System of Couplers for Connecting Flexible Ducting of Forced Air Systems
20210010710 ยท 2021-01-14
Inventors
Cpc classification
F24F13/0218
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L3/1222
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F13/0209
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L37/098
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F13/0281
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L23/036
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L23/032
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F13/0254
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24F13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L37/098
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A stabilizer component comprising a unitary body including a central flange, a plurality of first and second retention stanchions. The central flange defines a through-hole from a first end portion to a second end portion of the stabilizer component, and includes an inner circumference and an outer circumference. Each first retention stanchion, of the plurality of first retention stanchions, (i) extends orthogonally and outwardly from the outer circumference of the central flange in a first direction, and (ii) is configured to be inserted into a respective receiving slot of a first HVAC connecting component. Each second retention stanchion, of the plurality of second retention stanchions, (i) extends orthogonally and outwardly from the outer circumference of the central flange in a second direction, said second direction being opposite said first direction, and (ii) is configured to be inserted into a respective receiving slot of a second HVAC connecting component.
Claims
1. A stabilizer component configured to securely couple two heating, ventilating and air conditioning (HVAC) system components together, the stabilizer component comprising: a unitary body including a central flange (i) defining an through-hole from a first end portion of the stabilizer component to a second end portion of the stabilizer component, and (ii) including an inner circumference and an outer circumference, a plurality of first retention stanchions, wherein each first retention stanchion (i) extends orthogonally and outwardly from the outer circumference of the central flange in a first direction, and (ii) is configured to be inserted into a respective receiving slot of a first HVAC connecting component; and a plurality of second retention stanchions, wherein each second retention stanchion (i) extends orthogonally and outwardly from the outer circumference of the central flange in a second direction, said second direction being opposite said first direction, and (ii) is configured to be inserted into a respective receiving slot of a second HVAC connecting component.
2. The stabilizer component according to claim 1, further comprising: a first male protrusion extending orthogonally and outwardly from an inner circumference of the central flange in the first direction, wherein said first male protrusion further defines the through-hole and is configured to be inserted into a center opening defined by the first HVAC connecting component.
3. The stabilizer component according to claim 2, further comprising: a second male protrusion extending orthogonally and outwardly from the inner circumference of the central flange in the second direction, wherein said second male protrusion further defines the through-hole and is configured to be inserted into a center opening defined by the second HVAC connecting component.
4. The stabilizer component according to claim 1, further comprising: a plurality of hanger hoops formed in the central flange portion such that the hoops 226 are orthogonal to the plurality of first and second retention stanchions, wherein said plurality of hanger hoops is configured to support lengths of flexible ducting.
5. The stabilizer component according to claim 1, wherein each retention stanchion of the plurality of first and second retention stanchions includes a barb component disposed on a distal end portion thereof configured to secure a respective retention stanchion to a flange face of a respective HVAC connecting component upon insertion of the respective retention stanchion into a respective receiving slot of the respective HVAC connecting component.
6. The stabilizer component according to claim 1, wherein the stabilizer component is ring-shaped.
7. The stabilizer component according to claim 1, wherein the stabilizer component is comprised of a plastic material.
8. The stabilizer component according to claim 1, further comprising: a first gasket disposed on a first side of the central flange between the first male protrusion and the plurality of first retention stanchions and configured to insure a locked connected between the first end portion of the stabilizer component and the first HVAC connecting component.
9. The stabilizer component according to claim 8, further comprising: a second gasket disposed on a second side of the central flange between the second male protrusion and the plurality of second retention stanchions and configured to insure a locked connected between the second end portion of the stabilizer component and the second HVAC connecting component.
10. The stabilizer component according to claim 1, wherein the first HVAC connecting component includes one of a takeoff, end coupler, T-couplers, Wye couplers, 90-degree coupler, 45-degree coupler, end cap, register boot, register, and electrified coupler, and the second HVAC connecting component includes one of a takeoff, end coupler, T-couplers, Wye couplers, 90-degree coupler, 45-degree coupler, end cap, register boot, register, and electrified coupler.
11. A takeoff configured to transfer air from a duct section extending from a plenum of a heating, ventilating and air conditioning (HVAC) system to a plurality of flexible ducting section, the takeoff comprising: a first base portion removably connected to a first section of ducting of a plurality of ducting sections, said front base including a flange face defining a center hole and further defining a plurality of slots extending therethrough, wherein each slot of the plurality of slots defined by the first base portion is configured to receive a respective retention stanchion of stabilizer component; a second base portion aligned over an opening defined in a surface of the duct section extending from the plenum and removably coupled to the surface; and a throat portion extending between the first base portion and the second base portion and defining an air tunnel from the center hole of the first base portion to the opening defined in the surface of the duct section, wherein the second base portion is disposed orthogonally to and extending from the throat portion and defines a plurality of slots, each slot of the plurality of slots defined by the second base portion being configured to receive a respective retention stanchion of a stabilizer component, said stabilizer component having a unitary body that connects from within and below the surface of the duct section.
12. The takeoff according to claim 11, wherein the flange face includes a ring shaped body that defines the plurality of slots of the first base portion.
13. The takeoff according to claim 11, wherein the first base portion further includes a supporting bib that extends from an outer periphery of the flange face and is disposed parallel with a side wall of the duct section.
14. The takeoff according to claim 13, wherein the supporting bib defines a hole therethrough configured to receive a securing device for securing the takeoff, via the bib, to the side wall of the duct section.
15. An end coupler component removably coupleable to two heating, ventilating and air conditioning (HVAC) system components, the end coupler component comprising: a first end portion including a flange face and defining a first opening; a second end portion opposite said first end portion and defining a second opening; and a neck portion extending between the first end portion and the second end portion and defining a through-hole fluidly connected between the first opening defined by the first end portion and the second opening defined by the second end portion, wherein the flange face of the first end portion extends along an outer circumference of the neck portion and defines a plurality of slots, each slot of the plurality of slots being configured to receive a respective retention stanchion of a stabilizer component, and the second end portion is configured to be inserted into a duct liner of a section of flexible ducting such that the duct liner covers an outer periphery of at least a portion of the neck portion.
16. The end coupler component of claim 15, further comprising: a duct liner retention barb disposed along an outer circumference of the neck portion at the second end portion of the end coupler, wherein said duct liner retention barb is configured to secure the duct liner to the neck portion.
17. The end coupler component of claim 16, wherein duct liner retention barb includes a gap portion therein configured to receive a liner support wire, said gap portion includes a first gap and a second gap disposed directly opposite said first gap.
18. The end coupler component of claim 15, wherein the flange face defines a ring shaped body.
19. A system for distribution of air from a central plenum to multiple distribution points, said system comprises: a stabilizer component including (i) a plurality of first retention stanchions extending orthogonally and outwardly from an outer circumference of a central flange in a first direction, and (ii) a plurality of second retention stanchions extending orthogonally and outwardly from the outer circumference of the central flange in a second direction; a takeoff component including a flange face defining a plurality of slots extending therethrough, wherein each slot of the plurality of slots defined by the flange face is configured to receive a respective first retention stanchion of the plurality of first retention stanchions of the stabilizer component, and a base portion aligned over an opening defined in a surface of the duct section extending from the plenum and removably coupled to the surface, and an end coupler component including a first end portion defining a plurality of slots, each slot of the plurality of slots of the end coupler component being configured to receive a respective second retention stanchion of the plurality of second retention stanchions of the stabilizer component, and a second end portion configured to be inserted into a duct liner of a section of flexible ducting.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The scope of the present disclosure is best understood from the following detailed description of exemplary embodiments when read in conjunction with the accompanying drawings. Included in the drawings are the following figures:
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020] Further areas of applicability of the present disclosure will become apparent from the detailed description provided hereinafter. It should be understood that the detailed description of exemplary embodiments are intended for illustration purposes only and are, therefore, not intended to necessarily limit the scope of the disclosures.
DETAILED DESCRIPTION
[0021]
The System
[0022] The heating and cooling system 100 of
The Takeoff/Collar
[0023] A takeoff provides a transition from the flat duct surface 51 to a section of the plurality of ducting sections 52 and defines an air tunnel 19A (takeoff throat) therethrough for transferring air from the duct 3 to the plurality of ducting sections 52. A takeoff may include, for example, straight takeoff 5 (discussed in more detail with respect to
[0024] The plurality of ducting sections 52 may include multiple flexible and/or rigid duct sections (for example, flexible sections 52A-52F, though not limited thereto), which are connected by a plurality of couplers (also referred to as connectors). The plurality of couplers may include, but are not limited to, square and circular takeoffs, end couplers, stabilizers, T-couplers, Wye couplers, 90-degree and 45-degree couplers, end caps, register boots, registers, electrified couplers with drop in pod capabilities, formed of a plastic unitary body. The unitary body is designed for connection to flexible ducting. The plurality of ducting sections 52 ultimately leads to at least one register (not shown) via a register boot 10.
[0025] As such, the heating and cooling system 100 efficiently delivers air from the HVAC equipment 1 to the at least one register 10 via the duct 3, takeoffs, 5, 6, plurality of ducting sections 52, and register boot 10.
[0026]
[0027] The first end portion 5A of the takeoff 5 is removably connected to the duct 3, via a stabilizer 13 and a gasket bed 15, and defines a first opening (not shown). The first opening may be defined as a 90 degree square opening, a round opening, or any other suitable opening. The first end portion 5A also includes a base portion 17B. The base portion 17B defines a plurality of slots 17A therethrough configured to receive retention stanchions 16 of the stabilizer 13 (discussed in more detail herein).
[0028] The second end portion 5B of the takeoff 5 defines a second opening 19B and is removably connected to the first section 52A of plurality of ducting sections 52. The air tunnel 19A (takeoff throat) is defined by walls 19 of the takeoff 5 and extends between the first opening (not shown) and the second opening 19B
[0029] The stabilizer 13, as depicted in
[0030] The male protrusion 18 of the stabilizer extends orthogonally and outwardly therefrom and is configured to be inserted into the air tunnel 19 (takeoff throat) of the takeoff 5. The male protrusion 18 of the stabilizer 13 further defines a through-hole 7 through a middle portion of the stabilizer. In one embodiment, the male protrusion 18 may be in a 90 degree square configuration (for insertion into a square air tunnel) defining a square through hole 7 (as depicted in
[0031] The plurality of retention stanchions 16 of the stabilizer 13 extend orthogonally and outwardly therefrom. The plurality of retention stanchions 16 extend from the stabilizer 13 along an outer perimeter of and in a direction parallel to the male protrusion 18. The plurality of retention stanchions 16 are configured to be inserted into the plurality of slots 17A formed in the base 17B of the takeoff 5 to secure the takeoff 5 to the stabilizer 13. In a preferred embodiment, each retention stanchion of the retention stanchions 16 includes a barb 16 configured to latch, hook, snap-together, or otherwise secure the stabilizer 13 to the base 17B of the takeoff 5, via a respective slot 17A.
[0032] The stabilizer flange 13A includes a gasket bed 15 (containing a gasket, not shown) and is configured to be tightly abutted against an inside surface of the duct 3 preventing air from passing between the stabilizer flange 13A and the duct wall 51 and, thus, creating an airtight bond between the takeoff 5 and the duct 13.
[0033] To connect to the duct 3, the takeoff 5 is positioned on an outer surface of the duct wall (as shown in
[0034] As a result of the secure connection between the takeoff 5 and stabilizer 13 (as described above), an airtight bond is created between the takeoff 5 and the duct surface 51.
[0035] The second end portion 5B (also referred to as a front base) of the takeoff 5, as previously discussed, is removably connected to the first section 52A of plurality of ducting sections 52, and includes a flange face 21 and a supporting bib 20. The flange face 21 includes a ring shaped (e.g., washer-shaped) body with a center hole that defines the second opening 19B of the takeoff 5, which is fluidly connected with the air tunnel 19. The ring-shaped body of the flange face 21 further defines a plurality of slots 21A extending therethrough and being distributed in a circumferential manner around the ring-shaped body. See, e.g.,
[0036] Each slot of the plurality of slots 21A is configured to receive a respective retention stanchion of an end coupler stabilizer (e.g., end coupler stabilizer 23, discussed in more detail below with respect to
[0037] The supporting bib 20 extends from an outer periphery of the flange face 21 such that when the takeoff 5 is positioned on the duct 3, the bib 20 is parallel with a wall of the duct. For example, as depicted in
[0038] Once the first end portion 5A of the takeoff 5 is securely connected to the duct, via the stabilizer 13 (discussed above), and the second end portion 5B of the takeoff is coupled to, for example, the first section 52A of the plurality of ducting sections 52 (as discussed above), air passes from the metal duct 3, through the first opening (not shown) of the first end portion 5A of the takeoff 5, via a stabilizer 13, through the air tunnel 19 of the takeoff 5, continuing through second opening 19B of the second end portion 5B (including, e.g., the flange face 21) to the rest of the system of connectors.
The End Coupler
[0039]
[0040] End couplers are configured to attach to both ends of length of flexible ducting 52 and may be of any suitable size and/or shape. For example, in some exemplary embodiments, a straight end coupler may be used, such as end coupler 22 in
[0041] An end coupler, such as end coupler 22, includes a first end portion 22A defining a first opening (not shown), a second end portion 22B defining a second opening 28A, and a neck portion 29 extending between the first end portion 22A and the second end portion 22B and defining a through-hole 28B between the first opening and the second opening 28A. End coupler 22 may be, for example, of a cylindrical shape (as depicted in
[0042] The first end portion 22A of the end coupler 22 includes a flange face 21. The flange face 21 is similar to the flange face 21 of the takeoff 5 described above with respect to
[0043] Each slot of the plurality of slots 21A defined by the flange face 21 of the end coupler 22 is configured to receive a respective retention stanchion of an end coupler stabilizer 23 (discussed in detail below with respect to
[0044] The second end portion 22B of the end coupler 22 is configured to be inserted into a duct liner of a section of ducting, such as flexible duct liner 32 shown in
[0045] To secure a flexible duct section to an end coupler, as shown in
End Coupler Stabilizer
[0046] The end coupler stabilizer 23 (as depicted in
[0047] The end coupler stabilizer 23 while depicted as ring-shaped in
[0048] The end coupler stabilizer 23 includes a first end portion 27A, a second end portion 27B, and a central flange portion 27C and defines a through-hole 23A, which gives the end coupler stabilizer 23 its ring-shape. The first end portion 27A of the end coupler stabilizer 23 includes a first male protrusion 27A and plurality of retention stanchions 26A, both extending outwardly from the central flange portion 27C.
[0049] The first male protrusion 27A of the end coupler stabilizer 23 is also ring-shaped and extends orthogonally and outwardly from an inner circumference of the central flange portion 27A in the first direction (e.g., in the direction of the first end portion 27A) and is configured to be inserted into the first opening (not shown) defined by the first end portion 22A of the end coupler 22 and into the through-hole 28B of the end coupler 22. The first male protrusion 27A helps define the through-hole 23A through a middle portion of the stabilizer 23.
[0050] The second male protrusion 27B of the second end portion 27B of the end coupler stabilizer 23 is also ring-shaped and extends orthogonally and outwardly from an inner circumference of the central flange portion 27A in the second direction, opposite the first direction, (e.g., direction of the second end portion 27B) and is configured to be inserted into, for example, the first opening defined by the first end portion of another end coupler (e.g., end coupler 22 of
[0051] The plurality of retention stanchions 26A, 26B extend orthogonally and outwardly from an outer circumference of the central flange portion 27C in respective directions of the first and second end portions 27A, 27B of the coupler stabilizer 23 and, thus, in a direction parallel to the male protrusions 27A, 27B. In particular, as shown in
[0052] The central flange portion 27C of the stabilizer 23 further comprises gaskets 24 (shown in
[0053] The plurality of hanger hoops 226 are formed in the central flange portion 27C such that the hoops 226 are orthogonal to the plurality of retention stanchions 26A, 26B and the first and second male protrusions 27A, 27B. Each hanger hoop from the plurality of hanger hoops is configured to support lengths of flexible ducting. In particular, the hanger hoops are configured to fit with hanger strapping and secure to beams, floors, etc. By strapping through the stabilizer 23 (via the hanger hoops), the flexible duct is not compromised to inhibit airflow.
[0054] The plurality of retention stanchions of the end coupler stabilizer 23 are configured to be inserted into the plurality of slots of, for example, a respective connector (e.g., end coupler, takeoff, etc.). For example, as depicted in
[0055] The first retention stanchions 26A of the end coupler stabilizer 23 are similarly inserted into respective slots (not shown) defined in a flange face of end coupler 22 such that the barbs 26A of each of the first retention stanchions 26A secure the end coupler stabilizer 23 to the end coupler 22
[0056] Gaskets 24, which are disposed on the central flange portion of the end coupler stabilizer 23 maintain compression pressure horizontally on the stanchions 26A, 26B insuring a locked connection the end coupler stabilizer 23 and end couplers 22, 22. The gaskets 24 also maintain vertical compression pressure holding the connecting flange (e.g., flange 21 of coupler 22) to the barb on the ends of the retention stanchions.
[0057] While
[0058]
[0059] The active device 40, which is activated by snapping into the system, is encased (in an encasement 12) in a device compartment 35 where it is powered by connecting to a low voltage power source plugged into the 2-prong low voltage power socket 36. The encasement 12 may include, for example, a booster fan, a damper, a smoke and gas alarm, an ionic air sweep, etc. The power for the encasement 12 originates from the beginning of the system (e.g., takeoff) or from the end of the system (e.g., register boot). The other end of the active device 40 in turn is configured to similarly connect to another end coupler.
[0060]
[0061] Each of the depicted takeoffs 101, 201, and 301 may represent an airway to a zone, or room in a building. Each of the active devices 102, 202, and 302 may be interchangeable. For example, active device 102 can be changed with active device 202 or 302. For example, active device 102 may be a smoke and gas alarm, and active device 202 may be an active device sweep. These active devices may be switched/interchanged such that the active device sweep (and not the smoke and gas alarm) is connected to takeoff 101 and end coupler 103. Similarly, more than one of the same active device may be installed. For example, active device 102 and 202 may be the same active device, or active device 202 and 302 may be the same device. To be interchangeable, however, a low voltage power must be run to the takeoffs. Thus, when the devices snap in (e.g., are connected), they are immediately powered.
[0062] Furthermore, if each of the takeoffs 101, 201, and 301 represent respective zones, a respective connected active device identifies as part of the respective zone. Thus, each of the plurality of takeoffs 101, 201, and 301 not only power a respective active device, but they also identify the respective active device as part of the respective zone. In other words, each of the takeoff 101, 201, and 301 are configured to intelligently convey to a respective active device and a hub, and the hub would control the active device as it relates to a respective zone. For example, the hub could command a booster fan to activate, unless a damper at the beginning of the zone was closed.
[0063] Techniques consistent with the present disclosure provide, among other features, a system and method of connectors configured to connect flexible ducting to a plenum and distribute air to multiple distribution points. While various exemplary embodiments of the disclosed system and method have been described above it should be understood that they have been presented for purposes of example only, not limitations. It is not exhaustive and does not limit the disclosure to the precise form disclosed. Modifications and variations are possible in light of the above teachings or may be acquired from practicing of the disclosure, without departing from the breadth or scope.