Special lightweight, durable mounting system for sound foam panel and quick installation process
10900222 ยท 2021-01-26
Inventors
Cpc classification
E04B2001/8419
FIXED CONSTRUCTIONS
E04B2001/742
FIXED CONSTRUCTIONS
E04B2001/8263
FIXED CONSTRUCTIONS
International classification
E04B1/74
FIXED CONSTRUCTIONS
Abstract
A lightweight, durable mounting system for sound foam panels that provides a quick installation process and that solves the basic question of how a musician, home owner, renter, tenant, or person looking to make a room quieter can install sound absorbing foam panels in a fast, cheap, and un-harmful manner. The system includes an acoustical pad with selected sound absorption capabilities with an optional firm backing attached to the pad, an optional firm lay-in sheet with or without adhesive, a containment frame a fastening manner for removably securing the acoustical pad to the frame, and an installation way such as rings for hanging or adhesive pads for surface mounting to walls or ceilings.
Claims
1. A lightweight and portable sound attenuating panel structure comprised of: (a) a lightweight, durable mounting system comprising an installation means that includes a plurality of adhesive pads for fastening a containment frame to a surface of a wall or a ceiling; (b) the containment frame around a perimeter of a plurality of acoustical pads, the containment frame defining a sound attenuating panel; (c) the plurality of acoustical pads of the sound attenuating panel whereby each acoustical pad comprises an acoustical pad with a selected sound absorption capability and with a perimeter around the acoustical pad and two surfaces; and (d) at least one T-shaped fastening means for removably securing each of the acoustical pads to the containment frame, whereby the at least one T-shaped fastening means is to be positioned at corners of each acoustical pad and overlap either the corners of adjacent acoustical pads or the corner of an acoustical pad and the containment frame of the sound attenuating panel structure in order to secure such acoustical pads within the frame; wherein the lightweight and portable sound attenuating panel structure can be installed with tools, is used for sound attenuation and recording studios, and can be removed without damaging or leaving holes where removably mounted.
2. The lightweight and portable sound attenuating panel structure in claim 1 wherein each of the acoustical pads is further comprised with a firm backing attached to a surface of the acoustical pad which is the surface that is contiguous to the containment frame.
3. The lightweight and portable acoustical panel structure in claim 2 wherein the firm backing has a plurality of adhesive pads which secure the acoustic pad to the containment frame and which creates an air pocket between the firm backing and the surface of the wall or the ceiling.
4. The lightweight and portable sound attenuating panel structure in claim 2 wherein the containment frame comprises an enclosure tray to hold each of the acoustic pads, wherein the enclosure tray consists of side walls and end walls, each wall with a top rib that contains the acoustic pads consists of a series of floor ribs that surround the perimeter and creates an air pocket between the surface of the wall or the ceiling, and the at least one T-shaped fastening means consists of a tee plate that contains each of the acoustic panels at the center of the enclosure tray wherein a plurality of enclosure trays can be grouped together and secured at a sidewall of the enclosure trays.
5. The lightweight and portable sound attenuating panel structure in claim 4 wherein the firm backing comprises a firm lay-in sheet that is positioned between one surface of the plurality of acoustical pads and contiguously to a surface of the containment frame.
6. The lightweight and portable sound attenuating panel structure in claim 1 wherein each of the acoustical pads with selected sound absorption capability is selected from the group consisting of pyramid foam acoustic pads, sound proof rug pads, acoustic foam XL bass trap studio soundproofing pads, studio monitor speaker pads, eggshell foam pads, multicolor foam pads, foam pads with bevel, and cork pads.
7. The lightweight and portable sound attenuating panel structure in claim 1 wherein the containment frame is selected from the group consisting of cross channels, L frames, channel shaped edge frames, vertical and tubular structures, and mounting tee shaped inner frames.
8. The lightweight and portable sound attenuating panel structure in claim 1 wherein the T-shaped fastening means is selected from the group consisting of a rivet, a car rivet, a large headed rivet, a single or group of pin washers, a toggle bolt, a set of t-pins, and tee bars and screws.
9. A lightweight and portable sound attenuating panel structure comprised of: (a) a containment frame around a perimeter of a plurality of acoustical pads the frame defining a sound attenuating panel; (b) the plurality of acoustical pads of the sound attenuating panel whereby each acoustical pad comprises an acoustical pad with a selected sound absorption capability and with a perimeter around the acoustical pad and two surfaces; (c) at least one T-shaped fastening means for removably securing each of the acoustical pads to the containment frame, whereby the at least one T-shaped fastening means is to be positioned at corners of each acoustical pad and overlap either the corners of adjacent acoustical pads or the corner of an acoustical pad and the containment frame of the sound attenuating panel structure in order to secure such acoustical pads within the frame; and (d) an installation means of a plurality of rings for hanging the sound attenuating panel structure from walls or ceilings wherein the sound attenuating panel structure provides a lightweight and portable system which is used for sound attenuation and recording studios, and can be removed without damage for reuse.
10. The lightweight and portable sound attenuating panel structure in claim 9 wherein each of the acoustical pads is further comprised with a firm backing attached to one surface of the acoustical pad.
11. The lightweight and portable acoustical panel structure in claim 9 wherein a firm lay-in sheet is positioned between one surface of the plurality of acoustical pads and contiguously to a surface of the containment frame.
12. The lightweight and portable sound attenuating panel structure in claim 9 wherein each of the acoustical pads with selected sound absorption capability is is selected from the group consisting of pyramid foam acoustic pads, sound proof rug pads, acoustic foam XL bass trap studio soundproofing pads, studio monitor speaker pads, eggshell foam pads, multicolor foam pads, foam pads with bevel, and cork pads.
13. The lightweight and portable sound attenuating panel structure in claim 9 wherein the frame is selected from the group consisting of cross channels, L frames, channel shaped edge frames, vertical and tubular structures, and mounting tee shaped inner frames.
14. The lightweight and portable sound attenuating panel structure in claim 9 wherein the T-shaped fastening means is selected from the group consisting of a rivet, a car rivet, a large headed rivet, a single or group of pin washers, a toggle bolt, a set of t-pins, and tee bars and screws.
15. A lightweight and portable acoustical sound attenuating panel structure comprised of: (a) a containment frame around a perimeter of a plurality of acoustical pads the frame defining a sound attenuating panel; (b) the plurality of acoustical pads of the sound attenuating panel whereby each acoustical pad comprises an acoustical pad with a selected sound absorption capability and with a perimeter around the pad and two surfaces; (c) at least one T-shaped fastening means for removably securing each of the acoustical pads to the containment frame, whereby the at least one T-shaped fastening means is to be positioned at corners of each acoustical pad and overlap either the corners of adjacent acoustical pads or the corner of an acoustical pad and the containment frame of the sound attenuating panel structure in order to secure such acoustical pads within the frame; and (d) an installation means of a frame with a wheel assembly and a support frame with rollers for supporting from surfaces such as floors and horizontal surfaces wherein the sound attenuating panel structure provides a lightweight and portable system which is used for sound attenuation and recording studios, and can be removed without damage for reuse.
16. The lightweight and portable sound attenuating panel structure in claim 15 wherein each of the acoustical pads is further comprised with a firm backing attached to one surface of the acoustical pad which is the surface that is contiguous to the containment frame.
17. The lightweight and portable acoustical panel structure in claim 16 wherein the firm backing has a plurality of adhesive pads which secure the acoustic pad to the containment frame and which creates an air pocket between the firm backing and the surface of the wall or the ceiling.
18. The lightweight and portable sound attenuating panel structure in claim 15 wherein each of the acoustical pads with selected sound absorption capability is is selected from the group consisting of pyramid foam acoustic pads, sound proof rug pads, acoustic foam XL bass trap studio soundproofing pads, studio monitor speaker pads, eggshell foam pads, multicolor foam pads, foam pads with bevel, and cork pads.
19. The lightweight and portable sound attenuating panel structure in claim 15 wherein the frame is selected from the group consisting of cross channels, L frames, channel shaped edge frames, vertical and tubular structures, and mounting tee shaped inner frames.
20. The lightweight and portable sound attenuating panel structure claim 15 wherein the T-shaped fastening means is selected from the group consisting of a rivet, a car rivet, a large headed rivet, a single or group of pin washers, a toggle bolt, set of t-pins, and tee bars and screws.
Description
DESCRIPTION OF THE DRAWINGSFIGURES
(1) The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate an embodiment of the Special lightweight, durable mounting system for sound foam panel and quick installation process that is preferred. The drawings together with the summary description given above and a detailed description given below serve to explain the principles of the mounting for a portable sound panel device and system. It is understood, however, that the device and system presented is not limited to only the precise arrangements and instrumentalities shown.
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DESCRIPTION OF THE DRAWINGSREFERENCE TO ELEMENTS
(12) The following list refers to the drawings:
(13) TABLE-US-00002 TABLE B Reference numbers Ref # Description 30 Special lightweight, durable mounting system for sound foam panels 30 33 prototype 33 of a special lightweight, durable mounting system for sound foam panels 30 35 special lightweight, durable sound foam panel 35 mounted with an L frame 96 36 special lightweight, durable sound foam panel 36 mounted with a C frame 97 38 assembly 38 of special lightweight, durable sound foam panel 36, 35 with an L frame 96 or with a C frame 97 40 acoustic panels 40 41 firm backing 41 to the acoustic panels 40, backing can be pressed cardboard, metal (steel, aluminum), plastic, composite material, or the like and may be a solid sheet or perforated sheet) 42 adhesive backing 42 to the firm backing 41 46 wedge foam acoustic panels 46 47 mainstays foam mattress pad - one half, three quarter or one inch thick or the like 47 48 pyramid foam acoustic pads/panels 48 49 sound proof rug pads 49 49A fabric or vinyl cover 49A with and without perforations 49B adhesive, glue or the like 50 acoustic foam XL bass trap studio soundproofing pads for corner wall 50 51 studio monitor speaker pads 51 52 super-dense soundproofing pads 52 53 eggshell foam pads/panels 53 54 high dollar sound pads/panels 54 55 multicolor foam pads/panels 55 56 foam pads/panels with bevel 56 57 cork pads/panels 57 58 cross channels 58 for containment structure 94 which may be metal, aluminum, plastic, reinforces plastic or a stiff composite material 59 L or ell frames 59 for containment structure 94 which may be metal, aluminum, plastic, reinforces plastic or a stiff composite material 60 means 60 for securing acoustic panels 40 to frame 95 60A means 60A for securing acoustic panels 40 to frame 95 whereas the means 60A protrudes and provides an air pocket or layer 110 between a ceiling 103 or wall surface 104, 105 and the back surface of the panel assembly 38 61 grid Panels 60 62 hooks 62 63 L shape screws 63 64 L clips 64 65 right angle brackets 65 66 rivets and car rivets 66 66A large headed rivets and car rivets 66A 67 pin washers 67 68 toggle bolts 68 69 t-pins 69 70 mic clips 70 71 T or tee bars 59 for cross structures of the containment structure 94 which may be metal, aluminum, plastic, reinforces plastic or a stiff composite material 72 plastic hanger strap 72 73 metal hanger straps 73 74 framing angles 74 75 light bulb clips 75 76 wire cable clips 76 77 plywood clips 77 78 decking ties 78 79 tee straps 79 80 double Clips 80 81 header hangers 81 82 U clips 82 83 lock pins 83 84 Wire of any sorts 84 85 drywall clips 85 86 wall ties 86 87 purlin anchors 87 88 shower and glass clips 88 89 nylon straps 89 90 zip ties 90 91 square brackets 91 92 double sided mounting tape 92 or equal 93 mounting rings, hooks, loops or equal 94 containment structure 94 95 edge frame 95 of containment structure 94 around acoustic pads 40 96 ell or L-shaped 96 edge frame 95 of containment structure 94 97 channel shaped 97 edge frame 95 of containment structure 94 98 vertical and tubular mounting frame 98 with wheel assembly 98A 98A wheel assembly 98A 99 inside contiguous point 99 acoustic panel 40 100 tee shaped 100 inner frame of containment structure 94 101 operator 101 102 floor 102 103 ceiling 103 104 front wall 104 105 sidewall 105 108 enclosure tray 108 to hold the acoustic panels 40 109 tee plate 109 that contains the acoustic panels 40 and that is secured to the floor ribs 111 of the tray 108 110 air pocket or layer 110 111 floor ribs 111 of the enclosure tray 108 112 side walls/end walls 112 of the enclosure tray 108 113 top ribs 113 of sidewalls 112 that contain acoustic panels 40 at the top perimeter of the tray 108 200 prior Art 200 U.S. Pat. No. 5,009,043 201 prior Art 201 U.S. Pat. No. 8,091,605 and U.S. patent application Ser. No. 2012/0152468 202 prior Art 202 U.S. Pat. No. 5,069,011 203 prior Art 203 U.S. patent application Ser. No. 2008/0029336 204 prior Art 204 U.S. Pat. No. 9,378,726 205 prior Art 205 U.S. Pat. No. 9,163,398
Detailed Description of Preferred Embodiment
(14) This invention relates to a Special lightweight, durable mounting system for sound foam panel and quick installation process. The present invention relates generally to mounting acoustic panels. More particularly, the present invention relates to the mounting of an acoustic panel having an easy to install and a portable capability. This invention also relates to components and more particularly to temporary components adapted to attenuate the transmission of noise. This invention and application relate to the field of acoustic panels. This application relates to systems, structures, materials and designs used as a mounting system for sound and noise barriers. This relates to mounting for portable acoustical panels used in small or large performances to reflect and enhance the sound produced during rehearsals or recordings and such. The devices usually are assembled by placing a plurality of panels in adjacent relationship so as to form a screen or shell which is then mounted to a flat surface or hanged from a building structure or portable structure. The panels are ordinarily portable as stated, and then able to be packaged for storage or to selectively vary the shell configuration when the panels are disposed in operative position. Each panel usually has a framework which may be disposed vertically, horizontally, or at a selected angle to the vertical, often facing forwardly toward the audience or performer, to focus the acoustical reflection in the desired direction.
(15) The advantages for the Special lightweight, durable mounting system for sound foam panel and quick installation process are listed above in the introduction. Succinctly the benefits are that the device: 1. Is lightweight; 2. Is durable; 3. Is unlike anything on the market today; 4. Can hold up to 32 11 foam sound panels; 5. Has no assembly required; 6. Is offered in different sizes and depths; 7. Has multiple bracket options for cosmetic reasons; 8. Is fashionable and cool to look at and has good aesthetics; 9. Mounts with less and even no holes in the wall compared to what is current industry foam and acoustical standard; 10. Is portable and easy to put up in less than 5 minutes; 11. Can connect to other mounts for different room layouts; 12. Can use single panel holders for portable mic set upsbetter and cheaper than current solutions; 13. Can be used anywhere and in any situation; 14. Has potential to make improvements and create other applications for it; 15. Is inexpensive to manufacture and buy; 16. Is a perfect solution for start-up studios and musicians; 17. Has fewer parts than anything in its category; 18. Is easier to make than anything in its category; and 19. Is not age specific, can be used in children's rooms, doctors' offices, studios, houses, rental properties, apartments, dorms, busses, cars.
(16) This invention is a Special lightweight, durable mounting system for sound foam panel and quick installation process. It solves the basic question: How can a musician, home owner, renter, tenant, or anyone looking to make a room quieter hang foam panels fast, cheap, and without harmful effects to the walls or foam panels? The preferred embodiment of a special mounting device for a lightweight, durable sound foam panel and system with a quick installation process, the device is comprised of: (a) an acoustical pad 40 with selected sound absorption capabilities with and optional firm backing 41 attached to the pad 40; (b) an optional firm lay-in sheet 41 with or without adhesive 42; (c) a containment frame or structure 94; (d) a fastening means 60 for removably securing the acoustical pad to the frame; and (e) an installation means such as rings 93 for hanging or adhesive pads 92 for fastening to surfaces such as walls 104 or ceilings 103 wherein the sound foam panel device 30 and system provides a lightweight and portable acoustical panel structure 36,37 which is easily installed and used for sound attenuation and recording studios.
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(18) The drawings together with the summary description given above and a detailed description given below serve to explain the principles of the portable acoustic panel device 30. It is understood, however, that the device 30 is not limited to only the precise arrangements and instrumentalities shown. Other examples of acoustic sound devices and systems as well as their uses are still understood by one skilled in the art of acoustic and sound absorption devices and systems to be within the scope and spirit shown here.
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(28) The details mentioned here are exemplary and not limiting. Other specific components and manners specific to describing a special lightweight, durable sound foam panel device and system 30 with a quick installation process may be added as a person having ordinary skill in the field of the art of sound and acoustic panels and their uses may well appreciate.
Operation of the Preferred Embodiment
(29) The Special lightweight, durable mounting system for sound foam panel 30 and quick installation process has been described in the above embodiment. The manner of how the device operates is described below. One notes well that the description above and the operation described here must be taken together to fully illustrate the concept of the portable acoustical panel structure 30. The preferred embodiment of the invention is a Special lightweight, durable mounting system 30 for sound foam panel and quick installation process, the device is comprised of: (a) an acoustical pad 40 with selected sound absorption capabilities with and optional firm backing 41 attached to the pad 40; (b) an optional firm lay-in sheet 41 with or without adhesive 42; (c) a containment frame or structure 94; (d) a fastening means 60 for removably securing the acoustical pad to the frame; and (e) an installation means such as rings 93 for hanging or adhesive pads 92 for fastening to surfaces such as walls 104 or ceilings 103 wherein the sound foam panel device 30 and system provides a lightweight and portable acoustical panel structure 36,37 which is easily installed and used for sound attenuation and recording studios.
(30) The Special lightweight, durable mounting system 30 for sound foam panel and quick installation process is operated by building a contained foam or acoustical pad 40 into a containment structure 94. These are normally approximately 9 to 18 inches square or rectangular shape. These individual contained pads 36, 37 are then contiguously placed together and held with faster means 60 to form a panel assembly 38. Next the assemblies 38 are placed on a wall 104 or ceiling 103 with an adhesive double sided tape 92. Another mount involves a standard fastening means 60 to a flat surface 103,104 or may be hanged with a ring means 93 to a ceiling 103 or tubular mounting frame 98, or equal.
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(33) Many uses are anticipated for the Special lightweight, durable mounting system 30 for sound foam panel and quick installation process. Some examples, and not limitations, are shown in the following Table.
(34) TABLE-US-00003 ITEM DESCRIPTION 1 Small room recording studio at home 2 Small room recording studio at office 3 Recording and sound analysis session in hotel 4 Portable sound walls for larger venues such as an auditorium or gymnasium 5 Recording and sound analysis session at a college laboratory 6 Audio testing at medical and lab facilities 7 Quiet area for restaurants 8 Quiet area for meeting venues like coffee shops, computer rooms and bars/taverns
(35) With this description it is to be understood that the Special lightweight, durable mounting system 30 for sound foam panel and quick installation process is not to be limited to only the disclosed embodiment of product. The features of the portable acoustic device 30 are intended to cover various modifications and equivalent arrangements included within the spirit and scope of the description.
(36) While certain novel features of this invention have been shown and described and are pointed out in the annexed claims, it is not intended to be limited to the details above, since it will be understood that various omissions, modifications, substitutions and changes in the forms and details of the device illustrated and in its operation can be made by those skilled in the art without departing in any way from the spirit of the present invention. Without further analysis, the foregoing will so fully reveal the gist of the present invention that others can, by applying current knowledge, readily adapt it for various applications without omitting features that, from the standpoint of prior art, fairly constitute essential characteristics of the generic or specific aspects of this invention.
(37) Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which these inventions belong. Although any methods and materials similar or equivalent to those described herein can also be used in the practice or testing of the present inventions, the preferred methods and materials are now described above in the foregoing paragraphs.
(38) Other embodiments of the invention are possible. Although the description above contains much specificity, these should not be construed as limiting the scope of the invention, but as merely providing illustrations of some of the presently preferred embodiments of this invention. It is also contemplated that various combinations or sub-combinations of the specific features and aspects of the embodiments may be made and still fall within the scope of the inventions. It should be understood that various features and aspects of the disclosed embodiments can be combined with or substituted for one another in order to form varying modes of the disclosed inventions. Thus, it is intended that the scope of at least some of the present inventions herein disclosed should not be limited by the particular disclosed embodiments described above.
(39) The terms recited in the claims should be given their ordinary and customary meaning as determined by reference to relevant entries (e.g., definition of plane as a carpenter's tool would not be relevant to the use of the term plane when used to refer to an airplane, etc.) in dictionaries (e.g., widely used general reference dictionaries and/or relevant technical dictionaries), commonly understood meanings by those in the art, etc., with the understanding that the broadest meaning imparted by any one or combination of these sources should be given to the claim terms (e.g., two or more relevant dictionary entries should be combined to provide the broadest meaning of the combination of entries, etc.) subject only to the following exceptions: (a) if a term is used herein in a manner more expansive than its ordinary and customary meaning, the term should be given its ordinary and customary meaning plus the additional expansive meaning, or (b) if a term has been explicitly defined to have a different meaning by reciting the term followed by the phrase as used herein shall mean or similar language (e.g., herein this term means, as defined herein, for the purposes of this disclosure [the term] shall mean, etc.). References to specific examples, use of i.e., use of the word invention, etc., are not meant to invoke exception (b) or otherwise restrict the scope of the recited claim terms. Other than situations where exception (b) applies, nothing contained herein should be considered a disclaimer or disavowal of claim scope. Accordingly, the subject matter recited in the claims is not coextensive with and should not be interpreted to be coextensive with any particular embodiment, feature, or combination of features shown herein. This is true even if only a single embodiment of the particular feature or combination of features is illustrated and described herein. Thus, the appended claims should be read to be given their broadest interpretation in view of the prior art and the ordinary meaning of the claim terms.
(40) Unless otherwise indicated, all numbers or expressions, such as those expressing dimensions, physical characteristics, etc. used in the specification (other than the claims) are understood as modified in all instances by the term approximately. At the very least, and not as an attempt to limit the application of the doctrine of equivalents to the claims, each numerical parameter recited in the specification or claims which is modified by the term approximately should at least be construed in light of the number of recited significant digits and by applying ordinary rounding techniques.
(41) The present invention contemplates modifications as would occur to those skilled in the art. While the disclosure has been illustrated and described in detail in the figures and the foregoing description, the same is to be considered as illustrative and not restrictive character, it being understood that only selected embodiments have been shown and described and that all changes, modifications and equivalents that come within the spirit of the disclosures described heretofore and or/defined by the following claims are desired to be protected.