Hot-fillable plastic container
10899493 ยท 2021-01-26
Assignee
Inventors
Cpc classification
B65D79/005
PERFORMING OPERATIONS; TRANSPORTING
B65D1/42
PERFORMING OPERATIONS; TRANSPORTING
B65D2501/0081
PERFORMING OPERATIONS; TRANSPORTING
B65D1/0207
PERFORMING OPERATIONS; TRANSPORTING
B65D85/72
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D1/02
PERFORMING OPERATIONS; TRANSPORTING
B65D1/42
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Plastic container comprises a container body having a bottom portion, a sidewall portion and an upper portion, with a chamber defined therein. The bottom portion includes a support surface and a variable dynamic base portion. The sidewall portion includes a lower circumferential groove ring, an upper circumferential groove ring, and a pair of longitudinal grooves extending longitudinally therebetween to define a front sidewall segment and a rear sidewall segment. The rear sidewall segment comprises a waist groove extending circumferentially between the pair of longitudinal grooves to define an upper rear sidewall segment and a lower rear sidewall segment, wherein one of the upper rear sidewall segment or the lower rear sidewall segment includes two vacuum panels with a rigid longitudinal support therebetween.
Claims
1. A hot fillable plastic container comprising: a container body comprising a bottom portion, a sidewall portion and an upper portion, the container body having a chamber defined therein, the container body further comprising a finish portion extending from the upper portion and defining a mouth in fluid communication with the chamber; the bottom portion including a support surface and a variable dynamic base portion configured to deflect in response to a pressure differential between the chamber and an exterior of the container body; the sidewall portion including a lower circumferential groove ring and an upper circumferential groove ring, the sidewall portion further including a pair of longitudinal grooves extending longitudinally between the lower and upper circumferential groove rings to define a front sidewall segment on a front side of the sidewall portion between the upper and lower circumferential groove rings and a rear sidewall segment on a rear side of the sidewall portion between the upper and lower circumferential groove rings; the rear sidewall segment comprising a waist groove extending circumferentially between the pair of longitudinal grooves to define an upper rear sidewall segment between the waist groove and the upper circumferential groove ring, and a lower rear sidewall segment between the waist groove and the lower circumferential groove ring, wherein one of the upper rear sidewall segment or the lower rear sidewall segment includes at least one vacuum panel configured to deflect in response to the pressure differential between the chamber and the exterior of the container body.
2. The hot fillable plastic container of claim 1, wherein each of the longitudinal grooves connects with the lower circumferential groove ring and the upper circumferential groove ring.
3. The hot fillable plastic container of claim 2, wherein the front sidewall segment is a front rigid panel bordered by the lower circumferential groove ring, the upper circumferential groove ring and the pair of longitudinal grooves.
4. The hot fillable plastic container of claim 3, wherein the front rigid panel includes a plurality of circumferentially-extending ribs.
5. The hot fillable plastic container of claim 1, wherein each of the longitudinal grooves is nonlinear.
6. The hot fillable plastic container of claim 5, wherein the front sidewall segment has a bow-tie shape defined between the pair of longitudinal grooves, with a maximum circumferential width proximate each of the lower and upper circumferential groove rings and a minimum circumferential width aligned longitudinally along a height of the sidewall portion with the waist groove.
7. The hot fillable plastic container of claim 1, further comprising a stiffening bead along at least a portion of a length of each longitudinal groove.
8. The hot fillable plastic container of claim 7, wherein the stiffening bead extends from a lower end of each longitudinal groove to about of a height of the hot fillable plastic container.
9. The hot fillable plastic container of claim 7, wherein the stiffening bead is disposed along a rear edge of each longitudinal groove.
10. The hot fillable plastic container of claim 1, wherein the waist groove extends about a circumference of between about 65% to about 75% of a diameter of the waist groove.
11. The hot fillable plastic container of claim 1, wherein the lower rear sidewall segment includes the at least one vacuum panel.
12. The hot fillable plastic container of claim 1, wherein the lower rear sidewall segment includes two vacuum panels, the lower rear sidewall segment further including a rigid longitudinal support between the two vacuum panels.
13. The hot fillable plastic container of claim 12, wherein each vacuum panel is angled inwardly toward the chamber relative to a vertical reference plane perpendicular to the support surface.
14. The hot fillable plastic container of claim 12, wherein each vacuum panel is recessed relative to an outer surface of the rear sidewall portion, wherein an upper recessed depth along an upper edge of the vacuum panel is greater than a lower recessed depth along a lower edge of the vacuum panel.
15. The hot fillable plastic container of claim 12, wherein the rigid longitudinal support is a rigid support panel having a border groove along an edge thereof.
16. The hot fillable plastic container of claim 15, wherein the border groove connects with the lower circumferential groove ring.
17. The hot fillable plastic container of claim 15, wherein the rigid support panel includes a plurality of circumferentially-extending ribs.
18. The hot fillable plastic container of claim 15, wherein the rigid support panel has a partial frustoconical shape tapering inwardly toward the waist groove.
19. The hot fillable plastic container of claim 1, wherein the upper rear sidewall segment has a partial bowl shape.
20. The hot fillable plastic container of claim 1, wherein the lower circumferential groove ring has a width W1 and depth D1 in side view, and an outer radius R1 in plan view, the ratio of the width W1 to the outer radius R1 ranges between 0.07 to 0.22, and the ratio of the depth D1 to the outer radius R1 ranges between 0.04 to 0.18.
21. The hot fillable plastic container of claim 1, wherein the upper circumferential groove ring has a width W2 and depth D2 in side view, and an outer radius R2 in plan view, the ratio of the width W2 to the outer radius R2 ranges between 0.07 to 0.22, and the ratio of the depth D2 to the outer radius R2 ranges between 0.04 to 0.18.
22. The hot fillable plastic container of claim 1, wherein the waist groove has a width W3 and depth D3 in side view, and an inside radius R3 in plan view, the ratio of the width W3 to the inside radius R3 ranges between 0.15 to 0.46, and the ratio of the depth D3 to the inside radius R3 ranges between 0.10 to 0.30.
23. The hot fillable plastic container of claim 1, wherein the longitudinal groove can have a width W4 and a depth D4 in plan view, and the front sidewall segment can have an outer radius R4 in plan view, the ratio of the width W4 to the outer radius R4 ranges between 0.07 to 0.18, and the ratio of the depth D4 to the outer radius R4 ranges between 0.02 to 0.14.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The subject matter of the application will be more readily understood from the following detailed description when read in conjunction with the accompanying drawings, in which:
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DETAILED DESCRIPTION
(21) Reference will now be made in detail to embodiments of the disclosed subject matter, an example of which is illustrated in the accompanying drawings. The disclosed subject matter will be described in conjunction with the detailed description of the system.
(22) Plastic containers disclosed herein can be used in hot-filling applications for packaging a wide variety of fluid and viscous beverage or liquid products, such as juices, sauces, teas, flavored waters, nectars, isotonic drinks and sports drinks etc. The plastic containers disclosed herein are configured to accommodate an increase in internal container pressure differential when the sealed containers are subject to thermal treatment, and capable of accommodating vacuum during cool down. The unique configuration of the disclosed plastic containers incorporates a number of features that collectively control unwanted deformation during hot-filling processes. Furthermore, the plastic containers disclosed herein have unique asymmetrical designs for hot-fill beverage and food markets.
(23) In accordance with the disclosed subject matter, a plastic container for hot-filling processes is provided. The hot-fillable plastic container comprises a container body having a bottom portion, a sidewall portion and an upper portion. The container body has a chamber defined therein. The container body further comprises a finish portion extending from the upper portion and defines a mouth in fluid communication with the chamber. The bottom portion includes a support surface and a variable dynamic base portion configured to deflect in response to a pressure differential between the chamber and an exterior of the container body. The sidewall portion includes a lower circumferential groove ring and an upper circumferential groove ring, and further includes a pair of longitudinal grooves extending longitudinally between the lower and upper circumferential groove rings to define a front sidewall segment on a front side of the sidewall portion between the upper and lower circumferential groove rings and a rear sidewall segment on a rear side of the sidewall portion between the upper and lower circumferential groove rings. The rear sidewall segment comprises a waist groove extending circumferentially between the pair of longitudinal grooves to define an upper rear sidewall segment between the waist groove and the upper circumferential groove ring, and a lower rear sidewall segment between the waist groove and the lower circumferential groove ring, wherein one of the upper rear sidewall segment or the lower rear sidewall segment includes at least one vacuum panel configured to deflect in response to the pressure differential between the chamber and the exterior of the container body.
(24) The accompanying figures, where like reference numerals refer to identical or functionally similar elements throughout the separate views, serve to further illustrate various embodiments and to explain various principles and advantages all in accordance with the disclosed subject matter. Hence, features depicted in the accompanying figures support corresponding features and combinations thereof of the claimed subject matter.
(25) Referring now to an exemplary embodiment as depicted in
(26) The bottom portion 130, as illustrated in
(27) In accordance with the disclosed subject matter and as illustrated in
(28) As illustrated in
(29) As illustrated in
(30) Exemplary dimensions of the lower circumferential groove ring 121 and upper circumferential groove ring 122 for an 18.5 oz container are reproduced in detail in Table 1 for purpose of illustration and not limitation.
(31) In accordance with another aspect of the disclosed subject matter, and as illustrated in
(32) In addition, as embodied herein and illustrated in
(33) As shown in
(34) The pair of longitudinal grooves 123 can be linear to define a generally rectangular panel. Additionally, as embodied herein and illustrated in
(35) In accordance with another aspect of the disclosed subject matter, and as illustrated in
(36) In accordance with another aspect of the disclosed subject matter, and as illustrated in
(37) As embodied herein, the lower rear sidewall segment 240 can include the at least one vacuum panel 245. As illustrated, for example and not limitation, in
(38) As embodied herein and illustrated in
(39) As embodied herein, the rear sidewall segment 220 also comprises an upper rear sidewall segment 230 defined between the waist groove 225 and the upper circumferential groove ring 122. As illustrated in
(40) For purpose of illustration and not limitation, reference is now made to an exemplary container in accordance with the disclosed subject matter. The exemplary container is configured to contain approximately 18.5 oz of fluid, and has an overall height of about 8.4 inches and overall maximum diameter at its base of about 2.77 inches. For convenience and illustration, the dimensions of such container for the lower circumferential groove ring 121 depicted in
(41) TABLE-US-00001 TABLE 1 Exemplary dimensions of lower and upper circumferential groove rings, waist groove, and longitudinal groove. Example Preferred (inch) Range (inch) Lower circumferential groove ring 121 Width (W1) 0.153 0.100-0.300 Depth (D1) 0.147 0.050-0.250 Outer Radius (R1) 1.383 1.125-2.500 Upper circumferential groove ring 122 Width (W2) 0.152 0.100-0.300 Depth (D2) 0.142 0.050-0.250 Outer Radius (R2) 1.378 1.125-2.500 Waist groove 225 Width (W3) 0.254 0.150-0.450 Depth (D3) 0.187 0.100-0.300 Inside Radius (R3) 0.970 0.750-2.000 Longitudinal groove 123 Width (W4) of lower portion 0.134 0.100-0.250 of longitudinal groove 123 Width (W4) of middle portion 0.178 0.100-0.250 of longitudinal groove 123 Width (W4) of upper portion 0.154 0.100-0.250 of longitudinal groove 123 Depth (D4) of lower portion 0.050 0.025-0.200 of longitudinal groove 123 Depth (D4) of middle portion 0.156 0.025-0.200 of longitudinal groove 123 Depth (D4) of upper portion 0.052 0.025-0.200 of longitudinal groove 123 Outer Radius (R4) 1.383 1.125-2.500
(42) As embodied herein, and for purpose of illustration and not limitation, the plastic containers disclosed herein can be formed using any suitable method as known in the art. For example, the plastic containers can be blow molded from an injection molded preform made from, for example, PET, PEN or blends thereof, or can be extrusion blow molded plastic, for example, polypropylene (PP). The finishes of the containers can be injection molded, i.e. the threaded portion can be formed as part of the preform, or can be blow molded and severed from an accommodation feature formed thereabove, as is known in the art.
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(44) These results indicate that the overall configuration of the disclosed subject matter enables the plastic containers disclosed herein to accommodate different thermal and pressure differential scenarios associated with hot-filling processes, to control and eliminate unwanted deformation, making the package both visually appealing and functional for downstream situations
(45) While the disclosed subject matter is described herein in terms of certain preferred embodiments, those skilled in the art will recognize that various modifications and improvements can be made to the disclosed subject matter without departing from the scope thereof. Moreover, although individual features of one embodiment of the disclosed subject matter can be discussed herein or shown in the drawings of the one embodiment and not in other embodiments, it should be apparent that individual features of one embodiment can be combined with one or more features of another embodiment or features from a plurality of embodiments.
(46) In addition to the various embodiments depicted and claimed, the disclosed subject matter is also directed to other embodiments having any other possible combination of the features disclosed and claimed herein. As such, the particular features presented herein can be combined with each other in other manners within the scope of the disclosed subject matter such that the disclosed subject matter includes any suitable combination of the features disclosed herein. Thus, the foregoing description of specific embodiments of the disclosed subject matter has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosed subject matter to those embodiments disclosed.
(47) It will be apparent to those skilled in the art that various modifications and variations can be made in the devices of the disclosed subject matter without departing from the spirit or scope of the disclosed subject matter. Thus, it is intended that the disclosed subject matter include modifications and variations that are within the scope of the appended claims and their equivalents.