Method and apparatus for producing a mixture of carbon monoxide and hydrogen

Abstract

In a method for producing a gaseous mixture of CO and H.sub.2, a first gas comprising at least 50% CO is compressed in a first compressor to form a first compressed gas cooled to a first temperature and mixes with a second gas comprising at least 50% hydrogen in order to form the gaseous mixture, at least one of the first and second gases originating from a cryogenic distillation separation unit in which a feed gas containing H.sub.2 and CO cools in a first heat exchanger and is separated in at least one distillation column and at least one part of the second gas heats in the separation unit to a third temperature lower than the first temperature and is then sent to mix with the first gas.

Claims

1. A process for the production of a gas mixture of carbon monoxide and hydrogen in which: i) compressing a first gas comprising at least 50% of carbon monoxide in a first compressor in order to form a first compressed gas; ii) cooling the first compressed gas using a water cooler to a first temperature to form a cooled first compressed gas; iii) mixing a second gas comprising at least 50% of hydrogen with the cooled first compressed gas in order to form the gas mixture; wherein at least one of the first and second gases originates from a unit for separation by cryogenic distillation in which a feed gas containing hydrogen and carbon monoxide is cooled in a first heat exchanger and is separated in at least one distillation column; wherein the process further includes a step of reducing the temperature of the gas mixture selected from the group consisting of: a) a part of the cooled first compressed gas is sent to the separation unit, where the part of the cooled first compressed gas is cooled down to a second temperature, which is less than the first temperature and is subsequently, without being heated within the first heat exchanger of the separation unit, mixed with the gas mixture or the second gas; b) at least a part of the second gas is reheated in the first heat exchanger of the separation unit up to a third temperature, which is less than the first temperature and is less than a temperature of a warm end of the first heat exchanger, and is subsequently sent to be mixed with the cooled first compressed gas without being further heated within the first heat exchanger of the separation unit, and c) combinations thereof.

2. The process as claimed in claim 1, in which the first and second gases originate from the unit for separation by cryogenic distillation.

3. The process as claimed in claim 1, in which a part of the second gas is reheated in the separation unit up to a temperature greater than the third temperature and is subsequently sent to be mixed with the first gas.

4. The process as claimed in claim 1, in which the gas mixture is subsequently compressed in a second compressor.

5. The process as claimed in claim 1, in which a first part of the first cooled compressed gas is sent to the first or to a second heat exchanger of the separation unit, where it is cooled down to an intermediate temperature of the heat exchanger and is subsequently mixed with the gas mixture or the second gas, and another part of the first cooled compressed gas is cooled to a temperature which is less than the intermediate temperature of the first or second heat exchanger and is used to reheat a distillation column of the unit.

6. The process as claimed in claim 1, in which a first part of the cooled first compressed gas is sent to the first or to a second heat exchanger, where it is cooled down to an intermediate temperature of the heat exchanger and is subsequently mixed with the gas mixture or the second gas, and another part of the cooled first compressed gas is cooled in the first or second heat exchanger and is reduced in pressure in a turbine in order to provide the unit with frigories.

7. The process as claimed in claim 1, in which only a first part of the first gas is cooled in a cooler downstream of the first compressor and another part of the first gas is withdrawn upstream of the cooler and mixed with the first part and/or the gas mixture in order to regulate the temperature thereof.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) These and other features, aspects, and advantages of the present invention will become better understood with regard to the following description, claims, and accompanying drawings. It is to be noted, however, that the drawings illustrate only several embodiments of the invention and are therefore not to be considered limiting of the invention's scope as it can admit to other equally effective embodiments.

(2) FIG. 1 represents an embodiment of the prior art.

(3) FIG. 2 represents an embodiment of the present invention.

(4) FIG. 3 represents another embodiment of the present invention.

(5) FIG. 4 represents another embodiment of the present invention.

(6) FIG. 5 represents another embodiment of the present invention.

DETAILED DESCRIPTION

(7) The invention will be described in more detail with reference to the figures, FIGS. 2 to 5 representing processes according to the invention.

(8) The separation in the cryogenic separation unit is carried out in FIGS. 2 to 5 in the same way as for FIG. 1. Other cryogenic separations can also be used.

(9) One solution according to the invention, illustrated in FIG. 2, is to exit the hydrogen-rich fraction 5 from the cold box at a colder temperature than the warm end of the heat exchanger E1. Thus, the fraction is reheated up to a temperature which is less than that of the carbon monoxide 23, 24 cooled in the cooler R, for example 4 C., and mixed with the CO produced directly by the CO compressor at 41 C. in order to produce a gas mixture 27, known as oxogas, at 20 C. However, this solution does not make it possible to satisfactorily control the outlet temperature of the hydrogen-rich fraction and thus does not make it possible to satisfactorily control the temperature of the oxogas mixture 27. This has the disadvantage of creating disruptions in the intake flow rate by volume of the oxogas compressor C2, which can result in a shutdown of the compressor.

(10) According to the solution of FIG. 3, a part 23 of the CO produced by the CO compressor C1 and cooled by the cooler R is then cooled in the main exchange line E1 of the cold box down to a temperature of less than 39 C., for example of approximately 17 C. The energy for cooling the CO produced is contributed by the cycle compressor C1 common to the separation of the synthesis gas, which avoids the capital costs of an additional refrigerating unit. A part 26 of the carbon monoxide taken to this temperature of less than 39 C. is sent to be mixed with the cooled carbon monoxide 24 or the mixture of carbon monoxide 24 and hydrogen 5. This short-circuiting of the CO between the compressor C1 and the outlet of the exchanger of the cold box makes it possible to ensure a better stability of the temperature of the oxogas.

(11) This has the effect of also reducing the temperature of the hydrogen 5, which exits from the warm end of the heat exchanger E1 at 10 C.

(12) The temperature of the oxogas 27 can be precisely regulated in order to be in the vicinity of a predetermined temperature, for example 20 C.

(13) According to the solution of FIG. 4, the temperature of the oxogas 27 can be regulated by adding hydrogen to the carbon monoxide at two different temperatures. The hydrogen-rich fraction 5 is separated into two and the two parts are produced at two different temperature levels by the main exchanger of the separation cold box. In this instance, the fraction 5A is reheated up to an intermediate temperature of the heat exchanger E1, for example 0 C., and the fraction 5B is reheated up to a higher temperature, for example of 10 C.

(14) According to the solution of FIG. 5, the hydrogen 5 is completely reheated to a low temperature, for example of 0 C., and mixed with the carbon monoxide 24 at this temperature at the outlet of the cooler R. The regulation of the temperature can be adjusted by adding a part 22 of the carbon monoxide withdrawn upstream of the cooler R at 100 C. In this way, the temperature of the oxogas 27 can be regulated at a predetermined value, for example 20 C.

(15) It is obviously possible to combine together the solutions illustrated. For example, the mixing of compressed and uncooled carbon monoxide 22 in order to form the oxogas 27 can be applied to FIGS. 2 to 4.

(16) Likewise, the carbon monoxide cooled in the separation unit can be used to regulate the temperature of the oxogas in FIGS. 2, 4 and 5.

(17) It is not necessary for all the heat exchanges of carbon monoxide to be cooled and/or of hydrogen to be reheated to be carried out in the heat exchanger where the feed gas is cooled.

(18) While the invention has been described in conjunction with specific embodiments thereof, it is evident that many alternatives, modifications, and variations will be apparent to those skilled in the art in light of the foregoing description. Accordingly, it is intended to embrace all such alternatives, modifications, and variations as fall within the spirit and broad scope of the appended claims. The present invention may suitably comprise, consist or consist essentially of the elements disclosed and may be practiced in the absence of an element not disclosed. Furthermore, if there is language referring to order, such as first and second, it should be understood in an exemplary sense and not in a limiting sense. For example, it can be recognized by those skilled in the art that certain steps can be combined into a single step.

(19) The singular forms a, an and the include plural referents, unless the context clearly dictates otherwise.

(20) Comprising in a claim is an open transitional term which means the subsequently identified claim elements are a nonexclusive listing (i.e., anything else may be additionally included and remain within the scope of comprising). Comprising as used herein may be replaced by the more limited transitional terms consisting essentially of and consisting of unless otherwise indicated herein.

(21) Providing in a claim is defined to mean furnishing, supplying, making available, or preparing something. The step may be performed by any actor in the absence of express language in the claim to the contrary.

(22) Optional or optionally means that the subsequently described event or circumstances may or may not occur. The description includes instances where the event or circumstance occurs and instances where it does not occur.

(23) Ranges may be expressed herein as from about one particular value, and/or to about another particular value. When such a range is expressed, it is to be understood that another embodiment is from the one particular value and/or to the other particular value, along with all combinations within said range.

(24) All references identified herein are each hereby incorporated by reference into this application in their entireties, as well as for the specific information for which each is cited.