FUNCTIONAL CONTACT LENS AND METHOD FOR DYEING THE SAME
20210011200 ยท 2021-01-14
Inventors
- Wen-Ching LIN (Miaoli County, TW)
- Ching-Fang LEE (Miaoli County, TW)
- Chi-Ching CHEN (Miaoli County, TW)
- Yan-Zuo LIN (Miaoli County, TW)
Cpc classification
G02C7/021
PHYSICS
G02C7/104
PHYSICS
International classification
Abstract
A method for dyeing a functional contact lens includes steps of: providing a lens body; formulating a first solution, wherein the first solution is an ionic salt solution containing an alkali; placing the lens body in the first solution and reacting at 30 C. to 80 C.; formulating a second solution, wherein the second solution is an ionic salt solution containing at least one reactive dye; and placing the lens body in the second solution and reacting at 30 C. to 80 C.; wherein the at least one reactive dye reacts with the lens body to be fixed to a surface portion of the lens body. In order to achieve one or a portion or all of the above or other objects, the present invention further provides a functional contact lens including a lens body and a dye layer on a surface of the lens body and can be obtained by the aforementioned method.
Claims
1. A method for dyeing a functional contact lens, comprising steps of: providing a lens body; formulating a first solution, wherein the first solution is an ionic salt solution containing an alkali; placing the lens body in the first solution and reacting at 30 C. to 80 C.; formulating a second solution, wherein the second solution is an ionic salt solution containing at least one reactive dye; and placing the lens body in the second solution and reacting at 30 C. to 80 C.; wherein the at least one reactive dye reacts with the lens body to be fixed to a surface portion of the lens body.
2. The method for dyeing a functional contact lens according to claim 1, further comprising a step of: placing the lens body in the first solution and reacting at 30 C. to 80 C. for 10 to 60 minutes.
3. The method for dyeing a functional contact lens according to claim 1, further comprising a step of: placing the lens body in the second solution and reacting at 30 C. to 80 C. for 10 to 60 minutes.
4. The method for dyeing a functional contact lens according to claim 1, wherein the step of placing the lens body in the second solution and reacting at 30 C. to 80 C. further comprises a step of: forming a dye layer on the surface portion of the lens body.
5. The method for dyeing a functional contact lens according to claim 4, wherein a thickness of the dye layer is 0.5 um to 40 m.
6. The method for dyeing a functional contact lens according to claim 1, wherein a concentration of the alkali of the first solution is 0.01 wt % to 4 wt %, and a concentration of an ionic salt thereof is 0.01 wt % to 10 wt %.
7. The method for dyeing a functional contact lens according to claim 1, wherein a concentration of the that least one reactive dye of the second solution is 0.01 wt % to 5 wt %, and a concentration of an ionic salt thereof is 0.01 wt % to 10 wt %.
8. The method for dyeing a functional contact lens according to claim 1, wherein the first solution has an osmotic pressure of 300 to 800 mOsm/kg H.sub.2O.
9. The method for dyeing a functional contact lens according to claim 1, wherein the second solution has an osmotic pressure of 300 to 800 mOsm/kg H.sub.2O.
10. The method for dyeing a functional contact lens according to claim 1, wherein the reactive dye is selected from a group consisting of a black dye, a yellow dye, an orange dye, a blue dye, and a red dye or a combination thereof.
11. The method for dyeing a functional contact lens according to claim 6, wherein the first solution contains sodium carbonate, sodium bicarbonate, sodium hydroxide, potassium carbonate, boric acid, sodium tetraborate or a combination thereof, and the second solution contains sodium carbonate, sodium bicarbonate, sodium hydroxide, potassium carbonate, boric acid, sodium tetraborate or a combination thereof.
12. The method for dyeing a functional contact lens according to claim 7, wherein the first solution contains sodium carbonate, sodium bicarbonate, sodium hydroxide, potassium carbonate, boric acid, sodium tetraborate or a combination thereof, and the second solution contains sodium carbonate, sodium bicarbonate, sodium hydroxide, potassium carbonate, boric acid, sodium tetraborate or a combination thereof.
13. The method for dyeing a functional contact lens according to claim 1, wherein the lens body has a moisture content of 20% to 80%.
14. The method for dyeing a functional contact lens according to claim 1, wherein the lens body has an oxygen permeability range of 810.sup.11 to 18810.sup.11 (cm.sup.2/sec) (ml O.sub.2/mlmm Hg).
15. The method for dyeing a functional contact lens according to claim 1, further comprising a step of: placing the lens body in water for hydration.
16. The method for dyeing a functional contact lens according to claim 15, further comprising the step of: placing the lens body in a buffer and sterilizing in parallel.
17. A functional contact lens comprising a lens body and a dye layer disposed on a surface portion of the lens body, and the functional contact lens is manufactured by a method comprising steps of: providing a lens body; formulating a first solution, wherein the first solution is an ionic salt solution containing an alkali; placing the lens body in the first solution and reacting at 30 C. to 80 C.; formulating a second solution, wherein the second solution is an ionic salt solution containing at least one reactive dye; and placing the lens body in the second solution and reacting at 30 C. to 80 C.; wherein the at least one reactive dye reacts with the lens body to be fixed to a surface portion of the lens body.
18. The functional contact lens according to claim 17, wherein the dye layer has a thickness of 0.5 m to 40 m.
19. The functional contact lens according to claim 17, wherein the lens body comprises a concave surface and a convex surface, the dye layer extends from the concave surface toward an inside of the lens body by a first thickness and extends from the convex surface toward the inside of the lens body by a second thickness, and a sum of the first thickness and the second thickness is less than 40 m.
20. A functional contact lens comprising a lens body and a dye layer disposed on a surface portion of the lens body, and the lens body comprising: a concave surface, wherein the dye layer extends from the concave surface toward an inside of the lens body by a first thickness; and a convex surface, wherein the dye layer extends from the convex surface toward the inside of the lens body by a second thickness; wherein a sum of the first thickness and the second thickness is less than 40 m, and light having a wavelength in a range of 380 nm to 500 nm has a shielding ratio greater than 5% for the functional contact lens.
21. The functional contact lens according to claim 20, wherein a transmittance of light in a wavelength range of 380 nm to 500 nm approaches 0% in the functional contact lens, and the functional contact lens has a shielding ratio of less than 70% for light in a wavelength range 380 nm to 780 nm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0023] The above and other technical contents, features and advantages of the present invention will be apparent from the following detailed description of the preferred embodiments. The directional terms mentioned in the following embodiments, such as up, down, left, right, front or back, etc., are only directions referring to the additional drawings. Therefore, the directional terminology used is for the purpose of illustration and not limitation.
[0024] In the following description, the lens body or lens wet film body is defined as commercially available transparent, aqua blue or colored hydrogel or silicon hydrogel contact lenses. Hydrogel or hydrophobic may include any of the conventional hydrogel components may be selected form a group consisting of such as hydroxyethyl methacrylate (HEMA), hydroxypropyl methacrylate (HPMA), methyl methacrylate (MMA), glyceryl methacrylate (GMA), N-vinyl pyrrolidone (NVP), N,N-dimethylacrylamide (DMA), N,N-diethylacrylamide, N-isopropylacrlamide, 2-hydroxyethyl acrylate, vinyl acetate, N-acryloymorpholine, 2-dimethlaminoethylacrylate, or a combination thereof.
[0025] Silicon hydrogel monomer can be silicon-containing monomers or other hydrophobic monomers capable of closing to the surface free energy of silicon hydrogel materials, such as MMA/ethyl methacrylate or styrene. The silicon-containing monomer may also be a material option of the silicon hydrogel constituting the lens body or the lens wet film body, and may be selected from a group consisting of, but not limited to, tris(trimethylphosphonioalkyl) methacrylate (TRIS), bis(trimethylsiloxy)methylsilylpropyl methacrylate, pentamethyldimethoxypropane-pentamethyldisiloxanepropyl methacrylate, pentamethyldisiloxanylmethylmethacrylate, tris (trimethylsiloxy) silylpropyloxyethyl methacrylate, tris(trimethylsiloxy)silylpropylmethacryloxyethylcarbamate (TSMC), tris(trimethylsiloxy)silypropyl glycerol methacrylate (SIGMA), tris(polydimethylsiloxy)silylpropyl methacrylate or a combination of thereof.
[0026] Ionic salt solution (containing alkali) includes one or more alkali such as sodium carbonate, sodium bicarbonate, sodium hydroxide, potassium carbonate, boric acid, sodium tetraborate. In the dyeing of the lens body or the lens wet film body, the role of the alkali is to help the dye form a covalent bond with the lens, which has the effect of color fixing. The ionic salt solution of the alkali may contain 0.01 wt % to 4 wt % of an alkali.
[0027] The reactive dye of the ionic salt solution (containing reactive dye) is an azo reactive dye, which is non-toxic and meets the requirements for contact lens formulation, and meets the regulations of the US Food and Drug Administration (FDA), For example, Reactive Blue 21, Reactive Blue No 19, Reactive Yellow 15, Reactive Orange 78, Reactive Black 5, CI Reactive Yellow 86, CI Reactive Red 11, CI Reactive Red 180, CI Reactive Blue 163, and the like. The reactive dye is also a water-soluble dye having a reactive group on a molecular structure, which can be covalently bonded or hydrogen bonded to a hydroxyl group, an amino group or a carboxy hydroxyl group in a contact lens material. In the case of the vinyl hydrazine type reactive dye, the active group contained is sulfate of an ethylene fluorenyl group (D-SO2CHCH2) or a -hydroxyethyl oxime group. During dyeing, -hydroxyethyl sulfhydryl sulfate is eliminated in an alkaline medium to form an ethylene sulfhydryl group, which is then subjected to a nucleophilic addition reaction with a polymer hydroxyl group or an amino group to form a covalent bond. The ionic salt solution of the reactive dye composition may include one or more reactive dyes. The concentration of the dye may range from 0.01 wt % to 5 wt %.
[0028] Ionic salt solution is a commonly used buffer, and can be formulated bys such as sodium chloride, sodium hydrogen phosphate, sodium dihydrogen phosphate, sodium carbonate, potassium carbonate, boric acid, sodium tetraborate decahydrate, etc. The ionic salt solution may contain 0.01 wt % to 10 wt % of salt. The ionic salt solution provides osmotic pressure, which in turn controls the distribution of the alkali or reactive dye on the surface of the lens body, or the extent that the alkali or reactive dye enters the lens body. The ionic salt solution provides a higher osmotic pressure relative to the lens body, or a high tensile environment, such as an osmotic pressure of 300 to 800 mOsm/kg H.sub.2O.
[0029]
[0030] Any hydrogel or silicon hydrogel contact lens having specific moisture content and oxygen permeability can be used in step S910. For example, a lens having a moisture content range of 20% to 80%, an oxygen permeability (DK) range of 810.sup.11 to 18810.sup.11 (cm.sup.2/sec) (ml O.sub.2/mlmm Hg) can be used. In an embodiment of the invention, the lens body of step S910 is a commercially available brand-A hydrogel lens having a moisture content of 38%. In another embodiment, the lens body of step S910 is a commercially available brand-B hydrogel lens having a moisture content of 58%. In yet another embodiment, the lens body of step S910 is a commercially available brand-C hydrogel color lens having a moisture content of 58%. In yet another embodiment, the lens body of step S910 is a commercially available brand-D silicon hydrogel lens having a moisture content of 56% and an oxygen permeability (DK) of 6010.sup.11 (cm.sup.2/sec) (ml O.sub.2/mlmm Hg). In yet another embodiment, the lens body of step S910 is a commercially available brand-E having a moisture content of 38% and an oxygen permeability (DK) of 10310.sup.11 (cm.sup.2/sec) (ml O.sub.2/mlmm Hg).
[0031] Thereafter as shown in
[0032] Thereafter as shown in
[0033] Thereafter as shown in
[0034] Thereafter as shown in
[0035] The reactive dye bonded to the lens absorbs light of a specific wavelength range. Preferably, the specific wavelength range is in the blue wavelength range, so light having a specific wavelength is absorbed and blocked by the lens when visible light is incident on the dyed lens, and therefore the amount of light penetrating the lens is reduced.
[0036] It should be noted that although the reactive dye enters the lens body from the surface of the lens, the portion of the lens body to which the reactive dye is fixed is mainly the surface portion. Preferably, the reactive dye does not enter deep in the lens body.
[0037] Step S950 further includes: forming a dye layer on the surface of the lens body. As previously described, the reactive dye enters the lens body from the surface of the lens, as such the dye layer may have a different thickness depending on the extent to which the reactive dye enters the lens body. The extent to which the reactive dye enters the lens body and the thickness of the dye layer can be adjusted by the concentration of the ionic salt solution, the osmotic pressure, the concentration of the reactive dye, and the concentration of the alkali. The thickness of the dye layer can be determined based on the type of reactive dye and the desired light absorption.
[0038] Thereafter as shown in
[0039] Refer to
[0040] The conditions and results of dyeing according to steps S910 to S970 are further illustrated by Embodiments 1 to 5 below.
[0041] Hereunder the Embodiment 1 is described. In step S910, a commercially available brand-A hydrogel lens having a moisture content of 38% is used. In step S920, a first solution containing sodium hydroxide having an osmotic pressure of 350, 450, 550, 650, 750 mOsm/kg H.sub.2O is formulated. In step S930, five lenses (i.e., brand-A-1, brand-A-2, brand-A-3, brand-A-4, and brand-A-5) are sequentially placed in the first solution having five different osmotic pressures. In step S940, a first solution containing a reactive dye having an osmotic pressure of 350, 450, 550, 650, 750 mOsm/kg H.sub.2O is formulated, wherein the concentration of the reactive dye is 2 wt %. In step S950, the five lenses (i.e., brand-A-1, brand-A-2, brand-A-3, brand-A-4, and brand-A-5) are sequentially placed in the second solution having five different osmotic pressures. In step S960, the lens body is placed in RO water for hydration. In step S970, the lens body is placed in a buffer and sterilized in parallel. After the foregoing steps, the total thickness of the dye layer in the central portion of the lens is observed by using an optical microscope, and the color of the buffer after sterilization is observed. The results are shown in Table 1-1 below. As shown in Table 1-1, the thickness of the dye layer can be controlled by adjusting the osmotic pressure. Further, the reactive dye is well fixed on the surface of the lens.
[0042] Hereunder the Control Group 1 is described. In the control group, a commercially available brand-A hydrogel lens having a moisture content of 38% is also used, except that RO water is used to formulate a RO aqueous solution of reactive dye (concentration: 2 wt %) and a RO aqueous solution of alkali (hydrogen hydroxide) and the dyeing is performed with a procedure of dye treatment first and then alkali fixation. The temperature and time conditions of dye treatment and alkali fixation are the same as those in Embodiment 1. The thickness of the dye layer and the color of the buffer are also observed in the Control Group 1, and the results are shown in Table 1-2 below. As shown in Table 1-2, the thickness of the dye layer in the Control Group 1 is much greater than that in Embodiment 1. Since the lens body generally has a thickness of 80 m to 100 m, the results in Table 1-2 show that the Control Group 1 cannot control the dye layer on the surface portion of the lens, so the dyeing may cause a significant color difference (i.e., annular color difference) between the central region and the edge region, and therefore the appearance is affected. Further, the reactive dye is not well fixed on the surface of the lens.
TABLE-US-00001 TABLE 1-1 First First Second Second solution solution solution solution Total Buffer (ionic salt osmotic (ionic salt osmotic thickness color after solution pressure solution pressure of dye sterilization Embodiment containing Heating (mOsm/kg containing Heating (mOsm/kg layer (reactive 1 an alkali) temperature/time H.sub.2O) reactive dye) temperature/time H.sub.2O) (m) dye release) Brand-A-1 sodium 60 C./30 min 350 reactive dye 60 C./30 min 350 21 m transparent hydroxide 2 wt % clarification Brand-A-2 sodium 60 C./30 min 450 reactive dye 60 C./30 min 450 18 m transparent hydroxide 2 wt % clarification Brand-A-3 sodium 60 C./30 min 550 reactive dye 60 C./30 min 550 12 m transparent hydroxide 2 wt % clarification Brand-A-4 sodium 60 C./30 min 650 reactive dye 60 C./30 min 650 8 m transparent hydroxide 2 wt % clarification Brand-A-5 sodium 60 C./30 min 750 reactive dye 60 C./30 min 750 2 m transparent hydroxide 2 wt % clarification
TABLE-US-00002 TABLE 1-2 Osmotic pressure of Osmotic RO RO aqueous pressure of Total Buffer aqueous solution of alkaline RO thickness color after solution of reactive dye Alkaline solution of dye sterilization Control reactive Heating (mOsm/kg RO Heating (mOsm/kg layer (reactive Group 1 dye temperature/time H.sub.2O) solution temperature/time H.sub.2O) (m) dye release) Brand-A-1 reactive 60 C./30 min sodium 60 C./30 min 70 m light yellow dye 2 wt % hydroxide Brand-A-2 reactive 60 C./30 min sodium 60 C./30 min 72 m light yellow dye 2 wt % hydroxide Brand-A-3 reactive 60 C./30 min sodium 60 C./30 min 70 m light yellow dye 2 wt % hydroxide Brand-A-4 reactive 60 C./30 min sodium 60 C./30 min 67 m light yellow dye 2 wt % hydroxide Brand-A-5 reactive 60 C./30 min sodium 60 C./30 min 73 m light yellow dye 2 wt % hydroxide
[0043] Hereunder the Embodiment 2 is described. In step S910, a commercially available brand-B hydrogel lens having a moisture content of 58% is used. The step S920 in the Embodiment 2 is the same as the step S920 in the Embodiment 1. In step S930, five lenses (i.e., brand-B-1, brand-B-2, brand-B-3, brand-B-4, and brand-B-5) are sequentially placed in the first solution having five different osmotic pressures. The step S940 in the Embodiment 2 is the same as the step S940 in the Embodiment 1. In step S950, the five lenses (i.e., brand-B-1, brand-B-2, brand-B-3, brand-B-4, and brand-B-5) are sequentially placed in the second solution. The steps S960 and S970 in the Embodiment 2 are the same as the steps S960 and S970 in the Embodiment 1, respectively. After the foregoing steps, the total thickness of the dye layer in the central portion of the lens is observed by using an optical microscope, and the color of the buffer after sterilization is observed. The results are shown in Table 2-1 below. As shown in Table 2-1, the thickness of the dye layer can be controlled by adjusting the osmotic pressure. Further, the reactive dye is well fixed on the surface of the lens.
[0044] Hereunder the Control Group 2 is described. In the control group, a commercially available brand-B hydrogel lens having a moisture content of 58% is also used, except that RO water is used to formulate a RO aqueous solution of reactive dye (concentration: 2 wt %) and a RO aqueous solution of alkali (hydrogen hydroxide) and the dyeing is performed with a procedure of dye treatment first and then alkali fixation. The temperature and time conditions of dye treatment and alkali fixation are the same as those in Embodiment 2. As shown in Table 2-2, the thickness of the dye layer in the Control Group 2 is much greater than that in Embodiment 2. The Control Group 2 cannot control the dye layer on the surface portion of the lens, and the reactive dye is not well fixed on the surface of the lens.
TABLE-US-00003 TABLE 2-1 First First Second Second solution solution solution solution Total Buffer (ionic salt osmotic (ionic salt osmotic thickness color after solution pressure solution pressure of dye sterilization Embodiment containing Heating (mOsm/kg containing Heating (mOsm/kg layer (reactive 2 an alkali) temperature/time H.sub.2O) reactive dye) temperature/time H.sub.2O) (m) dye release) Brand-B-1 sodium 60 C./30 min 350 reactive dye 60 C./30 min 350 20 m transparent hydroxide 2 wt % clarification Brand-B-2 sodium 60 C./30 min 450 reactive dye 60 C./30 min 450 17 m transparent hydroxide 2 wt % clarification Brand-B-3 sodium 60 C./30 min 550 reactive dye 60 C./30 min 550 15 m transparent hydroxide 2 wt % clarification Brand-B-4 sodium 60 C./30 min 650 reactive dye 60 C./30 min 650 10 m transparent hydroxide 2 wt % clarification Brand-B-5 sodium 60 C./30 min 750 reactive dye 60 C./30 min 750 5 m transparent hydroxide 2 wt % clarification
TABLE-US-00004 TABLE 2-2 Osmotic pressure of Osmotic RO RO aqueous pressure of Total Buffer aqueous solution of alkaline RO thickness color after solution of reactive dye Alkaline solution of dye sterilization Control reactive Heating (mOsm/kg RO Heating (mOsm/kg layer (reactive Group 2 dye temperature/time H.sub.2O) solution temperature/time H.sub.2O) (m) dye release) Brand-B-1 reactive 60 C./30 min sodium 60 C./30 min 78 m light yellow dye 2 wt % hydroxide Brand-B-2 reactive 60 C./30 min sodium 60 C./30 min 76 m light yellow dye 2 wt % hydroxide Brand-B-3 reactive 60 C./30 min sodium 60 C./30 min 77 m light yellow dye 2 wt % hydroxide Brand-B-4 reactive 60 C./30 min sodium 60 C./30 min 76 m light yellow dye 2 wt % hydroxide Brand-B-5 reactive 60 C./30 min sodium 60 C./30 min 79 m light yellow dye 2 wt % hydroxide
[0045] Hereunder the Embodiment 3 is described. In step S910, a commercially available brand-C hydrogel color lens having a moisture content of 58% is used. The step S920 in the Embodiment 3 is the same as the step S920 in the above Embodiments. In step S930, five lenses (i.e., brand-C-1, brand-C-2, brand-C-3, brand-C-4, and brand-C-5) are sequentially placed in the first solution having five different osmotic pressures. The step S940 in the Embodiment 3 is the same as the step S940 in the above Embodiments. In step S950, the five lenses (i.e., brand-C-1, brand-C-2, brand-C-3, brand-C-4, and brand-C-5) are sequentially placed in the second solution having five different osmotic pressures. The steps S960 and S970 in the Embodiment 3 are the same as the steps S960 and S970 in the above Embodiments, respectively. After the foregoing steps, the total thickness of the dye layer in the central portion of the lens is observed by using an optical microscope, and the color of the buffer after sterilization is observed. The results are shown in Table 3-1 below. As shown in Table 3-1, the thickness of the dye layer can be controlled by adjusting the osmotic pressure. Further, the reactive dye is well fixed on the surface of the lens.
[0046] Hereunder the Control Group 3 is described. In the control group, a commercially available brand-C hydrogel color lens having a moisture content of 58% is also used, except that RO water is used to formulate a RO aqueous solution of reactive dye (concentration: 2 wt %) and a RO aqueous solution of alkali (hydrogen hydroxide) and the dyeing is performed with a procedure of dye treatment first and then alkali fixation. The temperature and time conditions of dye treatment and alkali fixation are the same as those in Embodiment 3. As shown in Table 3-2, the thickness of the dye layer in the Control Group 3 is much greater than that in Embodiment 3. The Control Group 3 cannot control the dye layer on the surface portion of the lens, and the reactive dye is not well fixed on the surface of the lens.
TABLE-US-00005 TABLE 3-1 First First Second Second solution solution solution solution Total Buffer (ionic salt osmotic (ionic salt osmotic thickness color after solution pressure solution pressure of dye sterilization Embodiment containing Heating (mOsm/kg containing Heating (mOsm/kg layer (reactive 3 an alkali) temperature/time H.sub.2O) reactive dye) temperature/time H.sub.2O) (m) dye release) Brand-C-1 sodium 60 C./30 min 350 reactive dye 60 C./30 min 350 21 m transparent hydroxide 2 wt % clarification Brand-C-2 sodium 60 C./30 min 450 reactive dye 60 C./30 min 450 17 m transparent hydroxide 2 wt % clarification Brand-C-3 sodium 60 C./30 min 550 reactive dye 60 C./30 min 550 16 m transparent hydroxide 2 wt % clarification Brand-C-4 sodium 60 C./30 min 650 reactive dye 60 C./30 min 650 12 m transparent hydroxide 2 wt % clarification Brand-C-5 sodium 60 C./30 min 750 reactive dye 60 C./30 min 750 4 m transparent hydroxide 2 wt % clarification
TABLE-US-00006 TABLE 3-2 Osmotic pressure of Osmotic RO RO aqueous pressure of Total Buffer aqueous solution of alkaline RO thickness color after solution of reactive dye Alkaline solution of dye sterilization Control reactive Heating (mOsm/kg RO Heating (mOsm/kg layer (reactive Group 3 dye temperature/time H.sub.2O) solution temperature/time H.sub.2O) (m) dye release) Brand-C-1 reactive 60 C./30 min sodium 60 C./30 min 75 m light yellow dye 2 wt % hydroxide Brand-C-2 reactive 60 C./30 min sodium 60 C./30 min 76 m light yellow dye 2 wt % hydroxide Brand-C-3 reactive 60 C./30 min sodium 60 C./30 min 76 m light yellow dye 2 wt % hydroxide Brand-C-4 reactive 60 C./30 min sodium 60 C./30 min 78 m light yellow dye 2 wt % hydroxide Brand-C-5 reactive 60 C./30 min sodium 60 C./30 min 74 m light yellow dye 2 wt % hydroxide
[0047] Hereunder the Embodiment 4 is described. In step S910, a commercially available brand-D silicon hydrogel lens having a moisture content of 58% and an oxygen permeability (DK) of 6010.sup.11 (cm.sup.2/sec) (ml O.sub.2/mlmm Hg) is used. The step S920 in the Embodiment 4 is the same as the step S920 in the above Embodiments. In step S930, five lenses (i.e., brand-D-1, brand-D-2, brand-D-3, brand-D-4, and brand-D-5) are sequentially placed in the first solution having five different osmotic pressures. The step S940 in the Embodiment 4 is the same as the step S940 in the above Embodiments. In step S950, the five lenses (i.e., brand-D-1, brand-D-2, brand-D-3, brand-D-4, and brand-D-5) are sequentially placed in the second solution having five different osmotic pressures. The steps S960 and S970 in the Embodiment 4 are the same as the steps S960 and S970 in the above Embodiments, respectively. After the foregoing steps, the total thickness of the dye layer in the central portion of the lens is observed by using an optical microscope, and the color of the buffer after sterilization is observed. The results are shown in Table 4-1 below. As shown in Table 4-1, the thickness of the dye layer can be controlled by adjusting the osmotic pressure. Further, the reactive dye is well fixed on the surface of the lens.
[0048] Hereunder the Control Group 4 is described. In the control group, a commercially available brand-D silicon hydrogel lens having a moisture content of 58% and an oxygen permeability (DK) of 6010.sup.11 (cm.sup.2/sec) (ml O.sub.2/mlmm Hg) is also used, except that RO water is used to formulate a RO aqueous solution of reactive dye and a RO aqueous solution of alkali and the dyeing is performed with a procedure of dye treatment first and then alkali fixation. The temperature and time conditions of dye treatment and alkali fixation are the same as those in Embodiment 4. As shown in Table 4-2, the thickness of the dye layer in the Control Group 4 is much greater than that in Embodiment 4. The Control Group 4 cannot control the dye layer on the surface portion of the lens, and the reactive dye is not well fixed on the surface of the lens.
TABLE-US-00007 TABLE 4-1 First First Second Second solution solution solution solution Total Buffer (ionic salt osmotic (ionic salt osmotic thickness color after solution pressure solution pressure of dye sterilization Embodiment containing Heating (mOsm/kg containing Heating (mOsm/kg layer (reactive 4 an alkali) temperature/time H.sub.2O) reactive dye) temperature/time H.sub.2O) (m) dye release) Brand-D-1 sodium 60 C./30 min 350 reactive dye 60 C./30 min 350 18 m transparent hydroxide 2 wt % clarification Brand-D-2 sodium 60 C./30 min 450 reactive dye 60 C./30 min 450 14 m transparent hydroxide 2 wt % clarification Brand-D-3 sodium 60 C./30 min 550 reactive dye 60 C./30 min 550 11 m transparent hydroxide 2 wt % clarification Brand-D-4 sodium 60 C./30 min 650 reactive dye 60 C./30 min 650 9 m transparent hydroxide 2 wt % clarification Brand-D-5 sodium 60 C./30 min 750 reactive dye 60 C./30 min 750 3 m transparent hydroxide 2 wt % clarification
TABLE-US-00008 TABLE 4-2 Osmotic pressure of Osmotic RO RO aqueous pressure of Total Buffer aqueous solution of alkaline RO thickness color after solution of reactive dye Alkaline solution of dye sterilization Control reactive Heating (mOsm/kg RO Heating (mOsm/kg layer (reactive Group 4 dye temperature/time H.sub.2O) solution temperature/time H.sub.2O) (m) dye release) Brand-D-1 reactive 60 C./30 min sodium 60 C./30 min 60 m light yellow dye 2 wt % hydroxide Brand-D-2 reactive 60 C./30 min sodium 60 C./30 min 62 m light yellow dye 2 wt % hydroxide Brand-D-3 reactive 60 C./30 min sodium 60 C./30 min 65 m light yellow dye 2 wt % hydroxide Brand-D-4 reactive 60 C./30 min sodium 60 C./30 min 59 m light yellow dye 2 wt % hydroxide Brand-D-5 reactive 60 C./30 min sodium 60 C./30 min 63 m light yellow dye 2 wt % hydroxide
[0049] Hereunder the Embodiment 5 is described. In step S910, a commercially available brand-E silicon hydrogel lens having a moisture content of 38% and an oxygen permeability (DK) of 10310.sup.11 (cm.sup.2/sec) (ml O.sub.2/mlmm Hg) is used. The step S920 in the Embodiment 4 is the same as the step S920 in the above Embodiments. In step S930, five lenses (i.e., brand-E-1, brand-E-2, brand-E-3, brand-E-4, and brand-E-5) are sequentially placed in the first solution having five different osmotic pressures. The step S940 in the Embodiment 5 is the same as the step S940 in the above Embodiments. In step S950, the five lenses (i.e., brand-E-1, brand-E-2, brand-E-3, brand-E-4, and brand-E-5) are sequentially placed in the second solution having five different osmotic pressures. The steps S960 and S970 in the Embodiment 5 are the same as the steps S960 and S970 in the above Embodiments, respectively. After the foregoing steps, the total thickness of the dye layer in the central portion of the lens is observed by using an optical microscope, and the color of the buffer after sterilization is observed. The results are shown in Table 4-1 below. As shown in Table 5-1, the thickness of the dye layer can be controlled by adjusting the osmotic pressure. Further, the reactive dye is well fixed on the surface of the lens.
[0050] Hereunder the Control Group 5 is described. In the control group, a commercially available brand-E silicon hydrogel lens having a moisture content of 38% and an oxygen permeability (DK) of 10310.sup.11 (cm.sup.2/sec) (ml O.sub.2/mlmm Hg) is also used, except that RO water is used to formulate a RO aqueous solution of reactive dye and a RO aqueous solution of alkali and the dyeing is performed with a procedure of dye treatment first and then alkali fixation. The temperature and time conditions of dye treatment and alkali fixation are the same as those in Embodiment 5. As shown in Table 5-2, the thickness of the dye layer in the Control Group 5 is much greater than that in Embodiment 5. The Control Group 5 cannot control the dye layer on the surface portion of the lens, and the reactive dye is not well fixed on the surface of the lens.
TABLE-US-00009 TABLE 5-1 First First Second Second solution solution solution solution Total Buffer (ionic salt osmotic (ionic salt osmotic thickness color after solution pressure solution pressure of dye sterilization Embodiment containing Heating (mOsm/kg containing Heating (mOsm/kg layer (reactive 5 an alkali) temperature/time H.sub.2O) reactive dye) temperature/time H.sub.2O) (m) dye release) Brand-E-1 sodium 60 C./30 min 350 reactive dye 60 C./30 min 350 18 m transparent hydroxide 2 wt % clarification Brand-E-2 sodium 60 C./30 min 450 reactive dye 60 C./30 min 450 15 m transparent hydroxide 2 wt % clarification Brand-E-3 sodium 60 C./30 min 550 reactive dye 60 C./30 min 550 12 m transparent hydroxide 2 wt % clarification Brand-E-4 sodium 60 C./30 min 650 reactive dye 60 C./30 min 650 7 m transparent hydroxide 2 wt % clarification Brand-E-5 sodium 60 C./30 min 750 reactive dye 60 C./30 min 750 1 m transparent hydroxide 2 wt % clarification
TABLE-US-00010 TABLE 5-2 Osmotic pressure of Osmotic RO RO aqueous pressure of Total Buffer aqueous solution of alkaline RO thickness color after solution of reactive dye Alkaline solution of dye sterilization Control reactive Heating (mOsm/kg RO Heating (mOsm/ layer (reactive Group 5 dye temperature/time H.sub.2O) solution temperature/time kg H.sub.2O) (m) dye release) Brand-E-1 reactive 60 C./30min sodium 60 C./30 min 68 m light yellow dye 2 wt % hydroxide Brand-E-2 reactive 60 C./30 min sodium 60 C./30 min 69 m light yellow dye 2 wt % hydroxide Brand-E-3 reactive 60 C./30 min sodium 60 C./30 min 65 m light yellow dye 2 wt % hydroxide Brand-E-4 reactive 60 C./30 min sodium 60 C./30 min 64 m light yellow dye 2 wt % hydroxide Brand-E-5 reactive 60 C./30 min sodium 60 C./30 min 67 m light yellow dye 2 wt % hydroxide
[0051] In summary, the dyeing method of the embodiment of the present invention can be applied to various materials and the lenses having different moisture contents and different oxygen permeability, and the reactive dyes are not significantly released and no safety problem. The formulated functional contact lens has higher market acceptance because the dyeing layer is located on the surface portion of the lens, thereby improving the color uniformity of the appearance of the lens, and the lens is more beautiful.
[0052] The functional contact lens of the embodiment of the invention and the functional contact lens produced by the dyeing method embodiment have the function of anti-blue light. Further, by adjusting the ratio of each reactive dye (such as black, yellow, orange, blue, red dye) and the amount of reactive dyes, different absorption/transmission ratios of the lenses for different wavelength ranges of light is obtained. The effects of different reactive dyes on the light transmittance are exemplified below by Embodiments 6 and 7.
[0053] Hereunder the Embodiment 6 is described. According to the foregoing steps S910 to S970, the second solution is formulated with a yellow dye for dyeing. Then, the obtained functional contact lens is tested for light transmittance, and the results are shown in
[0054] Hereunder the Embodiment 7 is described. According to the foregoing steps S910 to S970, a plurality of reactive dyes is combined to formulate a second solution having a reactive dye concentration of 2 wt % for dyeing. Then, the obtained functional contact lens is tested for light transmittance, and the results are shown in
[0055] Hereunder the Control Group 6 is described. As shown in
[0056] In summary, the present invention provides a method for dyeing a functional contact lens, in which the thickness of the dye layer is controlled by controlling the alkali or reactive dye on the surface portion of the lens by the high osmotic pressure of the ions. The procedure of alkali first and then dyeing allows the reactive dye to be effectively fixed to the surface portion of the lens to reduce dye release. The dyeing method of the invention helps to overcome the annular color difference of the lens color caused by the difference in thickness of the contact lens and improves the color uniformity, thereby providing a contact lens which is both aesthetic and anti-blue light.
[0057] The above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto. That is, the simple equivalent change and modifications according to the scope of the present invention and the description of the invention are still within the scope of the invention patent. In addition, any of the objects or advantages or features of the present invention are not required to be achieved by any embodiment or application of the invention. In addition, the Abstract and Title are only used to assist in the search of patent documents and are not intended to limit the scope of the invention. In addition, the terms first and second as used in the specification or the scope of the patent application are used only to name the elements or to distinguish different embodiments or ranges, and are not intended to limit the upper or lower limit number of elements.