger than that of an inductor of the resonant tank, such that the resonant frequency of the resonant tank does not change significantly when the transmitter coil is loaded.
(74) Embodiment 23. A control method for generating multiple independent AC voltages from a DC voltage source in a SIMO inverter using a system according to any of embodiments 3-22, the method comprising:
(75) receiving, by the controller, the feedback control signals from the output branch sensors and the main control signals from the current sensor; and
(76) determining, by the controller, the ON/OFF states of the main switching element of the DC-DC power converter based on the main control signals from the current sensor; and
(77) determining, by the controller, the ON/OFF states of the switching elements of the output branches based on the feedback control signals from the output branch sensors.
(78) A greater understanding of the present invention and of its many advantages may be had from the following examples, given by way of illustration. The following examples are illustrative of some of the methods, applications, embodiments and variants of the present invention. They are, of course, not to be considered as limiting the invention. Numerous changes and modifications can be made with respect to the invention.
Example 1
(79) Time-domain simulations were conducted using PowerSim (PSIM) software. The simulations were run on an SIMO inverter as described herein, using the design specifications listed in Table 1.
(80) First, the basic functionality of a single-inductor single-output (SISO) inverter, which is a special case of the SIMO inverter, was investigated. For illustrative purposes, a switching frequency of 111 kHz was chosen, and that falls within the specified frequency range from the Qi standard (i.e., 110 kHz-205 kHz). Other frequency values within this range could also be used and investigated.
(81) Referring to
(82) TABLE-US-00001 TABLE 1 Design specifications of the simulated SIMO inverter. Design Parameter Value Input voltage (V.sub.in) 3 V Switching Frequency 111 kHz Main Inductor 3 F Capacitor in the resonant tank 1 F Inductor in the resonant tank 2 H Inductance of the transmit coil 100 H Resistor in the resonant tank 50 Forward voltage drop (V.sub.F) across the diode 0.3 V
(83) The duty ratio of the main switch S.sub.main can be used to adjust the peak value of the output voltage.
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Example 2
(85) Time-domain simulations were conducted using PSIM software, as discussed in the first paragraph of Example 1. The design specifications listed in Table 1 were used. The functionality of a single-inductor three-output (SITO) inverter was investigated. First, a balanced load condition was investigated in which the three sinusoidal output voltages had the same frequency and magnitude.
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Example 3
(87) Example 2 was repeated, but using an unbalanced load condition in which the three sinusoidal output voltages had the same frequency but different amplitudes.
(88) The simulation results of Examples 1, 2, and 3 verify the functionality of the SIMO inverters of embodiments of the subject invention, which can use a single inductor to generate multiple independent AC voltages. Such an inverter can generate a high quality sine wave at each output with very low harmonics. The amplitude of each output voltage can be independently adjusted by varying the corresponding reference voltage in the closed-loop operation.
(89) It should be understood that the examples and embodiments described herein are for illustrative purposes only and that various modifications or changes in light thereof will be suggested to persons skilled in the art and are to be included within the spirit and purview of this application.
(90) All patents, patent applications, provisional applications, and publications referred to or cited herein (including those in the References section) are incorporated by reference in their entirety, including all figures and tables, to the extent they are not inconsistent with the explicit teachings of this specification.
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