Detection and control device for HVAC supply vent
10900685 ยท 2021-01-26
Inventors
Cpc classification
F24F11/65
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F2120/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F2110/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/56
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F13/075
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F2110/65
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F2110/72
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F2013/207
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B30/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24F11/63
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/88
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/58
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24F11/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/58
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/88
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/65
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/56
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/63
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F13/075
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A detection and control device for a supply vent of a heating or cooling system includes a housing attachable to the supply vent, a display configured to present a message to a user, at least one sensor configured to measure at least one parameter, and a central processing unit. The central processing unit is programmed or configured to receive an input from the at least one sensor, determine based on the input received from the at least one sensor if one or more of the parameters measured by the at least one sensor is within a predefined safe zone, and generate and communicate an instruction to turn off a component of the heating or cooling system based at least partially on a determination that one or more of the parameters measured by the at least one sensor is outside of the predefined safe zone.
Claims
1. A detection and control device for a supply vent of a heating or cooling system, the device comprising: a vent cover having one or more cutouts for airflow, the vent cover attachable to the supply vent of the heating or cooling system; a housing attached to the vent cover; a display configured to present a message to a user; at least one sensor configured to measure at least one parameter in the supply vent; a central processing unit programmed or configured to: receive an input from the at least one sensor; determine, based on the input received from the at least one sensor, if one or more of the parameters measured by the at least one sensor is within a predefined safe zone; generate and communicate a suggested course of action to a user based at least partially on a determination that one or more of the parameters measured by the at least one sensor is outside of the predefined safe zone; determine, via an input received from the user, whether the suggested course of action has been completed; determine, for a second time, if one or more of the parameters measured by the at least one sensor is within a predefined safe zone based on the input received from the at least one sensor; and generate and communicate a subsequent suggested course of action to the user based at least partially on the second determination that one or more of the parameters measured by the at least one sensor is outside of the predefined safe zone.
2. The detection and control device of claim 1, wherein determining whether the suggested course of action has been completed comprises receiving, from at least one of the display and a control button, a response to the suggested course of action.
3. The detection and control device of claim 1, wherein communicating a suggested course of action comprises instructing the display to present a suggestion message.
4. A detection and control device for a supply vent of a heating or cooling system, the device comprising: a vent cover having one or more cutouts for airflow, the vent cover attachable to the supply vent of the heating or cooling system; a housing attached to the vent cover; a display configured to present a message to a user; at least one sensor configured to measure at least one parameter in the supply vent; a central processing unit programmed or configured to: receive an input from the at least one sensor; determine, based on the input received from the at least one sensor, if one or more of the parameters measured by the at least one sensor is within a predefined safe zone; and generate and communicate a suggested course of action to a user based at least partially on a determination that one or more of the parameters measured by the at least one sensor is outside of the predefined safe zone; a transmitter in communication with the central processing unit, the transmitter configured to communicate with a mobile device; and a receiver in communication with the central processing unit, the receiver configured to communicate with the mobile device; wherein communicating a suggested course of action comprises instructing the transmitter to transmit a suggestion message to the mobile device; and wherein the central processing unit is further programmed or configured to: receive, from receiver via the mobile device, a response to the suggestion message; and determine, based at least partially on the response to the suggested course of action, whether the suggested course of action has been completed.
5. A computer-implemented method for controlling a heating or cooling system, the method comprising: attaching a detection and control device including a vent cover having one or more cutouts for airflow to a supply vent of the heating or cooling system, the detection and control device comprising at least one sensor communicating with a central processing unit; measuring, via the at least one sensor of the device, at least one parameter in the supply vent; communicating the measured parameter to the central processing unit as an input; determining, via the central processing unit of the detection and control device, if one or more of the parameters measured by the at least one sensor is within a predefined safe zone; generating and communicating, via the central processing unit of the detection and control device, a suggested course of action to a user based at least partially on a determination that one or more of the parameters measured by the at least one sensor is outside of the predefined safe zone; determining, via an input received from the user, whether the suggested course of action has been completed; determining, for a second time, if one or more of the parameters measured by the at least one sensor is within a predefined safe zone based on the input received from the at least one sensor; and generating and communicating, via the central processing unit of the detection and control device, a subsequent suggested course of action to the user based at least partially on the second determination that one or more of the parameters measured by the at least one sensor is outside of the predefined safe zone.
6. The computer implemented method of claim 5, wherein communicating a suggested course of action comprises presenting, via the central processing unit of the detection and control device, a suggestion message on a display of the detection and control device.
7. The computer implemented method of claim 5, wherein determining whether the suggested course of action has been completed comprises receiving, from at least one of a mobile device and the detection and control device, a response to the suggested course of action.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(11) For purposes of the description hereinafter, the terms upper, lower, right, left, vertical, horizontal, top, bottom, lateral, longitudinal, and derivatives thereof shall relate to the disclosed apparatus as it is oriented in the figures. However, it is to be understood that the apparatus of the present disclosure may assume alternative variations and step sequences, except where expressly specified to the contrary. It is also to be understood that the specific systems and processes illustrated in the attached drawings and described in the following specification are simply exemplary examples of the apparatus disclosed herein. Hence, specific dimensions and other physical characteristics related to the examples disclosed herein are not to be considered as limiting.
(12) As used herein, the term HVAC is an acronym for heating, ventilation, and air conditioning.
(13) As used herein, the term central heating and/or cooling unit refers to a climate controlling apparatus which supplies heated or cooled air to a residential or commercial structure. Such apparatuses include furnaces, boilers, heat pumps, air conditioning units, and like devices.
(14) As used herein, the terms supply vent and register may be used interchangeably to refer to an orifice or orifice cover through which climate-controlled air is supplied from a central heating and/or cooling unit.
(15) As used herein, the terms communication and communicate refer to the receipt or transfer of one or more signals, messages, commands, or other types of data. For one unit or device to be in communication with another unit or device means that the one unit or device is able to receive data from and/or transmit data to the other unit or device. A communication may use a direct or indirect connection, and may be wired and/or wireless in nature. Additionally, two units or devices may be in communication with each other even though the data transmitted may be modified, processed, routed, etc., between the first and second unit or device. For example, a first unit may be in communication with a second unit even though the first unit passively receives data, and does not actively transmit data to the second unit. As another example, a first unit may be in communication with a second unit if an intermediary unit processes data from the first unit and transmits processed data to the second unit. It will be appreciated that numerous other arrangements are possible.
(16) As used herein, the terms substantially or approximately, when used to relate a first numerical value or condition to a second numerical value or condition, means that the first numerical value or condition is within 10 units or within 10% of the second numerical value or condition, as the context dictates and unless explicitly indicated to the contrary. For example, the term substantially parallel to means within plus or minus 10 of parallel. Similarly, the term substantially perpendicular to means within plus or minus 10 of perpendicular. Similarly, the term substantially equal to means within 10% of being equal to.
(17) As used herein, the terms transverse, transverse to, and transversely to a given direction mean not parallel to that given direction. Thus, the terms transverse, transverse to, and transversely to a given direction encompass directions perpendicular to, substantially perpendicular to, and otherwise not parallel to the given direction.
(18) As used herein, the term associated with, when used in reference to multiple features or structures, means that the multiple features or structures are in contact with, touching, directly connected to, indirectly connected to, adhered to, or integrally formed with one another.
(19) Referring to the drawings in which like reference numerals refer to like parts throughout the several views thereof, the present disclosure is generally directed to a detection and control device for the use on or with an HVAC supply vent.
(20) Referring now to
(21) The display 130 may be either a digital or analog screen for visually presenting to the user various parameters detected by the device 100, as well as other information such as troubleshooting messages and user input requests. In some embodiments the display 130 may be a touch screen capable of receiving feedback from the user. The display 130 may include a backlight which illuminates the display 130 for ease of viewing. Additionally, the backlight may illuminate the display 130 in conspicuous colors or patterns to alert the user of an operating condition or abnormality. The display 130 may be divided into subsections according to the information being presented. For example, the display shown in
(22) Referring now to
(23) Referring now to
(24) Referring now to
(25) The control circuit 600 further includes a display controller 630 associated with the display 130. The display controller 630 delivers instructions from the CPU 610 to the display 130 and, in some embodiments, sends user inputs received from the display 130 to the CPU 610. Similarly, a button controller 640 associated with the control button 140 sends user inputs received from the control button 140 to the CPU 610.
(26) The control circuit 600 further includes a power source 650 which supplies electrical power to the CPU 610 and other power-consuming components of the control circuit 600. The power source 650 may be, in some embodiments, a replaceable or rechargeable battery. In other embodiments, the power source 650 may be a low voltage wire receiving power from the transformer or other circuitry of a central heating and/or cooling unit. The power source 650 may also be a low voltage wire supplemented with a battery backup.
(27) The control circuit 600 may further include a transmitter 660 and/or receiver 670 for communicating with an external electronic device. The transmitter 660 allows the CPU 610 to send instructions, data, or other information to the external electronic device, while the receiver 670 allows the CPU 610 to receive instructions, data, or other information from the external electronic device. The transmitter 660 and the receiver 670 may be a single component or separate components. The transmitter 660 and/or the receiver 670 may be capable of communicating via a wired or wireless connection utilizing various networks and/or communication connections. For example, a network over which the transmitter 660 and/or the receiver 670 may communicate may be a cellular network (e.g., a long-term evolution (LTE) network, a third generation (3G) network, a fourth generation (4G) network, a code division multiple access (CDMA) network, etc.), a public land mobile network (PLMN), a local area network (LAN), a wide area network (WAN), a metropolitan area network (MAN), a telephone network (e.g., the public switched telephone network (PSTN)), a private network, an ad hoc network, an intranet, the Internet, a fiber optic-based network, a cloud computing network, and/or the like, and/or a combination of these or other types of networks. A communication connection over which the transmitter 660 and/or the receiver 670 may communicate may be a nearfield (NFC) communication connection, a Satellite communication connection, an RFID communication connection, a Bluetooth communication connection, a Zigbee communication connection, and/or the like, and/or a combination of these or other types of communication connections. All components described herein as being in communication with the transmitter 660 and/or the receiver 670 may be capable of communicating via a wired or wireless connection utilizing various networks and/or communication connections described above.
(28) In some embodiments, the control circuit 600 further includes a wiring terminal 680 configured for connection to the low voltage circuitry of a central heating and/or cooling unit. The wiring terminal 680 may include connections for standard thermostat wire configurations, including, for example, a common wire, a compressor wire, a fan wire, a heat pump wire, one or two heat wires, and/or a common wire. The wiring terminal 680 facilitates direct communication between the control circuit 600 and the central heating and/or cooling unit, allowing the control unit 600 to control the central heating and/or cooling unit in place of or in conjunction with a thermostat. The wiring terminal 680 may alternatively be substituted for a wiring harness for connection to the low voltage circuitry of a central heating and/or cooling unit.
(29) The control circuit 600 may further include a computer readable storage medium 690 on which programming instructions of the CPU 610 may be stored and data gathered by the sensors 620a, 620b may be stored in a log.
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(31) Referring now to
(32) Referring now to
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(34) With continued reference to
(35) The CPU 610 also analyzes the data signals received from the sensors 620a, 620b to determine whether the value of the measured parameters is within a predefined safe zone. The predefined safe zone may be, for example, a range outside which the measured parameter may have adverse effects on the user's health, or a range outside which components of the central heating and/or cooling unit 1000 may be expected to fail. Alternatively, the predefined safe zone may include several tiered zones of increasing risk to the user's health or of increasing likelihood of component failure. For example, if the measured parameter is CO concentration, the predefined safe zone may include a first safe tier including values of less than 25 parts per million (ppm), a second caution tier including values of greater than 25 ppm but less than 70 ppm, and a third unsafe tier including values over 70 ppm.
(36) If the measured parameter falls outside the predefined safe zone, the CPU 610 may be programmed or configured to perform control action to attempt to rectify the unsafe parameter. For example, the CPU 610 may determine whether the CO concentration, as measured by the CO detector 620b, exceeds a predefined safe value of 70 ppm. If the CO concentration exceeds the predefined safe value, the CPU 610 may generate an instruction to the display controller 630 causing the backlight of the display 130 to illuminate in red. In addition, the instruction generated by the CPU 610 may cause the display controller 630 to present a warning message, such as UNSAFE CO LEVELS, on the display 130. In some embodiments, such as the embodiments of
(37) In other embodiments, the CPU 610 may be programmed or configured to turn off the heating and/or cooling unit 1000 based on a response to an inquiry presented to the user. If the predetermined safe value is exceeded, as measured by the CO detector, the CPU 610 may generate an inquiry message to present on the display 130. For example, the CPU 610 may instruct the display controller 630 to present the message UNSAFE CO LEVELPRESS BUTTON TO SHUT OFF FURNACE on the display 130. If the user subsequently presses the control button 140, the CPU 610 generates an instruction to shut off the heating and/or cooling unit 1000 via the wiring terminal 680 or the transmitter 660, substantially as described above. In other embodiments, the CPU 610 may instruct the transmitter 660 to send the inquiry message, such as UNSAFE CO LEVELREPLY S TO SHUT OFF FURNACE, to the mobile device 1300. The receiver 670 may then receive a response message from the mobile device 1300, and the CPU 610 may determine whether to shut off the heating and/or cooling unit 1000 based on the response message received.
(38) In still other embodiments, the CPU 610 may be programmed or configured to assist the user in diagnosing problems with the heating and cooling system. More particularly, if a predetermined safe value is exceeded the CPU 610 may be programmed or configured to present a suggested course of action from a library of suggested courses of action stored on the computer readable storage medium 690. For example, if the temperature in the duct 1100, as measured by the temperature sensor 620a, exceeds a predetermined safe value of 140 F., the CPU 610 may instruct the display controller 630 to present a suggestion message, such as OVERHEATINGCHANGE FILTERPRESS BUTTON WHEN COMPLETE, on the display 130. Once the user presses the control button 140, indicating that the filter has been changed, the CPU 610 instructs the display controller 630 to remove the suggestion message, and the CPU 610 generates an entry in the storage medium 690 indicating that the suggested course of action has been performed. After a predetermined period of time, the CPU 610 again analyzes the temperature sensor 620a measurement to determine if the suggested course of action was successful in reducing the measurement below the predefined safe value. If the measured parameter still exceeds the predefined safe value, the CPU 610 may generate a second suggested course of action and instruct the display controller 630 to present a second suggestion message. This process of generating suggested courses of action and receiving input and/or confirmation from the user may be repeated until the CPU 610 exhausts the library of suggested courses of action stored on the storage medium 690, or until the measured parameter falls below the predefined safe value. If the library of suggested courses of actions is exhausted, the CPU 610 may instruct the display controller 630 to present a final suggestion message, such as STILL OVERHEATINGCONTACT SERVICE TECH, on the display 130. The order in which the suggested courses of action are presented to the user may be based on a predetermined algorithm, such as in descending order of likely effectiveness, or the order may be based at least partially on inputs received from the user and/or the sensors 620. As discussed in connection with the other examples above, the CPU 610 may be configured to present the suggested courses of action to the user and receive responses from the user via the transmitter 660 and the receiver 670 communicating with the mobile device 1300, rather than or in addition to presenting the suggested courses of action and receive responses via the display 130 and control button 140.
(39) In another example, if the temperature in the duct 1100, as measured by the temperature sensor 620a, falls below a predetermined safe value of 45 F., the CPU 610 may instruct the display controller 630 to present a suggestion message, such as AIR CONDITIONER STUCK ONCONTACT SERVICE TECH, on the display 130.
(40) In some embodiments, the CPU 610 may be programmed or configured to turn off or hibernate the display 130 when the display 130 is not in use to conserve power. More particularly, the CPU 610 may be programmed or configured to automatically turn off or hibernate the display 130 after the display 130 has been turned on or awake for a predetermined period of time. One of the sensors 620 of the device 100 may be a motion sensor which turns on or wakens the display 130 when the sensor 620 detects movement of the user in the proximity of the device 100. Alternatively, one of the sensors 620 of the device 100 may be a touch sensor which turns on or wakens the display 130 when the sensor 620 detects pressure, such as a tap from the user's hand or foot on the device 100. In some embodiments, the CPU 610 may be programmed or configured to override the automatic turn off or hibernate function if a predefined safety value is exceeded. Thus, illumination of the display 130 may draw the user's attention to the display 130, which may be presenting a message to the user as described in several of the embodiments discussed above.
(41) As may be appreciated from the
(42) While several examples of a detection and control device for HVAC supply vents, as well as methods for using the same, are shown in the accompanying figures and described in detail hereinabove, other examples will be apparent to and readily made by those skilled in the art without departing from the scope and spirit of the present disclosure. For example, it is to be understood that aspects of the various embodiments described hereinabove may be combined with aspects of other embodiments while still falling within the scope of the present disclosure. Accordingly, the foregoing description is intended to be illustrative rather than restrictive. The assembly of the present disclosure described hereinabove is defined by the appended claims, and all changes to the disclosed assembly that fall within the meaning and range of equivalency of the claims are to be embraced within their scope.