TURBOMACHINERY
20210017875 ยท 2021-01-21
Assignee
Inventors
Cpc classification
F01D25/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D11/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D9/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/622
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/024
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B39/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/624
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D11/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A turbomachinery according to an embodiment includes an impeller including at least one blade, and a casing for housing the impeller rotatably. A size of a gap between a tip of the blade and an inner surface of the casing during a stop of the impeller is formed non-uniformly over a circumferential direction of the impeller.
Claims
1. A turbomachinery comprising: an impeller including at least one blade; and a casing for housing the impeller rotatably, wherein a size of a gap between a tip of the blade and an inner surface of the casing during a stop of the impeller is formed non-uniformly over a circumferential direction of the impeller.
2. The turbomachinery according to claim 1, wherein a difference between a maximum value and a minimum value of the gap during the stop of the impeller is not less than 10% of an average value of the gap in the circumferential direction.
3. The turbomachinery according to claim 1, wherein the casing has an inner circumferential edge formed into an elliptical shape.
4. The turbomachinery according to claim 1, wherein, during the stop of the impeller, a center axis of the casing is parallel to a rotational axis of the impeller and is displaced from the rotational axis of the impeller to a radial direction.
5. The turbomachinery according to claim 1, wherein, during the stop of the impeller, a center axis of the casing is not parallel to a rotational axis of the impeller.
6. The turbomachinery according to claim 1, wherein the impeller is a radial flow impeller, and wherein the casing is rotationally asymmetric about a center axis of the casing.
7. The turbomachinery according to claim 6, wherein the casing includes: a scroll part internally including a scroll flow passage where a fluid flows in the circumferential direction on a radially outer side of the impeller; and a tongue part for separating the scroll flow passage from a flow passage on a radially outer side of the scroll flow passage, and wherein, regarding the gap during the stop of the impeller, the gap in the tongue part is larger than an average value of the gap in the circumferential direction.
8. The turbomachinery according to claim 7, wherein, provided that an angular position of the tongue part is at 0 degrees in an angular range in the circumferential direction, and a direction, of an extending direction of the scroll flow passage, in which a flow-passage cross-sectional area of the scroll flow passage in a cross-section orthogonal to the extending direction gradually increases with distance from the tongue part along the extending direction, is a positive direction, the gap during the stop of the impeller has a maximum value during the stop of the impeller within an angular range of not less than 90 degrees and not more than 0 degrees.
9. The turbomachinery according to claim 1, wherein the size of the gap during the stop of the impeller is formed non-uniformly over the circumferential direction of the impeller, in at least one of at least a part of a region between a leading edge of the blade and a position away by a distance of 20% of a total length of the tip from the leading edge toward a trailing edge of the blade, or at least a part of a region between the trailing edge and a position away by a distance of 20% of the total length from the trailing edge toward the leading edge.
10. The turbomachinery according to claim 1, wherein the impeller is an axial flow impeller with a rotational axis thereof extending in a horizontal direction, and wherein the casing is supported by a first support table and a second support table disposed away from the first support table in a direction along the rotational axis of the impeller.
11. The turbomachinery according to claim 10, wherein the gap during the stop of the impeller is larger than an average value of the gap in the circumferential direction, at an intermediate position between the first support table and the second support table and at a position, of a position along the circumferential direction, in a vertically upward direction of the impeller.
12. The turbomachinery according to claim 10, wherein the gap during the stop of the impeller is larger than an average value of the gap in the circumferential direction, at positions at both ends of the impeller along a direction of the rotational axis, and at a position, of a position along the circumferential direction, in a vertically downward direction of the impeller.
13. The turbomachinery according to claim 1, wherein the size of the gap in the circumferential direction varies more widely during the stop of the impeller than during a rotation of the impeller.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
[0065] Some embodiments of the present invention will be described below with reference to the accompanying drawings. It is intended, however, that unless particularly identified, dimensions, materials, shapes, relative positions and the like of components described in the embodiments or shown in the drawings shall be interpreted as illustrative only and not intended to limit the scope of the present invention.
[0066] For instance, an expression of relative or absolute arrangement such as in a direction, along a direction, parallel, orthogonal, centered, concentric and coaxial shall not be construed as indicating only the arrangement in a strict literal sense, but also includes a state where the arrangement is relatively displaced by a tolerance, or by an angle or a distance whereby it is possible to achieve the same function.
[0067] For instance, an expression of an equal state such as same, equal, and uniform shall not be construed as indicating only the state in which the feature is strictly equal, but also includes a state in which there is a tolerance or a difference that can still achieve the same function.
[0068] Further, for instance, an expression of a shape such as a rectangular shape or a cylindrical shape shall not be construed as only the geometrically strict shape, but also includes a shape with unevenness or chamfered corners within the range in which the same effect can be achieved.
[0069] On the other hand, the expressions comprising, including, having, containing, and constituting one constituent component are not exclusive expressions that exclude the presence of other constituent components.
[0070]
[0071] The turbocharger 1 according to some embodiments is an exhaust turbocharger for supercharging intake air of an engine mounted on a vehicle such as an automobile.
[0072] The turbocharger 1 includes a turbine wheel 3 and a compressor wheel 4 coupled to each other with a rotor shaft 2 as a rotational shaft, a casing (turbine housing) 5 for housing the turbine wheel 3 rotatably, and a casing (compressor housing) 6 for housing the compressor wheel 4 rotatably. Moreover, the turbine housing 5 includes a scroll part 7 internally having a scroll flow passage 7a. The compressor housing 6 includes a scroll part 8 internally having a scroll flow passage 8a.
[0073] A turbine 30 according to some embodiments includes the turbine wheel 3 and the casing 5. A compressor 40 according to some embodiments includes the compressor wheel 4 and the casing 6.
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[0075] The turbine wheel 3 according to some embodiments is an impeller coupled to the rotor shaft (rotational shaft) 2 and rotated about a rotational axis AXw. The turbine wheel 3 according to some embodiments includes a hub 31 having a hub surface 32 oblique to the rotational axis AXw and a plurality of blades (rotor blades) 33 disposed on the hub surface 32, in a cross-section along the rotational axis AXw. The turbine wheel 3 shown in
[0076] Although illustration by the perspective view is omitted, the compressor wheel 4 according to some embodiments also have the same configuration as the turbine wheel 3 according to some embodiments. That is, the compressor wheel 4 according to some embodiments is an impeller coupled to the rotor shaft (rotational shaft) 2 and rotated about the rotational axis AXw. The compressor wheel 4 according to some embodiments includes a hub 41 having a hub surface 42 oblique to the rotational axis AXw and a plurality of blades (rotor blades) 43 disposed on the hub surface 42, in the cross-section along the rotational axis AXw. The plurality of blades 43 are disposed at intervals in the circumferential direction of the compressor wheel 4.
[0077] In the turbocharger 1 thus configured, an exhaust gas serving as a working fluid flows from a leading edge 36 toward a trailing edge 37 of the turbine wheel 3. Consequently, the turbine wheel 3 is rotated, and the compressor wheel 4 of the compressor 40 coupled to the turbine wheel 3 via the rotor shaft 2 is also rotated. Consequently, intake air flowing in from an inlet part 40a of the compressor 40 is compressed by the compressor wheel 4 in the process of flowing from a leading edge 46 toward a trailing edge 47 of the compressor wheel 4.
[0078] In a description below, regarding contents about the turbomachinery which are common with the turbine 30 and the compressor 40, the respective constituent elements described above may be denoted as follows.
[0079] For example, in a case in which the turbine wheel 3 and the compressor wheel 4 need not particularly be distinguished from each other, the turbine wheel 3 or the compressor wheel 4 may be referred to as an impeller W.
[0080] Moreover, in a case in which the blades 33 of the turbine wheel 3 and the blades 43 of the compressor wheel 4 need not particularly be distinguished from each other, reference numerals for the blades may be changed to B to denote each of the blades as a blade B.
[0081] In a case in which the casing 5 of the turbine 30 and the casing 6 of the compressor 40 need not particularly be distinguished from each other, reference numerals for the casings may be changed to C to denote each of the casings as a casing C.
[0082] That is, a turbomachinery 10 according to some embodiments to be described below includes the impeller W having at least one blade B and the casing C for housing the impeller W rotatably.
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[0084] In the description below, the structure of the turbomachinery 10 according to some embodiments will be described with reference to the structure of the turbine 30 according to some embodiments. However, contents of the description are also applicable to the compressor 40 according to some embodiments in the same manner, unless otherwise noted.
[0085] In the turbomachinery, for example, as in the turbine 30 shown in
[0086] Thus, it is necessary to consider the above-described deformation or the like on designing the impeller W and the casing C.
[0087] Thus, in the turbomachinery 10 according to some embodiments, with a configuration to be described below, a loss in the turbomachinery 10 is suppressed by forming the gap G with an appropriate size, while avoiding the contact of the blade B with the casing C.
[0088] In the description below, the gap G has a size tc as follows. That is, the size tc of the gap G is a distance between a point Pb and a point Pc closest to the point Pb on the inner surface 51 of the casing C. The point Pb is disposed at any position between the leading edge 36 and the trailing edge 37 along the tip 34 of the blade B.
[0089] In the following description, during a stop of the impeller W or during a stop of the turbomachinery 10 refers to during a cold stop of the impeller W or the turbomachinery 10, and includes a case in which at least a temperature of each part of the turbomachinery 10 is equal to a temperature around the turbomachinery 10. Moreover, in the following description, during a rotation of the impeller W or during an operation of the turbomachinery 10 refers to during a warm operation of the impeller W or the turbomachinery 10, and includes a case in which at least the temperature of each part of the turbomachinery 10 is equal to a temperature reached when the turbomachinery 10 operates normally.
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[0102] The point Pb shown in
[0103] In each of
[0104] In each of
[0105] The average value tcave of the gap G in the circumferential direction is, for example, an average value of the size tc of the gap G which differs depending on the position of the circumferential position .
[0106] In each of
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[0108] The axial flow turbomachinery 10A according to an embodiment shown in
[0109] For example, in some embodiments shown in
[0110] In some embodiments shown in
[0111] That is, regarding a portion at a risk of contact during the operation of the turbomachinery 10, the gap G during the stop is made larger than the gap G during the stop at another circumferential position, making it possible to offset the change in the gap G during the operation. Thus, it is possible to narrow the gap G during the operation and to suppress an efficiency decrease in the turbomachinery 10.
[0112] For example, in some embodiments shown in
[0113] In some embodiments shown in
[0114] The variation in the size tc of the gap G in the circumferential direction is, for example, a dispersion, a standard deviation, or the like of the size tc of the gap G which differs depending on the position of the circumferential position .
[0115] For example, in an embodiment shown in
[0116] The inner circumferential edge 51a is the inner edge of the casing C, which appears in a cross-section where the casing C is squared with the rotational axis AXw, and is a crossing portion between the inner surface 51 and the cross-section.
[0117] For example, the inner circumferential edge 51a of the casing C may be deformed so as to change from a circular shape to the elliptical shape, during the operation of the turbomachinery 10. In this case, the shape of the inner circumferential edge 51a of the casing C during the stop of the turbomachinery 10 is preferably set to the elliptical shape in advance so as to be closer to the circular shape when the shape is changed as described above.
[0118] Thus, it is possible to get close to the state where the gap G during the operation of the turbomachinery 10 is uniform over the circumferential direction.
[0119] For example, in some embodiments show in
[0120] For example, during the operation of the turbomachinery 10, the center axis AXc of the casing C and the rotational axis AXw of the impeller W may be displaced from each other. In this case, the center axis AXc and the rotational axis AXw during the stop of the turbomachinery 10 is displaced from each other in advance in consideration of the above-described displacement during the operation of the turbomachinery 10, making it possible to reduce the displacement between the center axis AXc and the rotational axis AXw during the operation of the turbomachinery 10.
[0121] In this regard, for example, according to some embodiments show in
[0122] For example, in an embodiment show in
[0123] For example, during the operation of the turbomachinery 10, the center axis AXc of the casing C and the rotational axis AXw of the impeller W may be displaced from each other and may no longer be parallel to each other. In this case, the center axis AXc and the rotational axis AXw during the stop of the turbomachinery 10 is set non-parallel to each other in advance in consideration of the above-described displacement during the operation of the turbomachinery 10, making it possible to get close to a state where the center axis AXc and the rotational axis AXw are parallel to each other during the operation of the turbomachinery 10.
[0124] In this regard, for example, according to an embodiment show in
[0125] In some embodiments described above and some embodiments to be described later, a difference between a maximum value tcmax and a minimum value tcmin of the gap G during the stop of the impeller W is preferably not less than 10% of the average value tcave in of the gap G in the circumferential direction.
[0126] Thus, it is possible to further get close to the state where the gap G during the operation of the turbomachinery 10 is uniform over the circumferential direction.
[0127] For example, as shown in
[0128] For example, as shown in
[0129] In this regard, according to some embodiments described above, since the size tc of the gap G between the tip 34 of the blade B and the inner surface 51 of the casing C during the stop of the impeller W is formed non-uniformly over the circumferential direction of the impeller W as described above, it is possible to get close to the state where the gap G during the operation is uniform over the circumferential direction.
[0130] As the case in which the casing C is rotationally asymmetric about the center axis AXc, for example, the following case is also considered, in addition to the case in which the casing C includes the scroll parts 7 and 8 as described above.
[0131] For example, a case is considered in which an addition is added such that the casing C is rotationally asymmetric about the center axis AXc, such as a structure for supporting the casing C is attached to the casing C, and the shape of the casing C including the addition is rotationally asymmetric about the center axis AXc.
[0132] Moreover, for example, a case is considered in which thermal expansion of the casing C is restricted by the structure.
[0133] For example, as shown in
[0134] In
[0135] As a result of intensive researches by the present inventors, it was found that in the case in which the casing C includes the scroll part 7, 8, the gap G during the rotation of the impeller W tends to be small compared to during the stop in a region where the flow-passage cross-sectional area of the scroll flow passage 7a, 8a in the cross-section orthogonal to the extending direction of the scroll flow passage is relatively large, and the gap G during the rotation of the impeller W tends to be large compared to during the stop in a region where the flow-passage cross-sectional area is relatively small.
[0136] Therefore, at a position, where the flow-passage cross-sectional area is the largest, of the position along the extending direction of the scroll flow passage 7a, 8a, a decrement of the gap G during the operation relative to the gap G during the stop is the largest.
[0137] Moreover, in the case in which the casing C includes the scroll part 7, 8, the flow-passage cross-sectional area is the largest in the vicinity of a tongue part (tongue part 71). Therefore, in the case in which the casing C includes the scroll part 7, 8, the decrement of the gap G during the operation relative to the gap G during the stop is the largest in the vicinity of the above-described tongue part (tongue part 71).
[0138] In this regard, in some embodiments, as shown in
[0139] In some embodiments, the gap G during the stop of the impeller W has the maximum value tcmax during the stop of the impeller W within an angular range of not less than 90 degrees and not more than 0 degrees.
[0140] In the case in which the casing C includes the scroll part 7, 8, the flow-passage cross-sectional area of the scroll flow passage 7a, 8a is the largest within the above-described angular range of not less than 90 degrees and not more than 0 degrees, in general.
[0141] Moreover, as described above, at the position, where the flow-passage cross-sectional area is the largest, of the position along the extending direction of the scroll flow passage 7a, 8a, the decrement of the gap G during the operation relative to the gap G during the stop is the largest.
[0142] In this regard, in some embodiments, as shown in
[0143] In some embodiments described above, it is preferable that the size of the gap G during the stop of the impeller W is formed non-uniformly over the circumferential direction of the impeller W, in at least one of the following (a) or (b).
(a) at least a part of a region between the leading edge 36, 46 and a position away by a distance of 20% of the total length of the tip 34, 44 from the leading edge 36, 46 toward the trailing edge 37, 47 of the blade B
(b) at least a part of a region between the trailing edge 37, 47 and a position away by a distance of 20% of the total length from the trailing edge 37, 47 toward the leading edge 36, 46
[0144] In the turbomachinery 10, it is possible to effectively improve efficiency of the turbomachinery 10 by narrowing the gap Gin the vicinity of the leading edge 36, 46 and in the vicinity of the trailing edge 37, 47.
[0145] In this regard, in at least one of the above (a) or (b), if the gap G is formed non-uniformly over the circumferential direction, in at least one of the vicinity of the leading edge 36, 46 or the vicinity of the trailing edge 37, 47, it is possible to get close to the state where the gap G during the operation is uniform over the circumferential direction. Thus, it is possible to effectively suppress the efficiency decrease in the turbomachinery 10.
[0146] If the gap G is formed non-uniformly over the circumferential direction of the impeller W in only one of the above (a) or (b), it is preferable that the gap G is formed non-uniformly over the circumferential direction of the impeller W in the above (a), that is, not the outlet side but the inlet side of the fluid.
[0147] In the above description, the radial flow turbomachinery 10 has mainly been described. However, the above-described configuration is also applicable to the axial flow turbomachinery 10A as shown in
[0148] In the turbomachinery 10A including the axial flow impeller W, there is a case in which the size of the casing C along the axial direction is relatively large, such as a case in which a plurality of stages of blades are disposed along the axial direction or a case in which the turbomachinery is relatively large. In this case, the casing C may be supported by the first support table 111 and the second support table 112 disposed away from the first support table 111 in the direction along the rotational axis AXw of the impeller W.
[0149] In this case, as shown in
[0150] In
[0151] Thus, in consideration of an influence on the gap G given by the above-described bend of the casing C, the gap G during the stop of the impeller W is formed non-uniformly over the circumferential direction of the impeller W, making it possible to get close to the state where the gap G during the operation is uniform over the circumferential direction. Thus, it is possible to suppress the efficiency decrease in the turbomachinery 10A including the axial flow impeller W.
[0152] More specifically, for example, as shown in
[0153] The average value tcave is an average value at the intermediate position P1.
[0154] In the conventional turbomachinery 10B where the casing C is supported by the first support table 111 and the second support table 112, the casing easily bends downward between the first support table 111 and the second support table 112, and it is considered that the casing bends more easily during the operation of the turbomachinery 10B, as described above.
[0155] In this regard, since the size tcl of the gap G is larger than the average value tcave of the size of the gap G in the circumferential direction at the intermediate position P1 and at the position P2 in the vertically upward direction described above, it is possible to get close to the state where the gap G during the operation at the intermediate position P1 is uniform over the circumferential direction.
[0156] Moreover, for example, as shown in
[0157] The average value tcave is an average value at the position P3.
[0158] In the conventional turbomachinery 10B where the casing C is supported by the first support table 111 and the second support table 112, at the positions P3 at both ends of the impeller W along the direction of the rotational axis AXw, the casing C easily bends upward, contrary to the case of the intermediate position P1 between the first support table 111 and the second support table 112, and it is considered that the casing C bends more easily during the operation of the turbomachinery 10B.
[0159] In this regard, since the size tc2 of the gap G during the stop of the impeller W is larger than the average value tcave of the size of the gap G in the circumferential direction at the positions P3 at both ends of the impeller W along the direction of the rotational axis AXw and at the position P4, of the position along the circumferential direction, in the vertically downward direction of the impeller W, it is possible to get close to the state where the gap G during the operation at the positions P3 at both ends of the impeller W along the direction of the rotational axis is uniform over the circumferential direction.
[0160] The present invention is not limited to the above-described embodiments, and also includes an embodiment obtained by modifying the above-described embodiments and an embodiment obtained by combining these embodiments as appropriate.
REFERENCE SIGNS LIST
[0161] 1 Turbocharger
[0162] 2 Rotor shaft
[0163] 3 Turbine wheel
[0164] 4 Compressor wheel
[0165] 5 Casing (turbine housing)
[0166] 6 Casing (compressor housing)
[0167] 7, 8 Scroll part
[0168] 7a, 8a Scroll flow passage
[0169] 10 Turbomachinery
[0170] 10A Axial flow turbomachinery
[0171] 10B Conventional axial flow turbomachinery
[0172] 30 Turbine
[0173] 34, 44 Tip
[0174] 40 Compressor
[0175] 41 Tongue part
[0176] 51 Inner surface
[0177] 51a Inner circumferential edge
[0178] AXc Center axis
[0179] AXw Rotational axis
[0180] B Blade
[0181] C Casing
[0182] G Gap
[0183] W Impeller