METHOD AND DEVICE FOR INSERTING A TONGUE
20210016465 · 2021-01-21
Assignee
Inventors
Cpc classification
E04F2201/0138
FIXED CONSTRUCTIONS
B27G13/08
PERFORMING OPERATIONS; TRANSPORTING
E04F2201/0547
FIXED CONSTRUCTIONS
B27F1/12
PERFORMING OPERATIONS; TRANSPORTING
E04F15/102
FIXED CONSTRUCTIONS
E04F15/02038
FIXED CONSTRUCTIONS
B27M3/0066
PERFORMING OPERATIONS; TRANSPORTING
B27G13/005
PERFORMING OPERATIONS; TRANSPORTING
International classification
B27F1/12
PERFORMING OPERATIONS; TRANSPORTING
B27G13/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method and device for inserting a tongue in an insertion groove in a panel. The method includes displacing a first tongue to an end position of a tongue queue, which comprises tongues under compression, in a tongue queue device, compressing the first tongue, displacing the tongues in the tongue queue by compression forces from the tongues under compression, displacing a second tongue, which is at a front position of the tongue queue, to an inserting device, displacing the second tongue into an insertion groove in a panel by said inserting device.
Claims
1. A method for inserting a tongue in an insertion groove in a panel, wherein the method comprises: displacing a first tongue to an end position of a tongue queue, which comprises tongues under compression, in a tongue queue device, compressing the first tongue, displacing the tongues in the tongue queue at least partly by compression forces from the tongues under compression, displacing a second tongue, which is at a front position of the tongue queue, to an inserting device, displacing the second tongue into an insertion groove in a panel by said inserting device.
2. The method as claimed in claim 1, comprising separating the first tongue from a tongue blank by a separating device.
3. The method as claimed in claim 2, comprising performing said compressing by the separating device.
4. The method as claimed in claim 3, comprising performing said separating and compressing by rotating a tool.
5. The method as claimed in claim 1, comprising displacing the first tongue from the end position to the front position.
6. The method as claimed in claim 5, comprising rotating the first tongue during said displacing of the first tongue from the end position to the front position.
7. The method as claimed in claim 5, comprising displacing the first tongue in a first direction and in a second direction, which is perpendicular to the first direction, during said displacing of the first tongue from the end position to the front position.
8. A machine for inserting a tongue in an inserting groove in a panel, the machine comprising a tongue queue device, the tongue queue device comprising an upper surface and an opposite lower surface configured to guide tongues from an inlet to an outlet of the tongue queue device, wherein the machine comprises a separating device, configured to compress the tongues, wherein the tongue queue device is configured such that tongues under compression in a tongue queue are displaced between the inlet and the outlet at least partly by compression forces from the tongues under compression, and wherein the machine comprises, at the outlet of the tongue queue device, an inserting device which is configured to displace a tongue into the insertion groove.
9. The machine as claimed in claim 8, wherein the upper surface and the lower surface are curve shaped.
10. The machine as claimed in claim 9, wherein a first tangential direction of the upper surface and/or the lower surface at the inlet is different from a second tangential direction of the upper surface and/or the lower surface at the outlet.
11. The machine as claimed in claim 8, wherein the inlet is positioned in a first vertical position and in a first horizontal position and the outlet is positioned in a second vertical position and a second horizontal position, wherein the first vertical position is different from the second vertical position, and wherein the first horizontal position is different from the second horizontal position.
12. The machine as claimed in claim 8, wherein the separating device is configured to separate a tongue from a tongue blank by a tool which is rotatable.
13. The machine as claimed in claim 9, wherein the upper surface is at an edge of an upper plate shaped element and the lower surface is at an edge of a lower plate shaped element.
14. The machine as claimed in claim 9, wherein the tongue queue device comprises two or more of said upper plate shaped element, and wherein the tongue queue device comprises two or more of said lower plate shaped element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0045] These and other aspects, features and advantages of which embodiments of the invention are capable of, will be apparent and elucidated from the following description of embodiments of the present invention, reference being made to the accompanying drawings, in which
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DESCRIPTION OF EMBODIMENTS
[0056] Specific embodiments of the invention will now be described with reference to the accompanying drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. The terminology used in the detailed description of the embodiments illustrated in the accompanying drawings is not intended to be limiting of the invention. In the drawings, like numbers refer to like elements.
[0057] Embodiments of the tongue queue device 100 and embodiments of the method for displacing the tongue in the tongue queue device are shown in
[0058] Embodiments of the method for displacing the tongue in the tongue queue device 100 comprise: [0059] displacing a first tongue 30 to an end position of a tongue queue 52, which comprises tongues 30 under compression, in a tongue queue device 100, [0060] compressing the first tongue 30, [0061] displacing the tongues 30 in the tongue queue 52, at least partly by compression forces from the tongues 30 under compression, [0062] displacing a second tongue 30, which is at a front position of the tongue queue, to an inserting device 80, [0063] displacing the second tongue 30 into an insertion groove 20 in a panel by said inserting device 80.
[0064] The tongues 30 in the tongue queue 52 may be displaced only by the compression forces when the second tongue 30 is displaced into the inserting device 80.
[0065] The first tongue 30 may be displaced by a device to the end position of the tongue queue, wherein the device may indirectly displace some or all of the tongues under compression in the tongue queue 52.
[0066] When the first tongue 30 is at the end position of the tongue queue 52, the compressing of the first tongue 30 is a compressing in a direction 106.
[0067] Each tongue may follow a tongue queue path from an end position of the tongue queue to the front position of the tongue queue. The compression forces of the tongues 30 in the tongue queue 52 are in the direction of the tongue queue path.
[0068] The method may comprise separating the first tongue 30 from a tongue blank 50 by a separating device 110.
[0069] The method may comprise performing said compressing by the separating device 110.
[0070] The method may comprise performing said separating and compressing by rotating a tool 60.
[0071] The method may comprise displacing the first tongue 30 from the end position to the front position, preferably between an upper curve shaped surface 104 and lower curve shaped surface 103 of the tongue queue device 100.
[0072] The method may comprise rotating the first tongue 30 during said displacing of the first tongue from the end position to the front position. For example, the first tongue may be rotated at least 15. For example, the first tongue may be rotated at least 5 in one direction followed by rotation of at least 10 in an opposite direction.
[0073] The method may comprise displacing the first tongue 30 in a first direction and in a second direction, which is perpendicular to the first direction, during said displacing of the first tongue from the end position to the front position.
[0074] Embodiments of the tongue queue device 100, may comprise an upper surface 104 and an opposite lower surface 105 configured to guide tongues 30 from an inlet to an outlet of the tongue queue device. The queue device is configured such that tongues 30 under compression in a tongue queue 52 are displaced between the inlet and the outlet at least partly by compression forces from the tongues 30 under compression.
[0075] The upper surface 104 and the lower surface 103 may be curve shaped. For example, the upper surface and the lower surface may include one inflection point, two inflection points, or more.
[0076] A first tangential direction 106 of the upper surface and/or the lower surface at the inlet is different from a second tangential direction 107 of the upper surface and/or the lower surface at the outlet.
[0077] The embodiment of the tongue queue device shown in
[0078] The inlet may be positioned in a first vertical position and in a first horizontal position and the outlet may be positioned in a second vertical position and a second horizontal position, wherein the first vertical position is different from the second vertical position, and wherein the first horizontal position is different from the second horizontal position. For example, the outlet may be lower than the inlet, and the second tangential direction may be in a upward direction, for example, in a range of 5 to 45, and may be more upward directed than the first tangential direction, for example by about 5 to 60. For example, the outlet may be lower than the inlet and the second tangential direction may be in a downward direction, for example, in a range of 5 to 45, and may be more downward directed than the first tangential direction, for example by about 5 to 60.
[0079] The upper surface 104 may be at an edge of an upper plate shaped element 102 and the lower surface 103 is at an edge of a lower plate shaped element 101.
[0080] The tongue queue device may comprise two or more of said upper plate shaped element 102, preferably arranged at a distance from each other and preferably parallel to each other, and wherein the tongue queue device comprises two or more of said lower plate shaped element 101, preferably arranged at a distance from each other and preferably parallel to each other.
[0081] Embodiments of a tongue, which may be the first tongue, the second tongue and the tongues in the tongue queue 30, which may be displaceable in an insertion groove 20, see
[0082] The tongue may be configured as any of the embodiments of the displaceable tongue disclosed in, e.g., WO 2006/043893 and WO 2007/015669, the entire contents of which are hereby expressly incorporated herein by reference.
[0083] The tongue may be flexible and made of, e.g., a polymer and preferably comprising a reinforcement material, such as a fibre, e.g., fiberglass.
[0084] Another embodiment of the tongue 30 is shown in
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[0087] The tongue is preferably configured to be inserted into an insertion groove of a panel for locking the panel to an adjacent panel.
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[0093] A core material of embodiments of the panel and the adjacent panel described above may comprises a wood fibre based board, such as a HDF, MDF, plywood, solid wood or particleboard, or a reinforced plastic board or a wood fibre composite board. The core may be provided with a decorative layer.
[0094] An embodiment of an inserting device 80 is shown in
[0095] The embodiment comprising a panel with an upwardly directed edge groove and the first direction is downwardly inclined.
[0096] The puncher 81 may be displaceable a longer distance in the first direction than the tongue guiding device.
[0097] The first part 83 of the tongue guiding device may be displaceable a longer distance in the first direction than the second part 82 of the guiding device.
[0098] The device may comprise a displaceable tongue queue stopper 84 for controlling a feeding of a new tongue, the tongue queue stopper 84 is preferably configured to cooperate with a protruding part 85 on the tongue guiding device.
[0099] The puncher 81 and the tongue guiding device may be displaceable in relation to a tongue queue device 100.
[0100] The device may comprise a motor (not shown), such as an electric motor or a pneumatic motor, configured to drive the puncher 81 in the first direction 91 and preferably in a second direction 92, which is opposite to the first direction.
[0101] An advantage of this embodiment of the device may be that only one motor is required to drive the puncher, the guiding device and the tongue queue stopper.
[0102] An embodiment of the separating method and the separating device 110 is shown in a side view in
[0103] The tongue blank 50 is displaced in a feeding direction 51 towards the tool until a tongue of the tongue blank has reached a cutting position in the device 110.
[0104] A rail of the tongue blank 50 may have a length direction parallel to the feeding direction 51.
[0105] A longitudinal direction of the tongue 30, at the time of feeding and separation from the tongue blank, is preferably parallel to an axis of rotation of the rotatable/rotating tool 60.
[0106] The device may comprise a dye 76 and the tongue is cut between the tool and the dye. The tongue 30 is preferably displaced by the protruding part 62 when the tongue 30 is separated or almost separated from the tongue blank 50.
[0107] The method may comprise rotating the tool 60 by a shaft, wherein the shaft comprises a rotating disc, and guiding the tongue by the rotating disc during the cutting. The disc may have the same shape as the tool, and the device may comprise a free space under the disc, such that the tongue is guided and displaced without cutting the tongue apart.
[0108] The method preferably comprises cutting a second edge of the tongue 30 from the tongue blank 50 by a second of said rotating tool 60.
[0109] The method may comprise compressing said tongue 30 by the protruding part 62.
[0110] The method may comprise compressing the tongues in the tongue queue 52, by the protruding part 62.
[0111] The method may comprise displacing the tongue by the protruding part 62, during the cutting, from an upper inlet to a lower outlet.
[0112] The method preferably comprises further rotating the tool 60 in the same direction 61 from the contact position in
[0113] An embodiment of the machine for inserting a tongue in an inserting groove 20 in a panel is shown in
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[0115] The upper surface 104 and the lower surface 103 may be curve shaped.
[0116] A first tangential direction 106 of the upper surface and/or the lower surface at the inlet is different from a second tangential direction 107 of the upper surface and/or the lower surface at the outlet.
[0117] The machine shown in
[0118] The inlet may be positioned in a first vertical position and in a first horizontal position and the outlet may be positioned in a second vertical position and a second horizontal position, wherein the first vertical position is different from the second vertical position, and wherein the first horizontal position is different from the second horizontal position.
[0119] The separating device may be configured to separate a tongue from a tongue blank by a tool 60 which is rotatable see
[0120] The upper surface 104 may be at an edge of an upper plate shaped element 102 and the lower surface 103 is at an edge of a lower plate shaped element 101.
[0121] The tongue queue device may comprise two or more of said upper plate shaped element 102, preferably arranged at a distance from each other and preferably parallel to each other, and wherein the tongue queue device comprises two or more of said lower plate shaped element 101, preferably arranged at a distance from each other and preferably parallel to each other.
[0122] The machine may also comprise a magazine 122 for tongue blanks 50.
[0123] The machine may be arranged in a production line comprising milling tools for forming a locking device, comprising the insertion groove 20, at an edge of the panel for locking the panel to an adjacent panel. The panel is preferably contiguously displaced during the insertion of the tongue into the insertion groove.
EMBODIMENTS
[0124] 1. A method for inserting a tongue in an insertion groove in a panel, wherein the method comprises: [0125] displacing a first tongue (30) to an end position of a tongue queue (52), which comprises tongues (30) under compression, in a tongue queue device (100), [0126] compressing the first tongue (30), [0127] displacing the tongues (30) in the tongue queue (52) at least partly by compression forces from the tongues (30) under compression, [0128] displacing a second tongue (30), which is at a front position of the tongue queue, to an inserting device (80), [0129] displacing the second tongue (30) into an insertion groove (20) in a panel by said inserting device (80).
[0130] 2. The method as in embodiment 1, comprising separating the first tongue (30) from a tongue blank (50) by a separating device (110).
[0131] 3. The method as in embodiment 2, comprising performing said compressing by the separating device (110).
[0132] 4. The method as in embodiment 3, comprising performing said separating and compressing by rotating a tool (60).
[0133] 5. The method as in any one of embodiments 1-4, comprising displacing the first tongue (30) from the end position to the front position, preferably between an upper curve shaped surface (104) and lower curve shaped surface (103) of the tongue queue device (100).
[0134] 6. The method as in embodiment 5, comprising rotating the first tongue (30) during said displacing of the first tongue from the end position to the front position.
[0135] 7. The method as in embodiment 5 or 6, comprising displacing the first tongue (30) in a first direction and in a second direction, which is perpendicular to the first direction, during said displacing of the first tongue from the end position to the front position.
[0136] 8. A machine for inserting a tongue in an inserting groove (20) in a panel, the machine comprising [0137] a tongue queue device (100), the tongue queue device comprising an upper surface (104) and an opposite lower surface (105) configured to guide tongues (30) from an inlet to an outlet of the tongue queue device, [0138] characterised in that the machine comprises a separating device (110), preferably at the inlet of the tongue queue device, configured to compress the tongues (30), that the tongue queue device is configured such that tongues (30) under compression in a tongue queue (52) are displaced between the inlet and the outlet at least partly by compression forces from the tongues (30) under compression, and that the machine comprises, at the outlet of the tongue queue device, an inserting device (100) which is configured to displace a tongue into the insertion groove (20).
[0139] 9. The machine as in embodiment 8, wherein the upper surface (104) and the lower surface (103) are curve shaped.
[0140] 10. The machine as in embodiment 9, wherein a first tangential direction (106) of the upper surface and/or the lower surface at the inlet is different from a second tangential direction (107) of the upper surface and/or the lower surface at the outlet.
[0141] 11. The machine as in any one of the embodiments 8-10, wherein the inlet is positioned in a first vertical position and in a first horizontal position and the outlet is positioned in a second vertical position and a second horizontal position, wherein the first vertical position is different from the second vertical position, and wherein the first horizontal position is different from the second horizontal position.
[0142] 12. The machine as in any one of the embodiments 8-11, wherein the separating device (110) is configured to separate a tongue from a tongue blank (50) by a tool (60) which is rotatable.
[0143] 13. The machine as in any one of the embodiments 9-12, wherein the upper surface (104) is at an edge of an upper plate shaped element (102) and the lower surface (103) is at an edge of a lower plate shaped element (101).
[0144] 14. The machine as in any one of the embodiments 9-13, wherein the tongue queue device comprises two or more of said upper plate shaped element (102), preferably arranged at a distance from each other and preferably parallel to each other, and wherein the tongue queue device comprises two or more of said lower plate shaped element (101), preferably arranged at a distance from each other and preferably parallel to each other.