SUBSEA TRENCHER AND METHOD FOR SUBSEA TRENCHING
20210010230 ยท 2021-01-14
Assignee
Inventors
- Regina Haddorp (Delft, NL)
- Alexander Christian Vermeulen (Vlaardingen, NL)
- Otto Joost Kooy (Amsterdam, NL)
Cpc classification
E02F5/105
FIXED CONSTRUCTIONS
E02F5/104
FIXED CONSTRUCTIONS
International classification
E02F5/10
FIXED CONSTRUCTIONS
Abstract
A subsea trencher for arranging at least partly into the seabed a subsea pipeline, includes at least one cart that separately carries at least one trench tool and is configured to run along the subsea pipeline. The trench tool is configured to work the seabed underneath the subsea pipeline. A subsea support frame carries heavy subsea equipment connected to the trench tool for operating the trench too. When the subsea support frame is fixed to the cart, the subsea trencher is configured to load the assembled weight of the cart and subsea support frame onto the subsea pipeline as the subsea trencher runs on the subsea pipeline. When the subsea support frame is separate from the cart, the subsea support frame is configured to be suspended above the seabed or arranged beside the subsea pipeline at a distance from the subsea pipeline as the cart runs along the subsea pipeline.
Claims
1. A subsea trencher for arranging at least partly into the seabed a subsea pipeline laying on the seabed, the subsea trencher comprising: at least one cart that separately carries at least one trench tool and is configured to run along the subsea pipeline, wherein the trench tool is configured to work the seabed underneath the subsea pipeline; a subsea support frame, that carries, separately from the cart, heavy subsea equipment connected to the trench tool for operating the trench tool, and wherein: when the subsea support frame is fixed to the cart, substantially the assembled weight of the cart and the subsea support frame is loaded onto the subsea pipeline as the assembled cart and the subsea trencher run on the subsea pipeline, and when the subsea support frame and the cart are uncoupled from each other, substantially only the weight of the cart is loaded onto the subsea pipeline as only the cart runs on the subsea pipeline, wherein, the subsea support frame is configured to be suspended above the seabed or arranged beside the subsea pipeline at a distance from the subsea pipeline.
2. (canceled)
3. The subsea trencher according to claim 1, wherein: the heavy subsea equipment comprises at least part of a heavy trench tool power supply that is connected to the trench tool for supplying power to the trench tool.
4-6. (canceled)
7. The subsea trencher according to claim 1, wherein the connecting structure is configured to allow at least one degree of freedom of relative motion between the cart and the subsea support frame while restricting at least one other degree of freedom of relative motion between the cart and the subsea support frame.
8. The subsea trencher according to claim 7, wherein the subsea support frame is configured to be suspended above or beside the pipeline, while the cart is configured to run along the subsea pipeline; and wherein: the connecting structure is configured to allow heave motion of the subsea support frame relative to the cart.
9. The subsea trencher according to claim 7, wherein the subsea support frame is configured to be suspended above or beside the pipeline, while the cart is configured to run along the subsea pipeline; and wherein: the connecting structure is configured to restrict swaying and/or surging motion of the subsea support frame relative to the cart.
10. Subsea trencher according to claim 7, wherein the cart is configured to run on the subsea pipeline; and the connecting structure is configured to restrict rolling motion of the cart relative to the subsea support frame.
11. (canceled)
12. The subsea trencher according to claim 7, wherein: the connection structure comprises a connection arm that is at one end thereof rotatable connected to the subsea support frame and at another end thereof rotatable connected to the cart.
13. (canceled)
14. The subsea trencher according to claim 12, comprising: a plurality of connecting arms that are each at one end thereof rotatable connected to the subsea support frame and at another end thereof rotatable connected to at least one of the carts.
15. The subsea trencher according to claim 14, wherein: the connecting arms are rotatable connected to the subsea support frame with a respective hinge; and the respective hinges are closely grouped, preferably in one group.
16. The subsea trencher according to claim 1, wherein: the subsea trencher has at least one wheel that is configured to support on the subsea pipeline to load at least substantially the assembled weight of the cart and subsea support frame onto the subsea pipeline.
17. The subsea trencher according to claim 16, wherein: the at least one wheel includes a tracked wheel set, the tracked wheel set comprises exchangeable track pads and/or exchangeable track shoes, and the at least one wheel includes a driven wheel for transport of the subsea trencher supported on the pipeline.
18-19. (canceled)
20. The subsea trencher according to claim 19, wherein: the driven wheel is driven by a motor that is carried by the subsea trencher; the motor is connected to a motor power supply; and at least part of the motor power supply is carried by the subsea support frame.
21. The subsea trencher according to claim 19, comprising: at least two driven wheels driven by a respective motor; and a control system configured for controlling the drive speed of the driven wheels; wherein: the control system is configured to take into account any speed difference between the at least two driven wheels.
22. The subsea trencher according to claim 16, wherein: the at least one wheel includes at least two guide wheels that are arranged for preventing side way movement relative to the subsea pipeline.
23. The subsea trencher according to claim 1, wherein: the trench tool comprises a jet nozzle that is configured to direct a trenching fluid supplied thereto as a jet stream towards the seabed adjacent the pipeline for at least loosening the seabed below the subsea pipeline.
24-26. (canceled)
27. A method of arranging at least partly into the seabed a subsea pipeline laying on the seabed, the method comprising: separately carrying at least one trench tool along the subsea pipeline by means of a cart that runs along the pipeline, and, using the trench tool, working the seabed underneath the subsea pipeline; and separately from the cart, carrying heavy subsea equipment connected to the trench tool for operating the trench tool, by means of a subsea support frame, when the subsea support frame is fixed to the cart, loading at least substantially the assembled weight of the cart and subsea support frame onto the subsea pipeline as the subsea trencher runs on the subsea pipeline, when the subsea support frame is separate from the cart, suspending the subsea support frame above the seabed or arranging the subsea support beside the subsea pipeline at a distance from the subsea pipeline as the cart runs along the subsea pipeline.
28. The method according to claim 27, further comprising: running the cart on the subsea pipeline.
29. The method according to claim 27, further comprising: carrying at least part of a trench tool power supply that is connected to the trench tool for supplying power to the trench tool by the subsea support frame, and suspending the subsea support frame from a surface vessel while running the cart along the subsea pipeline.
30. (canceled)
31. The method according to claim 27, wherein: the cart has at least one wheel that is configured for supporting the cart, the at least one wheel including a driven wheel; and the running of the cart along the subsea pipeline comprises driving the at least one driven wheel.
32. The method according to claim 31, wherein: a plurality of carts carry at least one trench tool are run along the subsea pipeline, each having at least one wheel that is configured for supporting the cart, the at least one wheel including a driven wheel; and wherein the method comprises: controlling the driving of the at least one driven wheel of at least one of the carts while taking into account the drive speed of the other carts.
33. The method according to claim 27, wherein: the cart has at least one wheel that is configured for supporting the cart on the subsea pipeline; and the at least one wheel includes a tracked wheel set; and wherein the method comprises: adapting the tracked wheel set to the subsea pipeline by exchanging track pads and/or track shoes of the tracked wheel set.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0039] The accompanying drawings are used to illustrate presently preferred non-limiting exemplary embodiments of the subsea trencher and method of the present invention. The above and other advantages of the features and objects of the invention will become more apparent and the invention will be better understood from the following detailed description when read in conjunction with the accompanying drawings, in which:
[0040]
[0041]
[0042]
[0043]
[0044]
DESCRIPTION OF EMBODIMENTS
[0045]
[0046] The carts 5, 7 each carry a plurality of trenching tools embodied by jet nozzles or mechanical tools 9. Each cart 5, 7 has a base frame 11 on which are arranged a set of tracked wheels 13, comprising a track 15, and a plurality of guide wheels 17 on both sides of the set of tracked wheels 13. The set of tracked wheels 13 is arranged on the base frame 11 such that the part 15a of the track 15 of the set of tracked wheels 13 that is at the underside of the set of tracked wheels 13 can be arranged on a subsea pipeline for supporting the cart 5, 7 on top of a subsea pipeline. The guide wheels 17 are positioned on both sides of set of tracked wheels 13 wherein the axis of rotation 19 of the guide wheels extend under an angle relative to the axes of rotation 21 of the wheels of the set of tracked wheels 13. Movable arranged on the base frame 11 is a trench tool mount 23 on which the jet nozzles or mechanical tools 9 carried by the respective cart 5, 7 are mounted. In the shown embodiment, the trench tool mount 23 can be moved up and down indicated by arrows A and B, respectively, relative to the base frame 11, for setting the distance between the jet nozzles or mechanical tools 9 and the part 15a of the track 15 of the set of tracked wheels 13 that is at the underside of the set of tracked wheels 13 that in use rests on a subsea pipeline. The movable trench tool mount 23 thus allows for setting the height of the jet nozzles or mechanical tools 9 above the surface of the seabed on which the subsea pipeline is arranged. Advantageously, the trench tool mount 23 can be moved up and down indicated by arrows A and B, respectively, relative to the base frame 11, by means of one or more actuators. Preferably, the one or more actuators are remote controlled, such that the height of the jet nozzles or mechanical tools 9 above the surface of the seabed on which the subsea pipeline is arranged can be controlled from a surface vessel while the subsea trencher 1 is at the seabed. Preferably, the height of the jet nozzles or mechanical tools 9 above the surface of the seabed can be adjusted while the carts 5, 7 are moved along the subsea pipeline. Such adjustment may be controlled remotely from a surface vessel, and/or may be automatically controlled. In the latter case, a controller may be provided for controlling the one or more actuators based on sensor input provided by sensors that are arranged on the trencher 1, such as sensors that allow for the controller to determine the distance between the jet nozzles or mechanical tools 9 and the seabed.
[0047] For powering the trench tools embodied by jet nozzles 9, the subsea trencher 1 is provided with trench tool power supplies embodied by jetting pumps 25. By flexible hoses the jetting pumps 25 are connected to pipes 27 on the carts 5, 7 that in turn are connected to inlets of the jet nozzles 9 via hoses (not shown) for supplying water under pressure to the jet nozzles 9. The water under pressure supplied to the jet nozzles 9 is made by the jet nozzles 9 into a jet stream. While the jet nozzles 9 are arranged on and carried by the carts 5, 7, the jetting pumps 25 are arranged on and carried by the subsea support frame 3. The trench tools embodied by jet nozzles 9 are thus carried by the carts 5, 7, separate from the jetting pumps 25 that are carried by the subsea support frame 3.
[0048] Each set of tracked wheels 13 is driven by a motor (not shown), in particular a hydraulic motor. For powering the motors of the driven sets of tracked wheels 13, the subsea trencher 1 is provided with a power supply embodied by a hydraulic power unit including one or more hydraulic pumps. The hydraulic motors of the driven sets of tracked wheels 13 are hydraulically connected to the hydraulic power unit via hoses (not shown) to be supplied with hydraulic fluid under pressure. While the driven sets of tracked wheels 13 and the associated hydraulic motors are arranged on and carried by the carts 5, 7, the hydraulic power unit is arranged on and carried by the subsea support frame 3.
[0049] The subsea support frame 3 has attached thereto pad eyes 29 for coupling cables (not shown) thereto for suspending the subsea support frame 2 from a surface vessel. The subsea support frame 3 has also arranged thereon an umbilical connection arrangement 31 surrounded by a basket 33 for connecting an umbilical 59 to the subsea trencher 1 for supplying the jetting pumps 25 and the hydraulic pumps with electric power from the surface vessel from which the subsea support frame 2 is suspended. The umbilical also transfers monitoring signals, such as signals generated by sensors, such as load cells and sonars, from the trencher 1 to the vessel and control signals, such as signals for controlling the hydraulic motors, from the vessel to the trencher 1.
[0050] The subsea trencher 1 is provided with a connecting structure 35 connecting the carts 5, 7, and the subsea support frame 3. The connecting structure 35 comprises a first connecting arm 37 and a second connecting arm 39. The first connecting arm 37 is at one end 37a thereof rotatable connected to the subsea support frame 3 about a first axis of rotation 41 at a hinge 43 and at an another end 37b thereof rotatable connected to the first cart 5 about a second axis of rotation 45. The first axis of rotation 41 and the second axis of rotation 45 of the first connecting arm 37 are parallel. The second connecting arm 39 is at one end 39a thereof rotatable connected to the subsea support frame 3 about a first axis of rotation 47 at a hinge 49 and at an another end 39b thereof rotatable connected to the second cart 7 about a second axis of rotation 45. The first axis of rotation 47 and the second axis of rotation 51 of the second connecting arm 39 are parallel. The hinges 43, 49, of the connecting arms 37, 39 are arranged at the underside of the subsea support frame 3. The hinges 43, 49 are located such that the first axes of rotation 41, 47 defined by the hinges 43, 49 are closely grouped.
[0051] The connecting structure 35 comprising the first and second connecting arms 37, 39, allows relative heave motion between the carts 5, 7 and the subsea support frame 3, thereby providing passive heave compensation. Furthermore, the connecting structure 35 restricts relative rolling motion between the carts 5, 7 and the subsea support frame 3, thereby restricting rolling motion of the carts 5, 7 about the longitudinal axis of the subsea pipeline. Still further, the connecting structure 35 restricts relative sideway swaying motion between the carts 5, 7 and the subsea support frame 3, thereby restricting side way swaying motion of the subsea support frame relative to the carts while the carts run on the subsea pipeline. The functioning of the subsea trencher 1 during operation and in particular the functioning of the connecting structure 35 will be explained in more detail under reference to
[0052] In
[0053] In
[0054] After the connecting arms 37, 39 have been uncoupled from the subsea support frame 3 the connecting arms 37, 39 can freely rotate about the axes of rotation 41, 45, 47, 51 relative to the carts 5, 7 and the subsea support frame 3.
[0055] In
[0056] In the situation shown in
[0057] The connecting arms 37, 39 are connected to the subsea support frame 3 and carts 5, 7 such that rotation of the connecting arms 37, 39 in the direction of arrow J or arrow K relative to the subsea support frame 3 and the carts 5, 7, about axes of rotation that during operation of the subsea trencher 1 are parallel to the central axis 56 of the subsea pipeline is restricted. Thus, the connecting arms 37, 39 restrict relative rolling motion between the subsea support frame 3 and the carts 5, 7, in the direction of arrow J or arrow K about an axis of rotation that during operation of the subsea trencher 1 is parallel to the central axis 56 of the subsea pipeline. Since the subsea support frame 3 is suspended from a surface vessel, the subsea support frame 3 is prevented from rolling about the central axis 56 of the subsea pipeline 55 in the direction of arrow J or arrow K. Since the subsea support frame 3 is prevented from rolling about the central axis 56 of the subsea pipeline 55, and relative rolling motion between the carts 5, 7, and the subsea support frame 3 about an axis parallel to the central axis 56 of the subsea pipeline 55 is restricted by the connecting arms 37, 39, rolling motion of the carts 5, 7 about the central axis 56 of the subsea pipeline 55 in the direction of arrow J or arrow K is restricted. The connecting arms 37, 39 thus prevent the carts 5, 7 from rotating about the central axis 56 of the subsea pipeline 55 in the direction of arrow J and K, while at the same time allowing relative heave motion between the subsea support frame 3 and the carts 5, 7, as will be explained under reference to
[0058] The connecting arms 37, 39 are connected to the subsea support frame 3 and carts 5, 7 such that rotation of the connecting arms 37, 39 in the direction of arrow J or arrow K relative to the subsea support frame 3 and the carts 5, 7, about axes of rotation that during operation of the subsea trencher 1 are parallel to the central axis 56 of the subsea pipeline is restricted. Thus, the connecting anus 37, 39 restrict swaying motion of the subsea support frame 3 relative to the carts 5, 7, in side way direction transverse to the subsea pipeline 55 while the carts run on the subsea pipeline. The guide wheels 17 restrict side way motion of the carts 5, 7 relative to the subsea pipeline 55. Thus, wile the subsea support frame 3 is suspended from the surface vessel and the carts 5, 7, run on the subsea pipeline 55, the guide wheels 17 and the connecting structure 35 effectively restrict side way swaying motion of the subsea support frame 3 and the carts 5, 7.
[0059] In
[0060] The heave motion of the subsea support frame 3 relative to the subsea pipeline 55 and carts 5, 7, running thereon as described herein above under reference to
[0061] In
[0062] In the embodiment shown in the figures, the subsea support frame is arranged above the carts and the subsea pipeline, and is suspended from a surface vessel. Alternatively, the subsea support frame is supported by the seabed. In case supported by the seabed, the subsea support frame may straddle the subsea pipeline while the carts are supported by and run on the subsea pipeline. Alternatively, the subsea support frame may be supported by the seabed and be located beside the subsea pipeline, preferably at a location some distance away from the subsea pipeline. In case the subsea support frame is supported by the seabed and be located beside the subsea pipeline, the carts may be supported by and run on the subsea pipeline or may straddle the subsea pipeline and be supported by the subsea pipeline. In case the subsea support frame is supported on the seabed, the subsea support frame is preferably provided with wheels.
[0063] In the embodiment shown in the figures, the carts are supported by and run on the subsea pipeline. Alternatively, the carts straddle the pipeline and are supported by the seabed, while the subsea support frame is suspended from a surface vessel.
[0064] In the embodiment shown in the figures, the carts have a set of tracked wheels. Alternatively, the set of tracked wheels are replaced with one or more wheels without tracks.
[0065] In the embodiment shown in the figures, the carts have driven wheels. Alternatively the carts are provided with another type of propulsion. The carts may for instance be provided with thrusters.
[0066] In the embodiment shown in the figures, the subsea trencher is provided with two carts. Alternatively, the subsea trencher may be provided with one cart or more than two carts, such as, but not limited to, three, four, five, or six carts.
[0067] In the embodiments shown in the figures, trench tools are embodied by jet nozzles. Alternatively, mechanical trench tools are carried by the carts, such as mechanical cutters.
[0068] Although the principles of the invention have been set forth above with reference to specific embodiments, it must be understood that this description is given solely by way of example and not as limitation to the scope of protection, which is defined by the appended claims.