Turbocharger
10895226 ยท 2021-01-19
Assignee
Inventors
- Daigo WATANABE (Tokyo, JP)
- Takao YOKOYAMA (Tokyo, JP)
- Takashi Yoshimoto (Tokyo, JP)
- Chikako Kato (Tokyo, JP)
- Keigo Sakamoto (Tokyo, JP)
- Yosuke Dammoto (Tokyo, JP)
Cpc classification
F16F1/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B2/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/39
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/265
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C6/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10144
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02C6/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B39/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B2/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A turbocharger includes a gripping unit gripping a turbine-housing side flange portion and a bearing-housing side flange portion to couple a turbine housing and a bearing housing. In a state where the turbine housing and the bearing housing are coupled by the gripping unit, an elastic force in a direction to separate the turbine-housing side flange portion and the bearing-housing side flange portion from each other is applied to each of the turbine housing and the bearing housing.
Claims
1. A turbocharger, comprising: a turbine rotor; a turbine housing which includes a turbine-housing side flange portion on a radially outer side, and which accommodates the turbine rotor; a bearing device rotatably supporting a shaft connected to the turbine rotor; and a bearing housing which includes, on a radially outer side, a bearing-housing side flange portion facing the turbine-housing side flange portion, and which accommodates the bearing device; and a clamp gripping the turbine-housing side flange portion and the bearing-housing side flange portion to couple the turbine housing and the bearing housing, wherein, in a state where the turbine housing and the bearing housing are coupled by the clamp, an elastic force in a direction to separate the turbine-housing side flange portion and the bearing-housing side flange portion from each other is applied to each of the turbine housing and the bearing housing, wherein the turbocharger further comprises a biasing member disposed between the turbine housing and the bearing housing, and configured to bias the turbine housing and the bearing housing so as to apply the elastic force to the turbine housing and the bearing housing, wherein the biasing member is a back plate disposed between the turbine rotor and the bearing housing, wherein at least a part of the back plate is held between the turbine housing and the bearing housing in an elastically deformed state, wherein the back plate is supported on the turbine housing from a first side in an axial direction of the turbine rotor and is supported on the bearing housing from a second side in the axial direction, wherein the back plate is configured to satisfy an expression dfdi<01, where is a step in the axial direction between a back-plate side first supported portion of the back plate supported on the turbine housing, and a back-plate side second supported portion of the back plate supported on the bearing housing, 0 is the step in a natural state of the back plate, 1 is an initial step of the step in an initial state after the back plate is mounted, d is a distance in the axial direction between a turbine-housing side support portion of the turbine housing supporting the back-plate side first supported portion and a bearing-housing side support portion of the bearing housing supporting the back-plate side second supported portion, di is the distance d in the initial state, and df is the distance d at the time when the turbocharger is at full load, wherein the turbine housing supports a radially outer portion of the back plate in the axial direction of the turbine rotor from a side of the turbine rotor against the elastic force, wherein the bearing housing supports the radially outer portion of the back plate in the axial direction from a side opposite to the turbine rotor against the elastic force, and wherein an inner peripheral edge of the back plate is a free end separated from the bearing housing.
2. The turbocharger according to claim 1, wherein the radially outer portion of the back plate has a cross-sectional shape along the axial direction which is a V shape, a C shape, a rectangular U shape, or an oblique shape intersecting with the axial direction.
3. The turbocharger according to claim 2, wherein a cross-sectional shape of the radially outer portion of the back plate along the axial direction is a V shape, a C shape, or a rectangular U shape, and an opening of the V shape, an opening of the C shape, or an opening of the rectangular U shape is open toward an inner side or an outer side in a radial direction of the turbine rotor.
4. The turbocharger according to claim 1, wherein the radially outer portion of the back plate is elastically deformed opposite to the turbine rotor in the axial direction of the turbine rotor, and wherein the turbine housing supports the back plate on a radially outer side of a position where the radially outer portion is supported by the bearing housing.
5. The turbocharger according to claim 1, wherein the radially outer portion of the back plate is elastically deformed toward the turbine rotor in the axial direction of the turbine rotor, and wherein the turbine housing supports the back plate on a radially inner side of a position where the radially outer portion is supported by the bearing housing.
6. The turbocharger according to claim 1, wherein, in a state where the turbine housing and the bearing housing are coupled by the clamp, the turbine-housing side flange portion and the bearing-housing side flange portion are in contact after the back plate is mounted.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(15) Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It is intended, however, that unless particularly identified, dimensions, materials, shapes, relative positions and the like of components described in the embodiments shall be interpreted as illustrative only and not intended to limit the scope of the present invention.
(16) For instance, an expression of relative or absolute arrangement such as in a direction, along a direction, parallel, orthogonal, centered, concentric and coaxial shall not be construed as indicating only the arrangement in a strict literal sense, but also includes a state where the arrangement is relatively displaced by a tolerance, or by an angle or a distance whereby it is possible to achieve the same function.
(17) For instance, an expression of an equal state such as same equal and uniform shall not be construed as indicating only the state in which the feature is strictly equal, but also includes a state in which there is a tolerance or a difference that can still achieve the same function.
(18) Further, for instance, an expression of a shape such as a rectangular shape or a cylindrical shape shall not be construed as only the geometrically strict shape, but also includes a shape with unevenness or chamfered corners within the range in which the same effect can be achieved.
(19) On the other hand, an expression such as comprise, include, have, contain and constitute are not intended to be exclusive of other components.
(20)
(21) As shown in
(22) Further, the turbocharger 100 includes a bearing device 14 supporting the shaft 8 rotatably, and a bearing housing 16 which accommodates the bearing device 14. The bearing housing 16 has a bearing-housing side flange portion 18 facing the turbine-housing side flange portion 6, disposed on the radially outer side of the bearing housing 16. Further, the turbocharger 100 includes a gripping unit 20 which holds together the turbine-housing side flange portion 6 and the bearing-housing side flange portion 18 to couple the turbine housing 4 and the bearing housing 16.
(23) Further, the turbocharger 100 includes a back plate 24 having an annular shape, disposed along the back surface 26 of the turbine rotor 2, between the turbine rotor 2 and the bearing housing 16, as a heat shield plate for suppressing heat transmission toward the bearing device 14 from high-temperature exhaust gas that flows through the turbine housing 4. The back plate 24 is held between the turbine housing 4 and the bearing housing 16.
(24) The turbocharger 100 is configured to rotary-drive the turbine rotor 2 with exhaust gas of an engine (not shown), compress air through rotation of the compressor impeller 10 provided coaxially with the turbine rotor 2, and supply the compressed air to the engine.
(25) The gripping unit 20 may be a V-band clamp (V coupling) shown in
(26)
(27) Hereinafter, unless otherwise stated, the axial direction of the turbine rotor 2 is merely referred to as axial direction, the radial direction of the turbine rotor 2 is merely referred to as radial direction, and the circumferential direction of the turbine rotor 2 is merely referred to as circumferential direction.
(28) In an embodiment, as shown in
(29) Accordingly, the gripping unit 20 generates an elastic force in a direction to separate the turbine-housing side flange portion 6 and the bearing-housing side flange portion 18 from each other, as a reaction force against the gripping force by the gripping unit 20, on each of the turbine housing 4 and the bearing housing 16. In other words, the gripping unit 20 generates an elastic force in a direction away from the bearing-housing side flange portion 18 in the axial direction as the reaction force on the turbine housing 4, and generates an elastic force in a direction away from the turbine-housing side flange portion 6 as the reaction force on the bearing-housing side flange portion 18.
(30) With the above configuration, even if the gripping unit thermally expands during transient operation of the engine, the turbine-housing side flange portion 6 and the bearing-housing side flange portion 18 follow the thermal expansion of the gripping unit 20 due to the elastic forces. Thus, it is possible to maintain a situation where the gripping unit 20 grips and holds the turbine-housing side flange portion 6 and the bearing-housing side flange portion 18, and suppress occurrence of loosening in coupling of the turbine housing 4 and the bearing housing 16.
(31) In an embodiment, as shown in
(32) With the above configuration, when the turbocharger 100 (100A) is at full load, the contact part 22 between the turbine-housing side flange portion 6 and the bearing-housing side flange portion 18 serves as a heat transmission path from the turbine housing 4 to the bearing housing 16. Accordingly, by providing a heat transmission path from the turbine housing 4 to the bearing housing 16 on the radially outer side so as to be away from the bearing device 14, it is possible to improve the turbocharger performance.
(33)
(34) In
(35) In some embodiments, as shown in
(36) With the above configuration, even if the gripping unit 20 thermally expands during transient operation of the engine, the turbine-housing side flange portion 6 and the bearing-housing side flange portion 18 follow the thermal expansion of the gripping unit 20 due to above the elastic force of the back plate 24. Thus, it is possible to maintain a situation where the gripping unit 20 grips and holds the turbine-housing side flange portion 6 and the bearing-housing side flange portion 18, and suppress occurrence of loosening in coupling of the turbine housing 4 and the bearing housing 16.
(37) In some embodiments, as shown in
(38) With the above configuration, the turbine housing 4 receives an elastic force toward the turbine rotor 2 in the axial direction from the radially outer portion 28 of the back plate 24 (elastic force in a direction to separate the turbine-housing side flange portion 6 from the bearing-housing side flange portion 18) while the turbine housing 4 and the bearing housing 16 are coupled by the gripping unit 20, and the bearing housing 16 receives an elastic force opposite to the turbine rotor 2 in the axial direction from the radially inner portion 30 of the back plate 24 (elastic force in a direction to separate the bearing-housing side flange portion 18 from the turbine-housing side flange portion 6). Thus, it is possible to suppress occurrence of loosening in the coupling of the turbine housing 4 and the bearing housing 16, by utilizing the elastic force of the entire back plate 24.
(39) In some embodiments, as shown in
(40) In the embodiment shown in
(41) In some embodiments, the cross-sectional shape along the axial direction at the radially outer portion 28 of the back plate 24 may have a V shape as shown in
(42) With the above configuration, it is possible to utilize the elastic force of the back plate to suppress occurrence of loosening in the coupling between the turbine housing 4 and the bearing housing 16, while forming the radially outer portion 28 of the back plate 24 into a simple shape.
(43) In some embodiments, as shown in
(44) With the above configuration, it is possible to utilize the elastic force of the back plate to suppress occurrence of loosening in the coupling between the turbine housing 4 and the bearing housing 16, while forming the back plate 24 into a simple shape.
(45) In some embodiments, as shown in
(46) In the illustrative embodiment shown in
(47) Also with the above configuration, it is possible to utilize the elastic force of the back plate to suppress occurrence of loosening in the coupling between the turbine housing 4 and the bearing housing 16, while forming the back plate 24 into a simple shape.
(48) In some embodiments, as shown in
(49) Also in the embodiment shown in
(50) Also with the above configuration, it is possible to utilize the elastic force of the back plate to suppress occurrence of loosening in the coupling between the turbine housing 4 and the bearing housing 16, while forming the back plate 24 into a simple shape.
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(52) In some embodiments, as shown in
(53) Herein, the initial state refers to a state where the back plate 24 is disposed between the turbine housing 4 and the bearing housing 16, the turbine housing 4 and the bearing housing 16 are coupled by the gripping unit 20, and the turbocharger 100 is not yet started for the first time.
(54) With the above configuration, even if the distance between the turbine-housing side support portion 48 and the bearing-housing side support portion 50 is increased from the initial state corresponding to the above difference (dfdi) due to thermal expansion of the turbine housing 4 and the bearing housing 16 when the turbocharger 100 is at full load, the back-plate side first supported portion 44 follows the turbine-housing side support portion 48 and the back-plate side second supported portion 46 follows the bearing-housing side support portion 50, due to the elastic force of the back plate 24. Thus, it is possible to utilize the elastic force of the back plate to suppress occurrence of loosening in the coupling between the turbine housing 4 and the bearing housing 16, over the period from the standing time to the full-load time of the turbocharger 100.
(55) In some embodiments, as shown in
(56) With the above configuration, in the initial state after the back plate 24 is mounted, the turbine-housing side flange portion 6 and the bearing-housing side flange portion 18 are in contact regardless of the dimension variation of the plate thickness or the like of the back plate, which facilitates management of the gripping force of the gripping unit 20 to grip the turbine-housing side flange portion 6 and the bearing-housing side flange portion 18 (if the gripping unit 20 is the above described V band clamp, management of the fastening force of the bolt 58). In other words, it is possible to stabilize the coupling state between the turbine housing 4 and the bearing housing 16.
(57) Embodiments of the present invention were described in detail above, but the present invention is not limited thereto, and various amendments and modifications may be implemented.
(58) For instance, the configuration of the gripping unit 20, the turbine-housing side flange portion 6, and the bearing-housing side flange portion 18 described with reference to
(59) Further, while the back plate 24 of the turbocharger 100 (100B, 100C, 100H) described above with reference to
DESCRIPTION OF REFERENCE NUMERALS
(60) 2 Turbine rotor 4 Turbine housing 6 Turbine-housing side flange portion 8 Shaft 10 Compressor impeller 12 Compressor housing 14 Bearing device 16 Bearing housing 18 Bearing-housing side flange portion 20 Gripping unit 22 Contact part 24 Back plate 25 Inner peripheral edge 26 Back surface 28 Radially outer portion 30 Radially inner portion 32 Protruding curved portion 34 Annular protruding portion 36 Opening portion 38 First linear portion 40 Second linear portion 42 Third linear portion 44 First supported portion 46 Second supported portion 48 Turbine-housing side support portion 50 Bearing-housing side support portion 52, 54 Clamp piece 56 Link 58 Bolt 100 Turbocharger O Center axis d, df Distance g Gap