Hydraulic pressure booster and method for the production of an axial compressive stress in a high-pressure cylinder

Abstract

Hydraulic pressure booster and method includes a low-pressure segment including a hydraulic cylinder and a hydraulic piston, which is displaceable in both axial directions of the hydraulic cylinder and opposing high-pressure segments located on each axial end of the low pressure segment. Each high-pressure segment includes a plunger piston movable in a high-pressure cylinder via the hydraulic piston. Each high-pressure cylinder is arranged in a clamping sleeve, both of which are positioned between the hydraulic cylinder and a valve body. For each high-pressure segment, a clamping piston, which includes a pressure surface applying pressure to the high pressure cylinder and a high pressure seal for the plunger piston and a pressure surface on which pressure from the hydraulic piston is applied, is axially displaceable in the hydraulic cylinder so that the high-pressure cylinder is in compressive contact with the hydraulic cylinder and the valve body.

Claims

1. A hydraulic pressure booster comprising: a low-pressure segment including a hydraulic cylinder and a hydraulic piston, which is controlled by a working fluid to be displaceable in both axial directions of the hydraulic cylinder; an opposing high-pressure segment located on each axial end of the low pressure segment, wherein each opposing high-pressure segment includes a plunger piston movable in a high-pressure cylinder via the hydraulic piston, wherein each high-pressure cylinder is positioned between the hydraulic cylinder and a valve body and is arranged in a clamping sleeve that is positioned between the hydraulic cylinder and the valve body, and wherein, for each opposing high-pressure segment, a clamping piston, which comprises a first pressure surface for applying pressure to the high pressure cylinder and to a high pressure seal for the plunger piston, and a second pressure surface on which pressure from the hydraulic piston is applied, is axially displaceable in the hydraulic cylinder to transfer a compressive prestress to the high-pressure cylinder, and is positionally fixable to maintain the compressive prestress in the hydraulic cylinder.

2. The hydraulic pressure booster according to claim 1, wherein at least one of: each high-pressure segment includes the high pressure seal that is compressibly positioned between the high-pressure cylinder and the clamping piston, or each high-pressure segment includes a bearing ring positioned to produce a continuous sealing effect against the valve body when the high-pressure cylinder is in compressive contact with the hydraulic cylinder and valve body.

3. The hydraulic pressure booster according to claim 2, wherein the valve body comprises a suction valve and a pressure valve, both of which are connectable to an interior region of the high-pressure cylinder and to at least one of the high pressure seal or the bearing ring.

4. The hydraulic pressure booster according to claim 1, further comprising mechanical connectors to positionally fix each clamping piston to retain the high-pressure cylinder in compressive contact with the hydraulic cylinder and valve body.

5. The hydraulic pressure booster according to claim 4, wherein the mechanical connectors comprise tensioning screws to axially positionally fix each clamping piston.

6. The hydraulic pressure booster according to claim 1, wherein each high-pressure segment comprises a shrink bushing that is connected to the hydraulic piston and in which the plunger piston is located.

7. The hydraulic pressure booster according to claim 1, wherein the clamping piston further comprises fixing elements or mechanical connectors configured to positionally fix the clamping piston to maintain the compressive prestress in the hydraulic cylinder.

8. The hydraulic pressure booster according to claim 1, wherein the valve body comprises a bearing ring, which is deformable through the compressive prestress of the high pressure cylinder to activate a sealing function.

9. The hydraulic pressure booster according to claim 1, wherein the compressive prestress transferred to the high pressure cylinder via the clamping piston is about 30 MPa.

10. The hydraulic pressure booster according to claim 1, wherein the clamping cylinder is configured to additionally compressively prestress the valve body when compressively prestressing the high pressure cylinder.

11. A method for the production of an axial compressive stress in a high-pressure cylinder of a hydraulic pressure booster that includes a low-pressure segment including a hydraulic cylinder and a hydraulic piston, which is controlled by a working fluid to be displaceable in both axial directions of the hydraulic cylinder, an opposing high-pressure segment located on each axial end of the low pressure segment, in which each opposing high-pressure segment includes a plunger piston movable in a high-pressure cylinder via the hydraulic piston, in which each high-pressure cylinder is positioned between the hydraulic cylinder and a valve body and is arranged in a clamping sleeve that is positioned between the hydraulic cylinder and the valve body, in which, for each opposing high-pressure segment, a clamping piston, and which has a first pressure surface for applying pressure to the high pressure cylinder and to a high pressure seal for the plunger piston and a second pressure surface on which pressure from the hydraulic piston is applied, is axially displaceable in the hydraulic cylinder so that the high-pressure cylinder is in compressive contact with the hydraulic cylinder and the valve body, the method comprising: opening at least one valve in the valve body, whereby a working fluid positions the hydraulic piston against the clamping piston in an axial direction; increasing a pressure of the working fluid to a value above a working pressure of the hydraulic pressure booster, whereby the clamping piston is pressed against a front face of the high-pressure cylinder and a front face of the high-pressure seal of the plunger piston, which results in an opposing compressive force on a bearing ring of the valve body via an opposite face of the high-pressure cylinder and in an axial compressive stress in the high-pressure cylinder; and while maintaining the axial compressive stress in the high-pressure cylinder, positionally fixing the clamping piston in the hydraulic cylinder to retain the axial compressive stress in the high-pressure cylinder between the hydraulic cylinder and valve body.

12. The method according to claim 11, wherein the clamping piston is positionally fixed by mechanical connectors.

13. The method according to claim 12, wherein the mechanical connectors comprise tensioning screws.

14. The method according to claim 11, wherein the at least one valve in the valve body comprises at least one of a suction valve and a pressure valve.

15. A method for setting up a hydraulic pressure booster for use, the hydraulic pressure booster including a low-pressure segment including a hydraulic cylinder and a hydraulic piston, which is controlled by a working fluid to be displaceable in both axial directions of the hydraulic cylinder, and a first high-pressure segment, which includes a first high-pressure cylinder, is located on a first axial end of the low pressure segment and a second high-pressure segment, which includes a second high-pressure cylinder, is located on a second axial end of the low pressure segment, the method comprising: moving the hydraulic piston in a first axial direction to axially move a first clamping piston in the hydraulic cylinder to exert a compressive stress in the first high-pressure cylinder; and positionally fixing the first clamping piston in the hydraulic cylinder to retain the compressive stress in the first high-pressure cylinder.

16. The method according to claim 15, further comprising: moving the hydraulic piston in a second axial direction, which is opposite the first axial direction, to axially move a second clamping piston in the hydraulic cylinder to exert a compressive stress in a second high-pressure cylinder; and positionally fixing the second clamping piston in the hydraulic cylinder to retain the compressive stress in the second high-pressure cylinder.

17. The method according to claim 15, wherein the first clamping piston is positionally fixed by mechanical connectors.

18. The method according to claim 17, wherein the mechanical connectors comprise tensioning screws.

19. The method according to claim 15, wherein at least one of: the first high-pressure segment further includes a first plunger piston and a first high pressure seal, arranged so that the first high pressure seal is compressibly positioned between the first high-pressure cylinder and the first clamping piston, or the first high-pressure segment further includes a first valve body and a first bearing ring, arranged so that the first bearing ring produces a continuous sealing effect against the valve body when the compressive stress is exerted on the first high-pressure cylinder.

20. The method according to claim 19, wherein the first valve body comprises a first suction valve and a first pressure valve, both of which are connectable to an interior region of the first high-pressure cylinder and to at least one of the first high pressure seal or the first bearing ring.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The present invention is further described in the detailed description which follows, in reference to the noted plurality of drawings by way of non-limiting examples of exemplary embodiments of the present invention, in which like reference numerals represent similar parts throughout the several views of the drawings, and wherein:

(2) The FIGURE shows a hydraulic pressure booster.

DETAILED DESCRIPTION

(3) The particulars shown herein are by way of example and for purposes of illustrative discussion of the embodiments of the present invention only and are presented in the cause of providing what is believed to be the most useful and readily understood description of the principles and conceptual aspects of the present invention. In this regard, no attempt is made to show structural details of the present invention in more detail than is necessary for the fundamental understanding of the present invention, the description taken with the drawings making apparent to those skilled in the art how the several forms of the present invention may be embodied in practice.

(4) In the FIGURE, a hydraulic pressure booster according to the invention is illustrated, comprising a low-pressure segment A with a double-acting piston 13 in a hydraulic cylinder 14 and one high-pressure segment B, B each on both sides.

(5) Because the high-pressure segments are identical, only the high-pressure segment shown in the left part of the FIGURE will be discussed in the explanations.

(6) In the hydraulic cylinder 14 of the low-pressure segment A, a piston 13 is arranged that can be moved in both axial directions, controlled by a working fluid.

(7) The hydraulic cylinder 14 and a valve body 2 are detachably connected by a clamping sleeve 6, wherein a high-pressure cylinder 1 with a compensation bushing 10 and a plunger or a high-pressure piston rod 11 are located in the clamping sleeve 6, which high-pressure piston rod 11 protrudes through a clamping piston 7 and is fixed in the hydraulic piston 13 by a shrink bushing 12.

(8) During the production of an axial compressive stress in the high-pressure cylinder, a working fluid (not illustrated) is introduced into the hydraulic cylinder 14 in the section facing away from the high-pressure segment B and the hydraulic piston 13 with the frontal pressure surface thereof is positioned against the pressure surface 72 of the clamping piston 7 and, if the mechanical connectors or fixing elements 8, such as tension screws, are open, is axially displaced. As a result, the pressure surface 71 of the clamping piston 7 and the front face of the high-pressure cylinder 1 come into contact with a high-pressure seal 9.

(9) An increase of the pressure in the working fluid moves the piston 13 and the clamping piston 7 further against the high-pressure cylinder 1 and transfers to the high-pressure cylinder 1 a compressive prestress which activates the high-pressure seal 9 in the direction of the high-pressure piston rod 11 and activates a seal through a deformation of the bearing ring 3 in the valve body 2. Valve body 2 can include a suction valve (or inlet valve) 4 and a pressure valve (or outlet valve) 5 for applying pressure in high pressure cylinder 1 to plunger or a high-pressure piston rod 11.

(10) The pressure of the working fluid in the hydraulic cylinder 14 is subsequently set to a value above the designated working pressure, in order to ensure a constant prestress in the high-pressure cylinder 11 and thus a continuous sealing effect of the bearing ring 3 against the valve body 2. In embodiments, the pressure value above the designated working pressure that is applied to the clamping piston 7 for compressively stressing the high pressure cylinder and valve body 2 can be about 30 MPa.

(11) An axial position of the clamping piston 7 reached in such a manner is stabilized by mechanical connectors or fixing elements 8, such as tensioning screws, from the hydraulic cylinder 14, and this positioning is maintained during continuous operation of the pressure booster.

(12) It is noted that the foregoing examples have been provided merely for the purpose of explanation and are in no way to be construed as limiting of the present invention. While the present invention has been described with reference to an exemplary embodiment, it is understood that the words which have been used herein are words of description and illustration, rather than words of limitation. Changes may be made, within the purview of the appended claims, as presently stated and as amended, without departing from the scope and spirit of the present invention in its aspects. Although the present invention has been described herein with reference to particular means, materials and embodiments, the present invention is not intended to be limited to the particulars disclosed herein; rather, the present invention extends to all functionally equivalent structures, methods and uses, such as are within the scope of the appended claims.

(13) The following list of reference numerals is intended to provide easier association of the parts and components. A Low-pressure segment B, B High-pressure segments 1 High-pressure cylinder 2 Valve body 3 Bearing ring 4 Suction valve (inlet valve) Pressure valve (outlet valve) 6 Clamping sleeve 7 Clamping piston 71 Pressure surface facing the high-pressure cylinder 72 Pressure surface facing the hydraulic piston 8 Mechanical connector, e.g., tensioning screw 9 High-pressure seal Compensation bushing 11 Plunger (high-pressure piston rod) 12 Shrink bushing 13 Hydraulic piston 14 Hydraulic cylinder