Valve Assembly for a Fuel Tank
20210016656 ยท 2021-01-21
Inventors
- Markus Stephan (Gnotzheim, DE)
- Werner Ruppert (Langenaltheim, DE)
- Sebastian Morgott (Weissenburg, DE)
- Jens Donat (Augsburg, DE)
Cpc classification
B60K15/03519
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60K15/035
PERFORMING OPERATIONS; TRANSPORTING
F16K15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A valve assembly for a fuel tank includes a housing with a tank connection and a filter connection to respectively connect the valve assembly to the fuel tank and to an active carbon filter. The tank connection and the filter connection are or can be fluidically connected through a vent duct. A main vent valve with a valve element in the vent duct closes the vent duct in a closing position and opens it in a releasing position. A pilot valve to open the main vent valve is or can be fluidically connected to a pressure chamber of the main vent valve or to an overflow area. The overflow area fluidically connects or can fluidically connect the tank connection or a tank-side vent duct and the filter connection or a filter-side vent duct. Three check valves are also included.
Claims
1. A valve assembly for a fuel tank, comprising: a) a housing; a1) with a tank connection to connect the valve assembly to the fuel tank; and a2) with a filter connection to connect the valve assembly to an active carbon filter; b) a vent duct, wherein the tank connection and the filter connection are or can be fluidically connected through the vent duct, and wherein a main vent valve with a valve element is arranged in the vent duct, the valve element closing the vent duct in a closing position and opening the vent duct in a releasing position; c) a pilot valve to open the main vent valve, wherein the pilot valve is or can be fluidically connected to a pressure chamber of the main vent valve, on the one hand, and to an overflow area, on the other hand, wherein the overflow area fluidically connects or can fluidically connect the tank connection or a tank-side vent duct and the filter connection or a filter-side vent duct; and d) at least three check valves, wherein: d1) a tank-pressure chamber-check valve is or can be fluidically connected to the tank connection or the tank-side vent duct, on the one hand, and to the pressure chamber of the main vent valve, on the other hand; d2) an overflow area-rank-check valve is or can be fluidically connected to the overflow area, on the one hand, and to the tank connection or the tank-side vent duct, on the other hand; and d3) an overflow area-filter-check valve is or can be fluidically connected to the overflow area, on the one hand, and to the filter connection or the filter-side vent duct, on the other hand.
2. The valve assembly according to claim 1, further including a pressure chamber-filter-check valve, which is or can be fluidically connected to the pressure chamber of the main vent valve, on the one hand, and to the filter connection or the filter-side vent duct, on the other hand.
3. The valve assembly according to claim 1, further including a housing with a filling pipe connection to connect the valve assembly to a filling pipe of the fuel tank.
4. The valve assembly according to claim 1, wherein the valve element of the main vent valve is configured as a valve membrane, wherein the valve membrane has a pressure side facing the pressure chamber of the main vent valve and a flow side facing the tank connection or the tank-side vent duct, the filter connection or filter-side vent duct; and wherein the flow side of the valve membrane closes the vent duct in the closing position of the valve element and opens the vent duct in the releasing position of the valve element; and wherein a pre-tensioning element arranged in the pressure chamber of the main vent valve exerts a force on the pressure side of the valve membrane.
5. The valve assembly according to claim 1, further including at least one bypass valve, which is or can be fluidically connected to the tank connection or the tank-side vent duct, on the one hand, and to the filter connection or the filter-side vent duct, on the other hand.
6. The valve assembly according to claim 3, further including at least one recirculation valve, which is or can be fluidically connected to the tank connection or the tank-side vent duct, on the one hand, and to the filling pipe connection or the filling pipe-side vent duct, on the other hand.
7. The valve assembly according to claim 1, further including at least one excess pressure protection valve, which is or can be fluidically connected to the tank connection or the tank-side vent duct, on the one hand, and to the filter connection or the filter-side vent duct, on the other hand.
8. The valve assembly according to claim 1, further including at least one negative pressure protection valve, which is or can be fluidically connected to the tank connection or the tank-side vent duct, on the one hand, and to the filter connection or the filter-side vent duct, on the other hand.
9. The valve assembly according to claim 1, wherein the housing forms an inner wall or several inner walls, which separate the pressure chamber, the overflow area, the tank-side vent duct and/or the filter-side vent duct from one another, and wherein the pilot valve, the tank-pressure chamber-check valve, the overflow area-tank-check valve and/or the overflow area filter check valve, are in each case arranged in an opening formed in the inner wall or inner walls.
10. The valve assembly according to claim 2, wherein the housing forms an inner wall or several inner walls that separate the pressure chamber, the overflow area, the tank-side vent duct and/or the filter-side vent duct from one another, and wherein the pressure chamber-filter-check valve is arranged in an opening formed in the inner wall or the inner walls.
11. The valve assembly according to claim 5, wherein the housing forms an inner wall or several inner walls that separate the pressure chamber, the overflow area, the tank-side vent duct, the filter-side vent duct and/or the filling pipe-side vent duct from one another, and wherein the at least one bypass valve is arranged in an opening formed in the inner wall or inner walls.
12. The valve assembly according to claim 6, wherein the housing forms an inner wall or several inner walls that separate the pressure chamber, the overflow area, the tank-side vent duct, the filter-side vent duct and/or the filling pipe-side vent duct from one another, and wherein the at least one recirculation valve is arranged in an opening formed in the inner wall or the inner walls.
13. The valve assembly according to claim 7, wherein the housing forms an inner wall or several inner walls that separate the pressure chamber, the overflow area, the tank-side vent duct, the filter-side vent duct and/or the filling pipe-side vent duct from one another, and wherein the excess pressure protection valve is arranged in an opening formed in the inner wall or the inner wall.
14. The valve assembly according to claim 9, wherein the housing forms an inner wall or several inner walls that separate the pressure chamber, the overflow area, the tank-side vent duct, the filter-side vent duct and/or the filling pipe-side vent duct from one another, and wherein the negative pressure protection valve is arranged in an opening formed in the inner wall or the inner walls.
15. The valve assembly according to claim 1, wherein the pilot valve is an SMA valve or an EAP valve or a solenoid valve or a pneumatic valve.
16. The valve assembly according to claim 5, wherein the at least one bypass valve is an SMA valve or an EAP valve or a solenoid valve or a pneumatic valve.
17. The valve assembly according to claim 6, wherein the at least one recirculation valve is an SMA valve or an EAP valve or a solenoid valve or a pneumatic valve.
18. The valve assembly according to claim 1, wherein the valve assembly is configured for the controlled and/or managed and/or regulated output or input of a fluid from or into the fuel tank.
19. The valve assembly according to claim 18, wherein the valve assembly is configured for the controlled and/or managed and/or regulated output or input of gas or air or air enriched or saturated with hydrocarbons from or into the fuel tank.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The additional features and advantages of the disclosure will also be explained in a more detailed way below by describing embodiments and making reference to the enclosed drawings, which show in each case in a schematic diagram:
[0030]
[0031]
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[0035]
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[0039]
DETAILED DESCRIPTION
[0040] By means of
[0041]
[0042] In the embodiment shown, the tank connection 6a and the filter connection 6b are or can be fluidically connected to one another through a vent duct 8, which encompasses a tank-side vent duct 8a and a filter-side vent duct 8b. A main vent valve 10, which closes the vent duct 8 in a closing position and opens it in a releasing position, has been arranged in the vent duct 8.
[0043] The valve assembly 2a additionally encompasses a pilot valve 12 for opening the main vent valve 10, wherein the pilot valve 12 is or can be fluidically connected to a pressure chamber 14 of the main vent valve 10, on the one hand, and to an overflow area 16, on the other hand. To achieve this, an inner wall 20 having an opening 22 in which the pilot valve has been arranged, is formed in the housing 4. In the embodiment shown, the overflow area 16 fluidically connects the tank connection 6a or a tank-side vent duct 8a and the filter connection 6b or a filter-side vent duct 8b to one another. In this case, the pilot valve 12 is an open/close valve with an actuator, exemplarily an SMA valve.
[0044] In the embodiment according to
[0045] An inner wall 20a, which has an opening 22a through which the tank connection 6a or the tank-side vent duct 8a is fluidically connected to the pressure chamber 14 of the main vent valve 10, is formed in the housing 4. A tank-pressure chamber-check valve 18a has been arranged in this opening 22a and thus if fluidically connected to the tank connection 6a or the tank-side vent duct 8a, on the one hand, and to the pressure chamber 14 of the main vent valve 10, on the other hand. Here, the opening 22a leads initially into a tank-side fluid duct or fluid area 30a, which in turn leads into the tank-side vent duct 8a.
[0046] In addition, an inner wall 20c that has an opening 22c through which the overflow area 16 is fluidically connected to the tank connection 6a or the tank-side vent duct 8a, is formed in the housing 4. An overflow area-tank-check valve 18c is arranged in this opening 22c and is thus fluidically connected to the overflow area 16, on the one hand, and to the tank connection 6a or the tank-side vent duct 8a, on the other hand. Here, the opening 22c leads initially into the tank-side fluid duct or fluid area 30a, which in turn leads into the tank-side vent duct 8a.
[0047] Moreover, an inner wall 20d having an opening 22d through which the overflow area 16 is fluidically connected here to the filter connection 6b or the filter-side vent duct 8b, is formed in the housing 4. An overflow area-filter-check valve 18d is arranged in this opening 22d and is thus fluidically connected to the overflow area 16, on the one hand, and to the filter connection 6b or the filter-side vent duct 8b, on the other hand. Here, the opening 22d leads initially into the filter-side fluid duct or fluid area 30b, which in turn leads into the filter-side vent duct 8b.
[0048] In the embodiment according to
[0049] To open and close the vent duct 8, the main vent valve 10 encompasses a valve element, circularly formed here as valve membrane 24. The valve membrane 24 has a pressure side 24a facing the pressure chamber 14 of the main vent valve 10 and a flow side 24b facing the filter connection 6b or the filter-side vent duct 8b. The flow side 24b of the valve membrane 24 closes the vent duct 8 in the closing position and opens it in the releasing position. A pre-tensioning element 26 arranged in the pressure chamber 14 of the main vent valve 10 exerts a force on the pressure side 24a of the valve membrane 24. The main vent valve 10 includes a valve membrane 24, here formed as a circle, as valve element. In an edge area, the valve membrane 24 has a circumferential U-shaped section that engages in a likewise circular U-shaped sealing seat formed from the housing 4 of the valve assembly 2a. A ring-shaped outer partial area of the flow side 24b abuts the tank-side vent duct 8a an, an inner partial area of the flow side 24b abuts the filter-side vent duct 8b.
[0050] The basic functioning of the main vent valve 10 will be explained in more detail below. When the fuel tank is being refueled, volume flows exceeding 40 L/min are expected, but the pressure in the fuel tank must be maintained at a low level so the fuel in the filling pipe that is flowing in does not rise prematurely and leads to the turning off of the fuel pump. This is achieved here by the main vent valve 10 designed as pre-controlled membrane valve. When the pressure increases in the fuel tank, i.e. excess pressure is generated there compared to the atmospheric pressure, the fluid (gas) flows out of the fuel tank, if necessary through a vent line, through the tank connection 6a into the vent duct 8, to be more precise to the tank-side vent duct 8a. The valve membrane 24 is closed, i.e. the fluid cannot keep flowing towards the filter connection 6b or to the active carbon filter. The fluid flows into the pressure chamber 14 of the main vent valve 10 through the opening 22a and the open tank-pressure chamber-check valve 18a. If a filter-pressure chamber-check valve 18b is provided (
[0051] Excess pressure in the fuel tank can also be generated when the fuel tank is closed, for example by warming.
[0052] So fluid can flow from the fuel tank through the vent duct 8 into the active carbon filter, thereby able to reduce the excess pressure in the fuel tank, the main vent valve 10 must be opened. To do this, the pressure in the pressure chamber 14 and with it, on the pressure side 24a of the valve membrane 24 must be reduced to the extent that the valve membrane 24 lifts from the opening 28 of the filter-side vent duct 8b owing to the fluid pressure acting on its flow side 24b in the area of the tank-side vent duct 8a, thereby moving the valve element to its release position. As a result of this, the main vent valve 10 opens and releases the vent duct 8. This pressure reduction in the pressure chamber 14 takes place by the opening of the pilot valve 12 so fluid can flow out of the pressure chamber 14 towards the active carbon filter. Since the tank-pressure chamber-check valve 18a remains open, fluid keeps flowing from the fuel tank to the pressure chamber 14, but this subsequently flowing volume flow of the fluid is considerably smaller than the volume flow flowing out through the pilot valve 12, the overflow area 16, the overflow area-filter-check valve 18d, the filter-side fluid duct 30b and the filter-side vent duct 8b towards the active carbon filter because the flow diameter of the first opening 22a with the tank-pressure chamber-check valve 18a is considerably smaller than the flow diameter of the opened pilot valve 12. The fluid in the overflow area 16 can initially collect and flow from there through the overflow area-filter-check valve 18d to the filter-side vent duct 8b. To prevent a limitation of the pilot valve 12 by the overflow area-filter-check valve 18d through which the fluid is discharged from the overflow area 16, the flow diameter of the fourth opening 22d is larger than the flow diameter of the first opening 22a. In this way, the pressure in the pressure chamber 14 is reduced by the opening of the pilot valve 12, the main vent valve 10 opens and the vent duct 8 is released for the fluid to flow from the fuel tank to the active carbon filter and thus for reducing the pressure in the fuel tank. The fluid can therefore flow from the tank-side vent duct 8a through the main vent valve 10 into the filter-side vent duct 8b, as indicated in
[0053] In case of negative pressure in the fuel tank, which can occur due to cooling, for example, the pressure compensation can likewise be controlled through the main vent valve 10. If the pressure in the fuel tank falls, i.e. a negative pressure occurs there compared to the atmospheric pressure, fluid (gas or air) flows through the active carbon filter, possibly a vent line, the filter connection 6b into the vent duct 8, more precisely the filter-side vent duct 8b. The valve membrane 24 is closed, which means that the fluid cannot keep flowing towards the fuel tank. If a filter-pressure chamber-check valve 18b is present (
[0054] If no filter-pressure chamber-check valve 18b is present (
[0055] So fluid can flow from the active carbon filter through the vent duct 10 into the fuel tank and thus the negative pressure in the fuel tank can be reduced, the main vent valve 10 must be opened. To do this, the pressure in the pressure chamber 14 and with it, the pressure side 24a of the valve membrane 24 must be reduced to such an extent that the valve membrane 24 lifts from the opening 28 of the filter-side vent duct 8b owing to the fluid pressure (essentially atmospheric pressure) acting on its flow side 24b in the area of the filter-side vent duct 8b, the valve element therefore moves to its release position and as a result of that the main vent valve 10 opens and releases the vent duct 8. The pressure in the pressure chamber 14 is reduced, in turn, by opening the pilot valve 12. Consequently, fluid can flow from the pressure chamber through the pilot valve 12, the overflow area 16 and the overflow area-tank-check valve 18c into the fuel tank (in which negative pressure prevails). Since the filter-pressure chamber-check valve 18b if present is still open, fluid keeps flowing from the active carbon filter into the pressure chamber 14, but this subsequent volume flow of the fluid is considerably smaller than the volume flow flowing out towards the fuel tank because the flow diameter of the opening 22b with the filter-pressure chamber-check valve 18b is substantially smaller than the flow diameter of the opened pilot valve 12. In order to prevent a limitation of the pilot valve 12 by the overflow area-tank-check valve 18c through which the fluid is discharged from the overflow area 16, the flow diameter of the third opening 22c is larger than the flow diameter of the second opening 22b. In this way, the pressure in the pressure chamber 14 is reduced by opening the pilot valve 12, the main vent valve 10 opens and the vent duct 8 is released for the fluid to flow from the active carbon filter to the fuel tank and hence for reducing the pressure in the fuel tank. The fluid can thus flow from the filter-side vent duct 8b through the main vent valve 10 into the tank-side vent duct 8a, as indicated by dashed arrows in
[0056] The following embodiments show valve assemblies, in each case with four valves 18a to 18d, and a housing encompassing a filling pipe connection 6c and a filling pipe-side vent duct 8c. It goes without saying that every one of the embodiments shown below can also be designed with only three check valves and/or without filling pipe connection 6c or filling pipe-side vent duct 8c.
[0057]
[0058] The valve assembly 2b encompasses furthermore a recirculation valve 38, which is fluidically connected to the tank connection 6a or the tank-side vent duct 8a, on the one hand, and to filling pipe connection 6c or the filling pipe-side vent duct 8c, on the other hand. The recirculation valve 38 is designed here as control valve with actuator, for example as EAP valve, and allows a precise regulation of the recirculation flow during refueling. The recirculation valve 38 is arranged in an opening 34b of an inner wall 36b of the housing 4 separating the tank-side vent duct 8a from the filling pipe-side vent duct 8c.
[0059] Additional openings 34c, 34d, in which an excess pressure protection valve 40 and a negative pressure protection valve 42, are arranged in the inner wall 36a and in each case fluidically connect the tank connection 6a or the tank-side vent duct 8a to the filter connection 6b or the filter-side vent duct 8b. The excess pressure protection valve 40 and the negative pressure protection valve 42 are in each case designed as a mechanical valve.
[0060]
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LIST OF REFERENCE NUMERALS
[0062] 2a, 2b, 2c, 2d Valve assembly [0063] 4 Housing [0064] 4a Intermediate housing [0065] 4b Housing lid [0066] 4c Housing bottom [0067] 6a Tank connection [0068] 6b Filter connection [0069] 6c Filling pipe connection [0070] 8 Vent duct [0071] 8a Tank-side vent duct [0072] 8b Filter-side vent duct [0073] 8c Filling pipe-side vent duct [0074] 10 Main vent valve [0075] 12 Pilot valve [0076] 14 Pressure chamber [0077] 16 Overflow area [0078] 18a Tank-pressure chamber-check valve [0079] 18b Filter-pressure chamber-check valve [0080] 18c Overflow area-tank-check valve [0081] 18d Overflow area-filter-check valve [0082] 20, 20a, 20b, 20c, 20d Inner wall [0083] 22, 22a, 22b, 22c, 22d Opening [0084] 24 Valve membrane [0085] 24a Pressure side [0086] 24b Flow side [0087] 26 Pre-tensioning element [0088] 28 Opening of the vent duct [0089] 30a First fluid duct [0090] 30b Second fluid duct [0091] 32 Bypass valve [0092] 34a, 34b, 34c, 34d Opening [0093] 36a, 36b Inner wall [0094] 38 Recirculation valve [0095] 40 Excess pressure protection valve [0096] 42 Negative pressure protection valve [0097] 44 Bypass valve [0098] 46 Collecting space [0099] 48 Switch valve [0100] 50 Opening [0101] 52 Inner wall [0102] 54a, 54b Bypass valve [0103] 56 Recirculation valve