Anchor driving device
10900189 ยท 2021-01-26
Assignee
Inventors
- Tim Mannering (Marshfield, MA, US)
- Corey Welch (Lake George, NY, US)
- Chris Sheedy (West Bridgewater, MA, US)
Cpc classification
E02D27/525
FIXED CONSTRUCTIONS
E04H12/223
FIXED CONSTRUCTIONS
E02F3/38
FIXED CONSTRUCTIONS
International classification
E02D27/52
FIXED CONSTRUCTIONS
Abstract
An anchor driving device includes an anchor, a driving member with a slide stop, an anchor rod, a slide collar, and a load cell. The driving member is removably coupled to the anchor. The slide stop of the driving member is spaced apart from and disposed above the anchor. The anchor rod is permanently coupled to the anchor. The slide collar is disposed on the driving member and is selectively affixed to the driving member with a release mechanism. The load cell is permanently coupled to the slide collar and selectively coupled to the anchor rod. The load cell is configured to measure a load through the anchor rod during a setting operation of the anchor.
Claims
1. An anchor driving device, comprising: an anchor; a driving member removably coupled to the anchor, the driving member having a slide stop spaced apart from and disposed above the anchor; a slide collar that is slidably disposed on the driving member above the slide stop, the slide collar selectively affixed to the driving member; an anchor rod permanently coupled to the anchor, wherein the anchor is rotatable about the anchor rod from an inline or parallel position for setting into a locked perpendicular position for anchoring; and a load cell permanently coupled to the slide collar and selectively coupled to the anchor rod, wherein the load cell is configured to measure a load through the anchor rod during a setting operation of the anchor, the load cell having a top end and a bottom end, the top end having a top mechanical attachment point, the bottom end having a bottom mechanical attachment point, and the top mechanical attachment point coupled to the slide collar.
2. The anchor driving device of claim 1, wherein the top mechanical attachment point is an eyelet.
3. The anchor driving device of claim 1, wherein the bottom attachment point connects to a lower load cell chain.
4. The anchor driving device of claim 3, further comprising an anchor rod shackle, wherein the anchor rod shackle is connected to the lower load cell chain.
5. The anchor driving device of claim 4, further comprising a permanent eye that is attached to an end of the anchor rod.
6. The anchor driving device of claim 5, wherein the permanent eye is removably attached to the anchor rod shackle, the load cell thereby selectively removably connected to the anchor rod by the anchor rod shackle.
7. The anchor driving device of claim 1, wherein the load cell is in communication with a computer system disposed above a water level.
8. The anchor driving device of claim 7, wherein the load cell is in communication with the computer system through one of a digital cable disposed between the load cell and the computer system, and a wireless transceiver to communicate a holding capacity of the driven anchor from the load cell to the computer system.
9. The anchor driving device of claim 8, wherein the computer system further has a screen that displays the holding capacity of the load cell in real time to a computer operator.
10. The anchor driving device of claim 9, wherein the computer system further has a resident guidance system with global positioning system capability.
11. The anchor driving device of claim 10, wherein the resident guidance system determines an elevation of the anchor below an earth floor.
12. The anchor driving device of claim 11, wherein the computer system further has a processor that is configured to execute computer-readable instructions for operation of the anchor driving device.
13. The anchor driving device of claim 12, wherein the processor is configured to determine where the anchor in set in the locked perpendicular position from both the holding capacity from the load cell and the elevation of the anchor.
14. The anchor driving device of claim 7, wherein a pitch sensor is disposed on an end of the driving member closest to the anchor, and the pitch sensor is in communication with the computer system, and the computer system is configured to display on the screen of the computer system an alignment of the anchor driving device in the inline or parallel position during a driving operation.
15. An anchor driving device, comprising: an anchor; a driving member removably coupled to the anchor, the driving member having a slide stop spaced apart from and disposed above the anchor; a slide collar that is slidably disposed on the driving member above the slide stop, the slide collar selectively affixed to the driving member; an anchor rod permanently coupled to the anchor, wherein the anchor is rotatable about the anchor rod from an inline or parallel position for setting into a locked perpendicular position for anchoring, wherein the anchor rod is disposed adjacent to and substantially parallel with the outer surface of the driving member; and a load cell permanently coupled to the slide collar and selectively coupled to the anchor rod, wherein the load cell is configured to measure a load through the anchor rod during a setting operation of the anchor.
16. An anchor driving device, comprising: an anchor; a driving member removably coupled to the anchor, the driving member having a slide stop spaced apart from and disposed above the anchor; a slide collar that is slidably disposed on the driving member above the slide stop, the slide collar selectively affixed to the driving member; an anchor rod permanently coupled to the anchor, wherein the anchor is rotatable about the anchor rod from an inline or parallel position for setting into a locked perpendicular position for anchoring; and a load cell permanently coupled to the slide collar and selectively coupled to the anchor rod, wherein the load cell is configured to measure a load through the anchor rod during a setting operation of the anchor, wherein the load cell has a top end and a bottom end, the top end having a top mechanical attachment point and the bottom end having a bottom mechanical attachment point, the top mechanical attachment point coupled to the slide collar, wherein the top mechanical attachment point is an eyelet, wherein the bottom attachment point connects to a lower load cell chain, comprising an anchor rod shackle, wherein the anchor rod shackle is connected to the lower load cell chain, further comprising a permanent eye that is attached to an end of the anchor rod, wherein the permanent eye is removably attached to the anchor rod shackle, the load cell thereby selectively removably connected to the anchor rod by the anchor rod shackle, wherein the driving member and the anchor rod are disposed adjacent to and substantially parallel with one another, wherein the load cell is in communication with a computer system disposed above a water level, wherein the load cell is in communication with the computer system through one of a digital cable disposed between the load cell and the computer system, and a wireless transceiver to communicate a holding capacity of the driven anchor from the load cell to the computer system, wherein the computer system further has a screen that displays the holding capacity of the load cell in real time to a computer operator wherein the computer system further has a resident guidance system with global positioning system capability, wherein the resident guidance system determines an elevation of the anchor below the earth floor, wherein the computer system further has a processor that is configured to execute computer-readable instructions for operation of the anchor driving device, wherein the processor is configured to determine where the anchor in set in the locked perpendicular position from both the holding capacity from the load cell and the elevation of the anchor, and wherein a pitch sensor is disposed on an end of the driving member closest to the anchor, and the pitch sensor is in communication with the computer system, and the computer system is configured to display on the screen of the computer system an alignment of the anchor driving device in the inline or parallel position during a driving operation.
17. A method of setting an anchor into an earth floor, the method comprising the steps of: providing an anchor driving device, including the anchor, a driving member removably coupled to the anchor, the driving member having a slide stop spaced apart from and disposed above the anchor, a slide collar that is slidably disposed on the driving member above the slide stop, the slide collar selectively affixed to the driving member, an anchor rod permanently coupled to the anchor, wherein the anchor is rotatable about the anchor rod from an inline or parallel position for setting into a locked perpendicular position for anchoring, wherein the anchor rod is disposed adjacent to and substantially parallel with the outer surface of the driving member, and a load cell permanently coupled to the slide collar and selectively coupled to the anchor rod, wherein the load cell is configured to measure a load through the anchor rod during a setting operation of the anchor; lowering the anchor driving device to a surface of the earth floor; applying a dynamic force to the anchor through the driving member, thereby lowering the anchor to a predetermined elevation below the earth floor; actuating the release mechanism to free the slide collar to rest on the slide stop of the driving member; raising the driving member to engage the anchor rod through the slide collar resting on the slide stop of the driving member, and causing the anchor to rotate about the anchor rod from the inline or parallel position for setting into the locked perpendicular position for anchoring; determining if the anchor has been set by the load through the anchor rod as measured by the load cell; disconnecting the anchor rod from the driving member; and raising the driving member up and out of the earth floor, whereby the anchor is set into the earth floor.
18. The method of claim 17, wherein the load cell is in communication with the computer system through one of a digital cable disposed between the load cell and the computer system, and a wireless transceiver to communicate a holding capacity of the driven anchor from the load cell to the computer system, and the step of determining if the anchor has been set further includes a step of utilizing the computer system to determine if the holding capacity has been reached on the anchor to ascertain that the anchor has moved from an insertion position to a set position within the earth floor.
19. The method of claim 18, wherein the step of determining if the anchor has been set with the computer system further includes a step of utilizing a resident guidance system of the computer system to determine the anchor has reached the predetermined elevation below the earth floor.
Description
DRAWINGS
(1) The above, as well as other advantages of the present disclosure, will become readily apparent to those skilled in the art from the following detailed description, particularly when considered in the light of the drawings described hereafter.
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DETAILED DESCRIPTION
(13) The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, or uses. In respect of the methods disclosed, the order of the steps presented is exemplary in nature, and thus, is not necessary or critical unless otherwise disclosed.
(14) In an exemplary embodiment, there is shown in
(15) Remote control of a setting operation for the anchor 12 is achieved by use of a computer system 18. In certain examples, the computer system 18 may be disposed in a control room 20 of the excavator 14. For example, the computer system 18 is interfaced with actuators of a boom 22 of the excavator 14. The actuators may be hydraulic, electric, or pneumatic, and in most particular embodiments are hydraulic cylinders. The boom 22 may have at least three pivot connections (P1-P3). The boom 22 is utilized to mechanically raise, lower, place, and set the anchor 12 in accordance with the method described herein. A skilled artisan may also select other suitable types and configurations of the boom 22, as desired.
(16) The computer system 18 is in electrical communications with a submersible load cell 24. The load cell 24 is configured to determine a holding capacity, load, or force (HC) caused by a driving and setting of the anchor 12, for example, by way of a digital cable 26 connected between the computer system 18 and the load cell 24. Other means for communication between the load cell 24 and the computer system 18, including wireless means, may also be employed.
(17) The load cell 24 has mechanical attachment points 28a, 28b respectively at top and bottom ends thereof. A top attachment point 28a may be connected to the excavator 14 through a slide collar 44 disposed on a tubular driving member 40, where the slide collar 44 is either connected to the tubular driving member 40 with a heavy upper chain 30 or the slide collar 44 is abutting a slide stop 46 of the tubular driving member 40, for example. A bottom attachment point 28b may be attached to a permanent anchor rod 32 by way of a lower chain 34, also as an example.
(18) Where the digital cable 26 is connected between the computer system 18 and the load cell 24, a computer operator (not shown) can monitor and record results like the holding capacity, load, or force (HC), by way of a screen 36 of the computer system 18, for example, as shown in
(19) The digital cable 26 and the screen 36 are in communication with the computer system 18, which may have one or more processors that may have one or more sets of physical memory. The memory includes tangible and non-transitory processor-readable media. The computer system 18 may further have a resident guidance system with global positioning system (GPS) capabilities. The memory may contain at least one database on which load cell data is stored, for example. The processor is configured to execute computer-readable instructions on its memory, including instructions for operation of the anchor driving device 10 in accordance with the methods described herein.
(20) The operator may utilize the guidance system to determine an elevation or depth (E) of the anchor 12 below the earth floor (SF). As used herein, the term earth floor encompasses the floors of all types of bodies of water, including floors or beds of rivers, lakes, bays, seas, and oceans, as particular non-limiting examples. In a most particular embodiment, the term earth floor indicates a sea floor of a body of water.
(21) Through execution of the computer-readable instructions, the computer is configured to receive the load cell data (HC) and to generate images on the screen 36. In turn, data and images permit the operator to conveniently review and understand the load cell data being provided. The operator of the computer system 18 is free to select suitable computer technology to realize the benefits of the anchor driving device 10. This selectivity may include wireless transceivers (not shown) instead of a use of the digital cable 26 to communicate with the load cell 24, while remaining within the scope of the present disclosure.
(22) After the anchor 12 is mechanically driven down to the required elevation (E) below the earth floor (SF, see a down arrow in
(23) An excavator guidance system within the computer system 18 then displays the elevation (E) of the anchor 12 attached to the permanent anchor rod 32, and which is below the earth floor (SF). The load cell holding capacity, load, or force (HC) may also be displayed in real-time to the operator. As illustrated by the anchor 12 in
(24) In operation, and prior to the start of installation of multiple ones of the anchor 12, an anchor 12 may be provided as a test anchor and be driven and set, in order to establish the target test or threshold force (HCmax, not shown) to be applied to remaining anchors 12, and thereby confirm that the anchor 12 is set properly. Other suitable means for establishing the target test or threshold force (HCmax, not shown) may also be selected by a skilled artisan, as desired.
(25) A suitable type of anchor driving device 10 according to various embodiments of the disclosure is shown in
(26) With reference to
(27) The anchor driving device 10 may also include an I-beam (IB). The I-beam (IB) may be disposed on an end of the tubular driving member 40 opposite the anchor 12. Advantageously, the I-beam (IB) may be use for the excavator bucket (EB) to pick up the driving member 40. The driving member 40 may be welded to the I-beam (IB), for example. One skilled in the art may also select other suitable means for moving the driving member 40 by the excavator or other equipment, as desired.
(28) As shown in
(29) The slide stop 46 is affixed to the driving member 40, for example, by welding to the driving member 40. Where the anchor 12 is in the process of being driven into the earth, the slide stop 46 may be spaced apart from the slide collar 44 and disposed between the slide collar 44 and the anchor 12. The upper chain 30 suspends the slide collar 44 above the slide stop 46 in this case. Where the upper chain 30 has been decoupled from the driving member 40, the slide stop 46 is configured to militate against the slide collar 44 sliding all the way down to an end of the driving member 40.
(30) The load cell 24 (for example, a LCC-HRS hermetically sealed bi-directional load cell commercially available from Load Cell Central in Milan, Pa., USA) may be threadedly connected to an eyelet functioning as a top attachment point 28a, which in turn is connected to the slide collar 44, for example, as shown in
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(32) As shown in
(33) With reference to
(34) In particular, the operator will achieve a desired embedment of the anchor using a GPS guidance system that is contained within the computer system 18. Based on the borings and the action of the spuds during dredging (i.e., they can settle under their own weight as much as 15 feet), it has been determined that this approach may be successfully used to position the anchor 12. Optional external vibrators (not shown) may also be mounted to the excavator bucket (EB, shown in
(35) A third step may involve the operator confirming that the anchor assembly 12 is at the required depth or elevation (E). Once confirmed, and as shown in
(36) In turn, and via the slow raising of the anchor rod 32 by the driving member 40, the anchor 12 is tripped from vertical (the insertion position) to horizontal (the set position) as it is raised, which is illustrated by a counterclockwise arrow in
(37) With reference to the up arrow in
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(39) As shown in
(40) A sixth step is shown in
(41) Subsequently, the anchor loading stand 60 shown in
(42) The above described anchor driving device 10 and method, which are utilized with the earth floor (SF) that is substantially parallel to the water level (WL), may be modified to be utilized with a shoreline embankment as shown in
(43) For such a shoreline embankment application, the earth floor (SF) typically has a grade that is not substantially parallel to the water level (WL). As depicted in
(44) With such an alternate shoreline embankment orientation anchor driving device 10, the driving member 40 would be operated substantially as described hereinabove. However, an alternate permanent anchor rod 32 may be screwed into the anchor 12 and driven into the shoreline earth floor (SF) at an angle to a proper elevation or depth (E). Then, the driving member 40 would be removed by rotating the anchor 12 out of a threaded anchor hole 58. In addition, the load locker 56, as shown in
(45) Advantageously, the anchor driving devices 10, 10 and associated methods described hereinabove and shown in the appended drawings ensures proper placement, setting, and holding capacities (HC) for the anchor 12.
(46) While certain representative embodiments and details have been shown for purposes of illustrating the invention, it will be apparent to those skilled in the art that various changes may be made without departing from the scope of the disclosure, which is further described in the following appended claims.