In-wheel motor drive device
10894473 ยท 2021-01-19
Assignee
Inventors
Cpc classification
F16H1/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2007/0038
PERFORMING OPERATIONS; TRANSPORTING
B60K7/00
PERFORMING OPERATIONS; TRANSPORTING
B60K2007/0061
PERFORMING OPERATIONS; TRANSPORTING
B60G2204/182
PERFORMING OPERATIONS; TRANSPORTING
F16H57/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K17/043
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60K7/00
PERFORMING OPERATIONS; TRANSPORTING
F16H1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Provided is an in-wheel motor drive device (21) including: a motor (28); a wheel bearing (53); and a speed reducer (38). The speed reducer (38) comprises: a speed reducer input shaft (S.sub.in) including an input gear (34); a speed reducer output shaft (S.sub.out) including an output gear (37); and an intermediate shaft (S.sub.m) including a small-diameter intermediate gear (36) and a large-diameter intermediate gear (35). The large-diameter intermediate gear (35) has a circumscribed circle which is superimposed with a pitch circle of a plurality of rolling elements (42) of the wheel bearing (53) when viewed from an axial direction.
Claims
1. An in-wheel motor drive device, comprising: a motor; a wheel bearing comprising a fixed ring, a rotation ring, and a plurality of rolling elements arranged between the fixed ring and the rotation ring; and a speed reducer configured to connect the motor and the wheel bearing to each other, the speed reducer being formed of a parallel shaft gear speed reducer comprising: a speed reducer input shaft, which is configured to rotate integrally with a rotation shaft of the motor, and comprises an input gear; a speed reducer output shaft, which is configured to rotate integrally with the rotation ring of the wheel bearing, and comprises an output gear; and an intermediate shaft comprising: a small-diameter intermediate gear configured to mesh with the output gear; and a large-diameter intermediate gear provided coaxially with the small-diameter intermediate gear, wherein a speed reduction ratio of the speed reducer is constant, wherein the large-diameter intermediate gear has a circumscribed circle which is superimposed with a pitch circle of the plurality of rolling elements of the wheel bearing when viewed from an axial direction, and wherein the speed reducer input shaft, the intermediate shaft, and the speed reducer output shaft are arranged to form a triangular shape when viewed from the axial direction.
2. The in-wheel motor drive device according to claim 1, wherein the speed reducer comprises gear trains each formed of gears in mesh with each other, and the gear trains each have a speed reduction ratio of equal to or larger than 2.5 and equal to or smaller than 7.
3. The in-wheel motor drive device according to claim 1, wherein the large-diameter intermediate gear has a pitch circle diameter which is smaller than a pitch circle diameter of the output gear.
4. The in-wheel motor drive device according to claim 1, wherein the speed reducer is formed of a three-shaft two-stage parallel shaft gear speed reducer comprising the large-diameter intermediate gear and the input gear in mesh with each other.
5. The in-wheel motor drive device according to claim 4, wherein an angle formed between a line connecting a center of the speed reducer input shaft and a center of the intermediate shaft and a line connecting a center of the speed reducer output shaft and the center of the intermediate shaft is equal to or smaller than 90.
6. The in-wheel motor drive device according to claim 1, wherein the wheel bearing is an inner-ring rotation wheel bearing.
7. The in-wheel motor drive device according to claim 1, wherein the in-wheel motor drive device is fully accommodated in a radial region of a wheel inner space.
8. The in-wheel motor drive device according to claim 1, wherein the rotation ring of the wheel bearing comprises a hub ring integrally having a flange configured to connect to a wheel, and wherein the speed reducer output shaft is inserted along an inner periphery of the hub ring of the wheel bearing and connected to the hub ring in a torque transmittable manner.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(7) An in-wheel motor drive device according to one embodiment of the present invention is described in detail with reference to the drawings.
(8) As illustrated in
(9) In the suspension device 16, horizontally extending suspension arms are configured to support the rear wheels 14, and a strut comprising a coil spring and a shock absorber is configured to absorb vibrations that each rear wheel 14 receives from the ground to suppress the vibrations of the chassis 12. In addition, a stabilizer configured to suppress tilting of a vehicle body during turning and other operations is provided at connecting portions of the right and left suspension arms. In order to improve a property of following irregularities of a road surface to transmit the driving force of the rear wheels 14 to the road surface efficiently, the suspension device 16 is an independent suspension type capable of independently moving the right and left wheels up and down.
(10) The electric vehicle 11 does not need to comprise a motor, a drive shaft, a differential gear mechanism, and other components on the chassis 12 because the in-wheel motor drive devices 21 configured to drive the right and left rear wheels 14, respectively, are arranged inside the wheel housings 15. Accordingly, the electric vehicle 11 has advantages in that a large passenger compartment space can be provided and that rotation of the right and left rear wheels 14 can be controlled, respectively.
(11) Prior to the description of a characteristic configuration of this embodiment, an overall configuration of the in-wheel motor drive device 21 is described with reference to
(12) The in-wheel motor drive device 21 comprises a drive section A configured to generate driving force, a speed reduction section B configured to reduce a speed of rotation of the drive section A to output the rotation, and a bearing section C configured to transmit the output from the speed reduction section B to the wheels serving as driving wheels. The drive section A, the speed reduction section B, and the bearing section C are accommodated in a housing 22. The housing 22 may have a unified structure as illustrated in
(13) The drive section A is a radial gap type electric motor 28 comprising a stator 25 fixed to the housing 22, a rotor 26 arranged on a radially inner side of the stator 25 at an opposed position with a gap, and a motor rotation shaft 27, which is arranged on a radially inner side of the rotor 26 so as to rotate integrally with the rotor 26. The motor rotation shaft 27 is rotatable at high speed of ten thousand rotations or more per minute. The stator 25 is formed by winding a coil around an outer periphery of a magnetic core, and the rotor 26 is formed of a magnetic body such as a permanent magnet. The motor rotation shaft 27 is supported at its in-board-side end portion by a rolling bearing 32 and at its out-board-side end portion by a rolling bearing 33 so as to be freely rotatable with respect to the housing 22.
(14) The speed reduction section B is formed of a three-shaft two-stage parallel shaft gear speed reducer 38 comprising a speed reducer input shaft S.sub.in, an intermediate shaft S.sub.m, and a speed reducer output shaft S.sub.out. The speed reducer input shaft S.sub.in integrally comprises an input gear 34. The intermediate shaft S.sub.m integrally comprises a large-diameter intermediate gear 35 and a small-diameter intermediate gear 36. The speed reducer output shaft S.sub.out integrally comprises an output gear 37. The large-diameter intermediate gear and the small-diameter intermediate gear 36 are provided integrally and coaxially with each other. The input gear 34 and the large-diameter intermediate gear 35 mesh with each other to form a gear train G1 on the input side. The input gear 34 is a drive gear of the gear train G1 on the input side. The input gear 34 has a pitch circle diameter smaller than that of the large-diameter intermediate gear 35, and has the smaller number of teeth. Moreover, the small-diameter intermediate gear 36 and the output gear 37 mesh with each other to form a gear train G2 on the output side. The small-diameter intermediate gear 36 is a drive gear of the gear train G2 on the output side. The small-diameter intermediate gear 36 has a pitch circle diameter smaller than that of the output gear 37, and has the smaller number of teeth. The gear trains G1 and G2 each have a speed reduction ratio of equal to or larger than 2.5 and equal to or smaller than 7. Values of the speed reduction ratios of the gear trains G1 and G2 are set relatively close to each other. For example, a ratio of the speed reduction ratios of the gear trains G1 and G2 is set to equal to or larger than 0.5 and equal to or smaller than 2, preferably, equal to or larger than 0.8 and equal to or smaller than 1.2. Through intermediation of the gear trains G1 and G2 in two stages, a rotary motion of the motor rotation shaft 27 is reduced in speed with a predetermined speed reduction ratio.
(15) The speed reducer input shaft S.sub.in is coaxially mounted to the motor rotation shaft 27 on the out-board side by spline fitting. The speed reducer input shaft S.sub.in is supported at its both ends by rolling bearings 45 and 46 on both sides of the input gear 34 in the axial direction. In the illustrated example, the in-board-side end portion of the speed reducer input shaft S.sub.in is supported on the housing 22 by the rolling bearing 45 so as to be freely rotatable, and the out-board-side end portion of the speed reducer input shaft S.sub.in is supported on the housing 22 by the rolling bearing 46 so as to be freely rotatable. The speed reducer input shaft S.sub.in may be formed integrally with the motor rotation shaft 27. In this case, any one of the bearing 33 configured to support the out-board-side end portion of the motor rotation shaft 27 and the bearing 45 configured to support the in-board-side end portion of the speed reducer input shaft S.sub.in may be omitted.
(16) The intermediate shaft S.sub.m is supported at its in-board-side end portion on the housing 22 by a rolling bearing 47 so as to be freely rotatable, and is supported at its out-board-side end portion on the housing 22 by a rolling bearing 48 so as to be freely rotatable.
(17) The speed reducer output shaft S.sub.out comprises a main body portion 51 and a connection portion 52. The main body portion 51 comprises the output gear 37. The connection portion 52 is provided integrally with the main body portion 51 on the out-board side. The speed reducer output shaft S.sub.out is supported on the housing 22 by rolling bearings 49 and 50 so as to be freely rotatable. In the illustrated example, both ends of the main body portion 51 of the speed reducer output shaft S.sub.out in the axial direction are supported by the rolling bearings 49 and 50. With this, the speed reducer output shaft S.sub.out which bears large torque can be supported with a sufficient bearing span while preventing interference of the rolling bearing 49 with the large-diameter intermediate gear 35, thereby being capable of obtaining high support rigidity.
(18) In this embodiment, helical gears are used as the gears 34 to 37 forming the parallel shaft gear speed reducer 38. With the helical gears, the number of teeth which are simultaneously in mesh becomes larger, and teeth contact is dispersed. Therefore, the helical gears are effective in quietness and less torque fluctuation. In consideration of a meshing ratio and a limit rotation number of the gears, it is preferred that modules of the gears be set to from 1 to 3.
(19) The bearing section C is formed of a wheel bearing 53 of an inner-ring rotation type. The wheel bearing 53 is a double-row angular contact ball bearing mainly comprising an outer ring 39, an inner member (rotation ring), a plurality of rolling elements 42, and a retainer. The outer ring 39 is fixed to the housing 22 and serves as an outer member (fixed ring). The inner member is arranged on an inner periphery of the outer ring 39. The plurality of rolling elements 42 are arranged between the inner member and the outer ring 39. The retainer is configured to retain the rolling elements 42. In the illustrated example, the inner member comprises a hub ring 40 and an inner ring 41 press-fitted to an outer periphery of the hub ring 40. A raceway surface is formed on an outer peripheral surface of each of the hub ring 40 and the inner ring 41. Double-row raceway surfaces are formed on an inner peripheral surface of the outer ring 39. The hub ring 40 integrally comprises a flange 40a. A brake rotor and a wheel are connected to the flange 40a by hub bolts.
(20) The connection portion 52 of the speed reducer output shaft S.sub.out is connected to the rotation ring of the wheel bearing 53. In this embodiment, the connection portion 52 of the speed reducer output shaft S.sub.out is inserted along an inner periphery of the hub ring 40 of the wheel bearing 53 so that the connection portion 52 and the hub ring 40 of the wheel bearing 53 are connected to each other by spline fitting in a torque-transmittable manner. The fitting of the spline fitting portion connecting between the connection portion 52 of the speed reducer output shaft S.sub.out and the hub ring 40 of the wheel bearing 53 is in a state of clearance fitting in which a gap is defined between tooth surfaces opposed to each other and between tooth bottoms and tooth tops opposed to each other so that the hub ring 40 and the speed reducer output shaft S.sub.out are slightly movable relative to each other in the radial direction. With this, vibrations that each wheel receives from the ground are absorbed by the gap in the spline fitting portion, thereby being capable of suppressing vibrations received by the parallel shaft gear speed reducer 38 and the motor 28.
(21) Grease is interposed between opposed tooth surfaces in the spline fitting portion of the connection portion 52 of the speed reducer output shaft S.sub.out and the hub ring 40 of the wheel bearing 53. For example, when the grease is applied to one or both of splines of the connection portion 52 of the speed reducer output shaft S.sub.out and the hub ring 40 and thereafter the connection portion 52 of the speed reducer output shaft S.sub.out is inserted along the inner periphery of the hub ring 40, the grease is interposed between the tooth surfaces in the spline fitting portion. Moreover, the grease is interposed also between the raceway surface of the outer ring 39 of the wheel bearing 53 and the rolling elements 42 and between the hub ring 40 or the raceway surface of the inner ring 41 and the rolling elements 42.
(22) Meanwhile, lubricating oil is sealed inside the housing 22. At the time of drive of the in-wheel motor drive device 21, the lubricating oil in the housing 22 is pumped by an oil pump (for example, rotary pump) (not shown), and thus is fed to the bearings and gears. With this, the bearings and gears are cooled and lubricated. The space in which the lubricating oil is sealed and the space in which the grease is sealed, are partitioned by a sealing device (not shown) provided at the out-board-side end portion of the rolling bearing 50.
(23) The in-wheel motor drive device 21 is accommodated inside the wheel housing 15 (see
(24) Next, the characteristic configuration of the in-wheel motor drive device 21 according to this embodiment, in particular, arrangement of members forming the parallel shaft gear speed reducer 38 is described in detail with reference to
(25) As illustrated in
(26) Moreover, in the three-shaft two-stage parallel shaft gear speed reducer 38, the intermediate shaft S.sub.m comprising the large-diameter intermediate gear 35 and the small-diameter intermediate gear 36 is provided between the speed reducer input shaft S.sub.in and the speed reducer output shaft S.sub.out. Therefore, the speed reduction ratio can be increased while suppressing a pitch circle diameter (outer diameter) of the output gear 37. In particular, in this embodiment, as illustrated in
(27) As illustrated in
(28) A lower arm ball joint (not shown) configured to mount the in-wheel motor drive device 21 to the suspension device 16 is provided below the in-wheel motor drive device 21. In this embodiment, the pitch circle diameter of the output gear 37 is suppressed as described above. Therefore, a sufficient space for providing the lower arm ball joint can be secured below the output gear 37.
(29) It is preferred that the speed reducer input shaft S.sub.in and the speed reducer output shaft S.sub.out be arranged as close as possible. In this embodiment, as illustrated in
(30) On this occasion, when the speed reducer input shaft S.sub.in and the speed reducer output shaft S.sub.out are arranged excessively close to each other, there is a fear in that the speed reducer input shaft S.sub.in and the output gear 37 interfere with each other. Thus, it is required that a distance between the center of the speed reducer input shaft S.sub.in (that is, the center O1 of the motor) and the center of the speed reducer output shaft S.sub.out (that is, the wheel center O3) at least be set larger than a sum of a radius of the circumscribed circle of the output gear 37 and a radius of the speed reducer input shaft S.sub.in in the axial region of the output gear 37 (radius of the cylindrical portion of the input gear 34 adjacent to the out-board side), and it is preferred that such distance be set larger than a sum of a radius of the circumscribed circle of the output gear 37 and a radius of the circumscribed circle of the input gear 34.
(31) In the parallel shaft gear speed reducer 38 described above, as illustrated in
(32) In this embodiment, a recess portion 35a having an annular shape is formed in an end surface of the large-diameter intermediate gear 35 on the in-board side, and at least a part of the axial region (in the illustrated example, the entirety of the axial region) of the rolling bearing 47 is accommodated in the recess portion 35a. Moreover, a recess portion 37a is formed in an end surface of the output gear 37 on the out-board side, and at least a part of the axial region (in the illustrated example, the entirety of the axial region) of the rolling bearing 50 is accommodated in the recess portion 37a. As described above, when the gears 35 and 37 and the bearings 47 and 50 configured to support the gears 35 and 37 are arranged so as to be superimposed with each other in the direction orthogonal to the axial direction, the axial dimension of the parallel shaft gear speed reducer 38 and the axial dimension of the in-wheel motor drive device 21 can be reduced.
(33) As described above, when the recess portions 35a and 37a are formed in the end surfaces of the large-diameter intermediate gear 35 and the output gear 37, as illustrated in
(34) The present invention is not limited to the embodiment described above. For example, as illustrated in
(35) In the embodiment described above, description is made of the case in which the wheel bearing 53 is of the inner-ring rotation type. However, the present invention is not limited to this. A wheel bearing of an outer-ring rotation type may be used. In this case, the inner ring is a fixed ring fixed to the housing 22, and the outer ring is a rotation ring configured to rotate with respect to the inner ring. The hollow speed reducer output shaft is coupled to the outer peripheral surface of the outer ring by spline fitting in a torque-transmittable manner. The brake rotor and the rear wheel are connected to the flange provided to the outer ring.
(36) Moreover, in the embodiment described above, illustration is given of the motor 28 of the radial gap type as the drive section A. However, a motor having a freely selected configuration can be applied. For example, a motor of an axial gap type in which the stator and the rotor are opposed to each other through a gap in the axial direction may be adopted.
(37) Moreover, in the embodiment described above, as illustrated in FIG. Sand
(38) Moreover, in the embodiment described above, description is made of the in-wheel motor drive device comprising the three-shaft two-stage parallel shaft gear speed reducer. However, the present invention is not limited to this, and may be applied to an in-wheel motor drive device comprising a parallel shaft gear speed reducer comprising the larger number of shafts and gear trains (for example, four-shaft three-stage parallel shaft gear speed reducer).
(39) The present invention is not limited to the above-mentioned embodiment. As a matter of course, the present invention may be carried out in various modes without departing from the gist of the present invention. The scope of the present invention is defined in the scope of claims, and encompasses equivalents described in claims and all changes within the scope of claims.
REFERENCE SIGNS LIST
(40) 21 in-wheel motor drive device 22 housing 27 motor rotation shaft 28 motor 34 input gear 35 large-diameter intermediate gear 36 small-diameter intermediate gear 37 output gear 38 parallel shaft gear speed reducer 39 outer ring 40 hub ring 41 inner ring 53 wheel bearing A drive section B speed reduction section C bearing section S.sub.in speed reducer input shaft S.sub.m intermediate shaft S.sub.out speed reducer output shaft G1 gear train on input side G2 gear train on output side M wheel inner space O1 center of motor (center of speed reducer input gear) O2 center of intermediate shaft O3 center of wheel (center of speed reducer output gear)