SLIDING RING FOR A GRINDING DEVICE AND METHOD FOR PRODUCING THE SLIDING RING
20210016418 · 2021-01-21
Inventors
Cpc classification
B24B55/04
PERFORMING OPERATIONS; TRANSPORTING
B24B55/05
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A sliding ring for a grinding device consisting of a grinding element and a hood covering the grinding element and a sliding ring attachable to the side of the hood facing a surface to be machined, the sliding ring having a sliding surface provided for sliding on the surface to be machined, the sliding ring consisting of at least one elastic component and a sliding component, the sliding surface being formed on the sliding component and the elastic component being arranged on the side of the sliding component opposite the sliding surface.
Claims
1.-20. (canceled)
21. A sliding ring for a grinding device having a grinding element and a hood covering the grinding element, the sliding ring adapted for attaching to a side of the hood facing a surface to be machined, comprising: a sliding surface for sliding on the surface to be machined; at least one elastic component and a sliding component; the sliding surface being formed on the sliding component, and the at least elastic component being arranged on the side of the sliding component opposite the sliding surface.
22. The sliding ring according to claim 21, wherein the at least one elastic component comprises an elastically deformable material or contains a resilient component.
23. The sliding ring according to claim 21, further comprising a hard component, wherein the at least one elastic component is arranged between the sliding component and the hard component.
24. The sliding ring according to claim 21, wherein the at least one elastic component is completely enclosed by one of: a) the sliding component; or b) the sliding component and the hard component.
25. The sliding ring according to claim 24, wherein the at least one elastic component is a gas, a liquid, a gel, a plurality of solid particles, or a combination thereof.
26. The sliding ring according to claim 21, wherein the sliding component is one of: a) a region of the surface of the at least one elastic component which is changed relative to the base material of the at least one elastic component; orb) a coating of the at least one elastic component with a slidable material or a slidable film or a plurality of small, non-deformable elements made of a slidable material.
27. The sliding ring according to claim 21, wherein the at least one elastic component is an annular layer made of a polyurethane foam, and/or the sliding component is a polyethylene film.
28. The sliding ring according to claim 23, wherein the hard component is a rigid plastic ring, the at least one elastic component is an annular layer of a polyurethane foam, and the sliding component is a polyethylene film, and wherein the hard component and the sliding component completely enclose the elastic component.
29. The sliding ring according to claim 21, further comprising a means for forming part of a detachable connection of the sliding ring to a hood of a grinding device.
30. The sliding ring according to claim 23, wherein openings for the passage of air into the interior of the sliding ring are arranged in the hard component.
31. The sliding ring according to claim 21, wherein the sliding ring has at least two ring segments which are independent of one another or releasably connected to one another.
32. A grinding device comprising: a grinding element; a hood covering the grinding element; and a sliding ring arranged on the side of the hood facing a surface to be machined, wherein the sliding ring has a sliding surface for sliding on the surface to be machined, and wherein the sliding ring comprises at least one elastic component and a sliding component, the sliding surface being formed on the sliding component, and the elastic component being arranged on the side of the sliding component opposite the sliding surface.
33. The grinding device according to claim 32, wherein the hood has a first area which includes a part of the periphery of the side facing a surface to be machined, and is detachable from other areas of the hood, wherein a ring segment of the sliding ring is arranged at the first area, and wherein the length of the first area of the hood and the length of the ring segment arranged in the first area are equal.
34. The grinding device according to claim 33, further comprising a second ring segment of the sliding ring connected to said other areas of the hood, wherein the first ring segment forms one quarter of the circumference of the sliding ring, and the second ring segment forms three quarters of the circumference of the sliding ring.
35. A method for producing a sliding ring comprising: inserting a slidable film into a mold, the mold having an interior, the edge of which is at least partially covered by the film after it has been inserted, and introducing an elastic material or a starting material of an elastic material into the interior of the mold via one or more openings in the mold and/or the slidable film and forming an elastic material when a starting material of an elastic material is introduced.
36. The method according to claim 35, further comprising inserting a ring or a segment of a ring made of a rigid material into the mold, with an intermediate space between the slidable film and the ring or the segment of a ring, wherein the elastic material or the starting material of an elastic material enters the intermediate space via one or more openings in the mold and/or the slidable film and/or via one or more openings made in the ring or the segment of a ring.
37. The method according to claim 36, further comprising: after the introduction of the elastic material, closing the one or more openings in the film and/or the one or more openings in the ring or the segment of a ring with a material such that the elastic material is prevented from escaping even under pressure.
38. The method according to claim 35, wherein the film is polyethylene and the starting material of an elastic material is a foamable material and contains polyurethane and a blowing agent.
39. The method according to claim 36, wherein the ring or the segment of the ring is formed of a rigid plastic and the film is polyethylene, and wherein the starting material of an elastic material is a foamable material and contains polyurethane and a blowing agent.
40. The method according to claim 36, further comprising removing areas of the film that project over the sliding ring.
Description
FIGURES
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048] The sliding ring 1 consists of a hard component 10, an elastic component 11, which cannot be seen in the illustration in
[0049] The ring 101 is essentially uniform over its entire course, but has special features at some points, which will be discussed in more detail below.
[0050] In the example shown, six hood elements 102 are arranged along the circumferential line of the ring 101. Of course, the number of hood elements can also be larger, for example eight, or smaller. These extend the second section 101b upwards, i.e. towards the hood, and are used to cover openings formed in the inner wall of the hood to separate a section formed in the inner wall of the hood from adjacent sections of the inner wall of the hood towards the interspace by means of a hook. In this way, the hood elements 102 are always arranged at the points on the ring 101 where an undercut 103 is also formed in each case to accommodate the hook formed in the inner wall of the hood in the second area 101b of the ring. Thus the undercuts 103 form means for the detachable connection of the seal ring 1 to a hood of a grinder, corresponding to the means located on the hood of the grinder, the aforementioned hooks.
[0051] In addition, reinforcing ribs 104 are formed on the upper side of the first region 101a, which serve to increase the rigidity of the first region 101a when pressure forces are applied to the underside of the sliding ring 1. The reinforcing ribs 104 are formed in one piece with the ring 101 in the exemplary embodiment shown. Of course, the number of reinforcing ribs can also be larger or smaller.
[0052] In the ring 101, eight openings 105 to the outside air inlet are furthermore formed, which extend from an outer side of the second region 101b and the upper side of the first region 101a to an inner side of the ring 101 and, in the case shown, are cuboidal. Of course, the number of openings to the outside air inlet can also be larger or smaller. Through these openings 105, air flows into the interior of the hood during operation of the grinding device, so that the dust produced during grinding can be extracted by means of a suction device. In areas of the ring 101 in which the openings 105 for the external air intake are formed, the second bearing surface 101d for the outer wall of the hood is interrupted and therefore not present, as shown in
[0053] In the second region 101b, four notches 106 are also formed, which serve to receive connecting walls of the hood, which connect the inner wall and the outer wall of the hood and improve the rigidity of the hood, in the assembled state of the sliding ring 1. In the case of a divisible hood, in which a part of the hood, for example a grinding head tip, can be removed from the rest of the hood, the connecting walls serve as end walls, which separate the space between the inner wall of the hood and the outer wall of the hood against the environment when the seal ring 1 is mounted, thus providing dust protection. With a larger number of notches 106, the number of possibilities for mounting the sliding ring 1 in the hood increases, so that the assembly requires less concentration by the operator. For example, in the case of 16 notches 106, there are theoretically eight possible positions in which the sliding ring 1 can be mounted, the sliding ring being rotated by 45 between the individual positions.
[0054] Furthermore, two openings 107 and 108 are formed in the first region 101a of the ring 101. These serve to introduce an elastic material or a starting material for an elastic material, which forms the elastic component 11 of the sliding ring, in the method according to the invention for producing the sliding ring or the escape of excess elastic material or starting material during the production process. Of course, the number of these openings can also be larger or smaller.
[0055] In addition, twelve vent holes 109 are formed in the ring 101. Some of them are arranged in the openings 105 to the outside air inlet, others outside these openings 105. The vent holes 109 are used for the escape of gas from the elastic material when it is formed or when it is compressed and the entry of gas into the elastic material when it decompresses again after a compression process.
[0056] The elements mentioned, i.e. the hood elements 102, the undercuts 103, the reinforcing ribs 104, the openings 105 to the outside air inlet, the notches 106 and the ventilation holes 109, are arranged in the illustrated exemplary embodiment in a manner that is evenly distributed over the circumference of the sliding ring 1, but can in other exemplary embodiments also be unevenly distributed.
[0057] The elastic component 11, which can be seen in
[0058] In other exemplary embodiments, if the elastic component 11 consists of other materials, such as, for example, a gas, a liquid, a gel or loose solid particles, there are no openings in the hard component 10 from which the material of the elastic component could possibly escape under pressure, or are closed again after filling the material of the elastic component.
[0059] The sliding component 12 in the illustrated embodiment consists of a film 121 made of polyethylene. In the area of the reference line of reference numeral 121 in
[0060] Details of the hard component 10 are explained below with reference to
[0061] The first region 101a has a width b1, measured from the inner side facing a grinding element (grinding plate) of the grinding device to an outer side of the sliding ring, and a height h1. In addition,
[0062] The opening 105 to the outside air inlet runs obliquely from the top of the first region 101a to the inner side of the ring 101 and is cuboid. In this case, the opening 105 has a height h3, which is measured perpendicularly between an upper side of the opening 105 and a lower side of the opening 105 and thus not along they direction, and a depth, measured in a direction that runs perpendicular to the plane of the drawing. The vent hole 109 is formed in the illustrated case with a circular cross section and extends from the top of the first area 101a to the bottom of the first area 101a.
[0063] The hood element 102 shown in
[0064] The reinforcing rib 104 is essentially triangular and has a height h5 and a width b5 and a thickness, measured in a direction perpendicular to the plane of the drawing, wherein the reinforcing rib is thicker on its side facing the second region 101b than on its outside. Between the reinforcing rib 104 and the vertical part of the second section 101b, there is a second bearing surface 101d and a gap 110, which widens slightly towards the top.
[0065] Exemplary dimensions of the individual elements of the sliding ring 1 shown in
TABLE-US-00001 TABLE 1 Reference Element numbers Dimensions Value Sliding Ring 1 Inner Diameter 234 mm Outer Diameter 286 mm First area 101a Width b1 26.5 mm of the ring Height h1 3 mm Radius R 25.56 mm Second area 101b Width b2 6 mm of the ring Width b3 9.91 mm Height h2 10.87 mm First contact 101c Width 1.1 mm surface Second contact 101d Width 2.5 mm surface Gap 101e Width 1 mm Hood Element 102 Width b4 0.7 mm Height h4 11.2 mm Distance 39.88 mm Undercut 103 Width 2.3 mm Height h6 4 mm Distance approx. 30.8 mm Reinforcing Rib 104 Width b5 16 mm Height h5 7.6 mm Strength 3 to 4 mm Opening to 105 Height h3 2 mm outside air inlet Depth 8 mm Opening for the 107, 108 Diameter 8 mm introduction or escape of elastic material Vent Hole 109 Diameter 0.8 mm
[0066]
[0067] The grinding device 2 contains a hood 30 which surrounds and covers the grinding element 20. A connection 31 for a connection to a suction device (not shown) is provided on the hood 30, air and grinding dust being sucked out of the interior of the hood 30 via the suction device and at the same time a negative pressure is generated inside the hood 30, as a result of which the grinding device 2 adheres to the surface to be machined. The grinding device also has a motor 40, which drives the grinding element 20 via a gear 50. With a holding device 60, the grinding device 2 can be held manually and moved over the surface to be machined. At the connection 31 for the connection to a suction device, a hose 70 is attached, which can be connected to a suction device, through which air and grinding dust are removed from the hood 30 and into a suction device.
[0068]
[0069]
[0070] The first area 35 of the hood 30 has a fastening element 37, for example a hook, which is inserted into a corresponding element of the second area 36 of the hood 30, for example a snap-in recess with a snap-in bridge, and is firmly connected to it, but can be releasable. In addition, the first section 35 of the hood 30 has several positioning elements 38, such as protruding lugs, which correspond to corresponding elements of the second section 36 of the hood 30 and ensure the correct positioning of the first section 35 in relation to the second section 36 during assembly.
[0071] The sliding ring 1 and the hood 30 are otherwise of the same design as the first embodiment 1 of the sliding ring described with reference to
[0072]
[0073] The edge region 39 can be formed in one piece with the other regions of the hood 30, in particular with the lateral region 301, or can be firmly and permanently connected to them. However, it is also possible for the edge area 39 to be detachably connected to the other areas of the hood. For this purpose, the hood can, for example, be designed similarly to the hood 30, which is described with reference to
[0074] Since the edge region 39 serves as an abutment for the elastic component 11 of the sliding ring 1 when it is elastically deformed, reinforcing ribs similar to the reinforcing ribs 104 described with reference to the first embodiment 1 and the second embodiment 1 of the sliding ring can be arranged in the edge region 39. In addition, at least one opening 302 for the external air inlet can be formed in the hood 30, as is shown in
[0075] The third embodiment 1 of the sliding ring shown in
[0076] In other embodiments of the sliding ring according to the invention, the connecting component is not part of the sliding ring, but is only connected to the sliding ring on the one hand and the edge region 39 of the hood 30 on the other hand when the sliding ring is mounted on the hood 30.
[0077] Of course, the hood 30 and the sliding ring 1 can also be supplied in a split form similar to that shown in
[0078] The number, arrangement and configuration of the various elements of the sliding ring according to the invention and the hood of the grinding device according to the invention are not limited to the illustrated embodiments. Some or all of the elements shown can be combined with one another or provided individually, as long as they are not mutually exclusive.
REFERENCE NUMBERS
[0079] 1, 1, 1 Sliding ring [0080] 10 Hard components [0081] 101 Ring [0082] 101a First area of the ring [0083] 101b Second area of the ring [0084] 101c First contact surface (for the inner wall of the hood) [0085] 101d Second contact surface (for the outer wall of the hood) [0086] 101e Gap in the second area of the ring [0087] 102 Hood element [0088] 103 Undercut for the hook [0089] 104 Reinforcing rib [0090] 105 Opening to the outside air inlet [0091] 106 Notch [0092] 107 Opening for the introduction of an elastic material [0093] 108 Opening for the escape of excess elastic material [0094] 109 Vent hole [0095] 110 Gap for the outer wall of the hood [0096] 11 Elastic component [0097] 111 Foam [0098] 112 Foam overhang [0099] 12 Sliding component [0100] 121 Foil [0101] 13 First ring segment of the sliding ring [0102] 14 Second ring segment of the sliding ring [0103] 2 Grinder [0104] 20 Grinding element [0105] 21 Abrasives [0106] 30, 30, 30 Hood [0107] 301 Lateral area of the hood [0108] 302 Opening to the outside air inlet [0109] 31 Connection for a suction device [0110] 32 Outer wall of the hood [0111] 33 Inner wall of the hood [0112] 331 Hook [0113] 331a Lower section of the hook [0114] 34 Space [0115] 35 First area of the hood [0116] 36 Second area of the hood [0117] 37 Fastener [0118] 38 Positioning element [0119] 39 Edge area of the hood [0120] 40 Motor [0121] 50 Gears [0122] 60 Holding device [0123] 70 Tube [0124] 80 Connecting component [0125] 801 Double-sided tape [0126] b1 Width of the first area of the ring [0127] b2 Width of the second area of the ring [0128] b3 Width of the second area of the ring at the bottom [0129] b4 Width of the hood element at the top [0130] b5 Width of the reinforcing rib [0131] h1 Height of the first area of the ring [0132] h2 Height of the second area of the ring [0133] h3 Height of the opening to the outside air inlet [0134] h4 Height of the hood element [0135] h5 Height of the reinforcing rib [0136] h6 Height of the undercut [0137] R Radius of curvature of the first area of the ring