AUTOINJECTOR HAVING A DISCHARGE-RELEASE MEANS
20230050314 · 2023-02-16
Inventors
- Markus Tschirren (Burgdorf, CH)
- Gabriel Kalbermatter (Burgdorf, CH)
- Leos Urbanek (Bern, CH)
- Marcel Allenspach (Burgdorf, CH)
Cpc classification
A61M5/2033
HUMAN NECESSITIES
A61M5/31583
HUMAN NECESSITIES
A61M2005/2013
HUMAN NECESSITIES
A61M5/31591
HUMAN NECESSITIES
A61M5/24
HUMAN NECESSITIES
A61M5/31578
HUMAN NECESSITIES
International classification
A61M5/315
HUMAN NECESSITIES
Abstract
An autoinjector including a housing; an axially fixed product container; a torsion spring; a drive element; a propulsion element; and a needle protection sleeve is configured such that when the autoinjector is pressed against an injection location, the needle protection sleeve undergoes an actuation movement in the proximal direction. For discharging liquid from the product container through an injection needle into the injection location, the torsion spring sets the drive element into rotation and the rotating drive element causes a movement of the propulsion element and a piston in the product container in the distal direction. The autoinjector includes a coupling which, due to the actuation movement of the needle protection sleeve, releases the drive element for rotation, where the coupling is between a first and second coupling element in an engagement of locking surfaces, and can be disengaged by an axial coupling stroke of the two coupling elements.
Claims
1. An autoinjector, comprising: a housing; a product container axially fixed in the housing; a torsion spring; a drive element; a propulsion element; and a needle protection sleeve, wherein, when the autoinjector is pressed against an injection site, the needle protection sleeve carries out an actuation movement in a proximal direction, wherein, for discharging liquid from the product container through an injection needle into the injection site, the torsion spring causes the drive element to rotate, wherein rotation of the drive element causes a movement of the propulsion element and of a piston in the product container in a distal direction, and wherein the autoinjector comprises a coupling, which does not include the propulsion element and which is adapted to release the drive element for rotation as a result of the actuation movement of the needle protection sleeve.
2. The autoinjector according to claim 1, wherein the coupling comprises a first coupling element configured to engage a locking surface in a second coupling element in an engagement, wherein the engagement is configured to be released by an axial coupling stroke of the first coupling element and the second coupling element.
3. The autoinjector according to claim 2, wherein a length of the axial coupling stroke corresponds to a piercing depth of the injection needle.
4. The autoinjector according to claim 2, wherein the propulsion element comprises an axial guide for an exclusively linear propulsion movement in the housing.
5. The autoinjector according to claim 4, wherein the drive element comprises a threaded rod and the propulsion element comprises a propulsion sleeve.
6. The autoinjector according to claim 5, wherein the coupling comprises a coupling sleeve with the first coupling element configured to engage radially in the second coupling element coupled to the drive element in a rotationally fixed manner.
7. The autoinjector according to claim 6, wherein the coupling sleeve comprises a holding element configured to be released by the actuation movement of the needle protection sleeve, and wherein the autoinjector further comprises a spring, and upon release of the holding element, the spring is configured to move the coupling sleeve axially relative to the second coupling element in the axial coupling stroke.
8. The autoinjector according to claim 6, wherein one end of the torsion spring is configured to be rotationally fixedly coupled to a spring shaft and a spring flange distally delimits an accommodation region of the torsion spring, and wherein the second coupling element is arranged on a widening of the spring shaft and is spaced apart from the distal spring flange by at least a length of the axial coupling stroke.
9. The autoinjector according to claim 2, further comprising a locking sleeve comprising a locking member for locking the needle protection sleeve in a needle protection position at an end of the injection, wherein the first coupling element is arranged on the locking sleeve.
10. The autoinjector according to claim 9, wherein the drive element comprises a drive sleeve and the propulsion element comprises a piston rod, and wherein drive sleeve comprises the second coupling element.
11. The autoinjector according to claim 10, wherein the drive sleeve comprises a first guide element and the locking sleeve comprises a second guide element, wherein the first guide element and the second guide element form a slide control system, and wherein the slide control system is configured such that an initial rotation of the drive sleeve pushes the locking sleeve in a proximal direction by a locking stroke.
12. The autoinjector according to claim 2, wherein the first coupling element and the second coupling element comprise at least two locking surfaces on protrusions or corresponding recesses.
13. The autoinjector according to claim 1, further comprising a rotation sensor configured to detect at least one rotational position per revolution of the drive element during a discharge process, and a processor unit configured to determine an axial piston position of the piston in the product container based on detected rotational positions of the drive element.
14. The autoinjector according to claim 13, further comprising a communication unit configured to communicate with at least one of a third-party device or an indicator unit configured to indicate a state of the autoinjector.
15. A drive unit for an autoinjector, comprising a closure cap, a torsion spring for a one-time discharge of a maximum content of a product container axially fixed in the autoinjector, a drive element, and a propulsion element, wherein, for discharging liquid from the product container, the torsion spring is configured to cause the drive element to rotate, and wherein rotation of the drive element causes a movement of the propulsion element and of a piston in the product container in a distal direction, wherein the drive unit comprises a coupling, the coupling comprising a first coupling element configured to engage a locking surface in a second coupling element in an engagement, wherein the engagement is configured to be released by an axial coupling stroke of the first coupling element and the second coupling element to thereby release the drive element for rotation.
16. The drive unit according to claim 15, wherein the axial coupling stroke of the first coupling element and the second coupling element is configured to be caused by an actuation movement of a needle protection sleeve of the autoinj ector.
17. The drive unit according to claim 15, wherein a length of the axial coupling stroke corresponds to a piercing depth of an injection needle of a product container of the autoinj ector.
18. The drive unit according to claim 16, wherein the propulsion element comprises an axial guide element configured for guiding the propulsion element in a non-rotational, linear propulsion movement along a longitudinal axis of the drive unit.
19. The drive unit according to claim 18, wherein the drive element comprises a threaded rod and the propulsion element comprises a propulsion sleeve.
20. The drive unit according to claim 16, wherein the coupling comprises a coupling sleeve, the coupling sleeve comprising the first coupling element configured to engage radially in the second coupling element, the second coupling element coupled to the drive element in a rotationally fixed manner.
21. The drive unit according to claim 20, wherein the coupling sleeve comprises a holding element configured to be released by the actuation movement of the needle protection sleeve, and wherein the drive unit comprises a spring, and upon release of the holding element, the spring is configured to move the coupling sleeve relative to the second coupling element in the axial coupling stroke.
22. The drive unit according to claim 16, wherein one end of the torsion spring is rotationally fixedly coupled to a spring shaft and a spring flange distally delimits an accommodation region of the torsion spring, wherein the second coupling element is arranged on a widening of the spring shaft and is spaced apart from the distal spring flange by at least a length of the axial coupling stroke.
23. The drive unit according to claim 16, further comprising a locking sleeve, the locking sleeve comprising a locking member configured to lock the needle protection sleeve in a needle protection position at an end of the injection, wherein the locking sleeve comprises the first coupling element.
24. The drive unit according to claim 23, wherein the drive element comprises a drive sleeve and the propulsion element comprises a piston rod, and wherein the drive sleeve comprises the second coupling element.
25. The drive unit according to claim 24, wherein the drive sleeve comprises a first guide element and the locking sleeve comprises a second guide element, wherein the first guide element and the second guide element form a slide control system, and wherein the slide control system is configured such that an initial rotation of the drive sleeve pushes the locking sleeve in a proximal direction by a locking stroke.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Implementations are described in connection with the appended figures, which are exemplary and are in no way to be interpreted as limiting. In the drawings:
[0027]
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DETAILED DESCRIPTION
[0038] The term “product,” “medication”, “medicament,” or “medical substance” in the present disclosure includes any flowable medical formulation which is suitable for controlled administration by means of a cannula or hollow needle in subcutaneous or intramuscular tissue, for example a liquid, a solution, a gel, or a fine suspension containing one or more medical active ingredients. A medication or medicament can thus be a composition with a single active ingredient or a premixed or co-formulated composition with a plurality of active ingredients from a single container. The term includes in particular drugs, such as peptides (e.g., insulins, insulin-containing medicaments, GLP-1-containing preparations as well as derived or analogous preparations), proteins and hormones, biologically obtained or active ingredients, active ingredients based on hormones or genes, nutrient formulations, enzymes, and other substances both in solid (suspended) or liquid form. The term also includes polysaccharides, vaccines, DNA or RNA or oligonucleotides, antibodies or parts of antibodies as well as suitable base substances, excipients, and carrier substances.
[0039] The term “distal” refers to a side or direction directed toward the front, piercing-side end of the administration apparatus or toward the tip of the injection needle. In contrast, the term “proximal” refers to a side or direction directed toward the rear end of the administration apparatus that is opposite the piercing-side end.
[0040] In the present disclosure, the term “injection system” or “injector” is understood to mean an apparatus in which the injection needle is removed from the tissue after a controlled amount of the medical substance has been dispensed. In contrast to an infusion system, the injection needle in an injection system or in an injector thus does not remain in the tissue for a longer period of several hours.
[0041]
[0042] A spring pack 20 may include a rotation spring or torsion spring 20a, a spring shaft 20b, and a spring sleeve 20c. The outer end of the torsion spring 20a may be anchored in a rotationally fixed manner to the spring sleeve 20c, which in turn may be accommodated in a rotationally fixed manner in the housing part 10a. The outermost two windings of the torsion spring 20a may be tangentially fixed, for example welded, as a result of which the outermost winding itself acts as an integrated spring sleeve. The inner end of the torsion spring 20a may be connected to the spring shaft 20b in a rotationally fixed manner. The spring shaft 20b may include a shaft configured to receive the torsion spring 20a in the rotationally fixed manner and a distal and a proximal spring flange, which may axially delimit the spring volume. The spring pack 20 may be mounted as an independent component in the housing of the autoinjector in a pretensioned or fully pretensioned state and may accommodate torsion springs of different widths, as described in-depth in WO 2016/205963 A1, which is herein incorporated by reference in its entirety.
[0043] For ease of assembly, the autoinjector may be assembled from two subunits or assemblies. In this case, a distal syringe unit of the autoinjector may include a first, distal housing part 10a, the needle protection sleeve 14, the device cap 16, and the syringe holder 12, while a proximal drive unit may include the closure cap 10b, the mechanism holder 13, the needle protection spring 15, switching sleeve 17, locking sleeve 18, drive element and propulsion element, and the one-time or single-use loadable spring pack 20 for automatic substance delivery. In a filling or assembly process, the pre-filled or ready-to-use syringe 11 may be inserted into the distal syringe unit and the two subunits may be subsequently assembled, where the two housing parts, the distal housing part 10a and the closure cap 10b, may be non-detachably snap-fit. The outer end of the torsion spring 20a may be anchored to the spring sleeve 20c or, if no spring sleeve is provided, may be anchored to the mechanism holder 13 or directly to the closure cap 10b. A spring flange may also be fastened via its outer circumference to the spring sleeve 20c, to the mechanism holder 13, or to the housing.
[0044] The pre-filled or ready-to-use syringe 11 may include a cylindrical syringe body configured as a product container holding a product, at the distal end of which a hollow injection needle may be fixedly connected to a syringe shoulder. The injection needle of the ready-to-use syringe 11 may be covered by a needle protection cap 11a, which may be configured as a so-called rigid needle shield (RNS) and may include a rubber-elastic needle protection element and a sheath made of hard plastic. The needle protection cap may protect the injection needle against mechanical effects and contamination, and may keep the injection needle and the product sterile. At the distal end of the autoinjector, in the delivery state thereof, a pull-off cap or device cap 16 may be arranged, and axially pulled off and/or twisted off and completely removed along with the needle protection cap 11 a before the autoinjector is used. The syringe holder 12 may include two fingers, which may be fastened at their proximal ends to a holder sleeve of the syringe holder 12 and each may have, at their distal ends, an axial support element for the syringe shoulder. The syringe holder 12 shown may be adapted to the diameter of a ready-to-use syringe to be accommodated, with a nominal filling volume of 1.5 ml, 2.25 ml, or 4 ml, so that when the syringe size is changed, no components of the autoinjector except for the syringe holder 12 have to be replaced or at least the distal housing part 10a may be the same for all syringe sizes. For instance, for the smallest syringe diameter, the fingers may be flexible and may be pushed away radially by the needle protection cap when the ready-to-use syringe 11 is inserted axially. In order to accommodate a narrower syringe, the syringe holder 12 may also be configured in two parts or be supplemented by an adapter, as disclosed in WO 2020/164910 A1, which is herein incorporated by reference in its entirety.
[0045] The torsion spring 20a or the spring shaft 20b may set a drive element 21 into a rotational movement and a propulsion element 22 into a purely axial propulsion movement. For this purpose, a threaded element engages in a thread extending over the discharge stroke and having a variable thread pitch. The threaded element may include a threaded segment with a length in the rotational or circumferential direction of less than half a winding, where one flank of the threaded segment may have different pitch angles so that a different region of the flank of the threaded segment is in each case in contact with the thread when the thread pitch changes as the rotation progresses. The variable thread may have a greater pitch in the initial region of the discharge and a smaller pitch at the end so that, despite decreasing spring force, a constant discharge force results, as disclosed in WO 2016/205961 A1, which is herein incorporated by reference in its entirety.
[0046] A switching sleeve 17 may be arranged in a positive-locking manner with a proximal end of the sleeve arms 14a of the needle protection sleeve 14 and with a distal end of the needle protection spring 15 and may at least be partially surrounded by the latter. The switching sleeve 17 may be snap-fitted or even integrally formed with the proximal end of the sleeve arms 14a of the needle protection sleeve 14. A locking sleeve 18 may be arranged within and coaxially with the switching sleeve 17 and may be coupled to the switching sleeve 17 via a saw tooth-shaped locking member 18a (
[0047] In order to adjust a piercing depth in a range of 5 to 8 mm, and for instance to shorten it, suitably attached short axial ribs or projections on one of the two stop components may in this case define the proximal stop of the needle protection sleeve 14 on the housing or the proximal stop of the switching sleeve 17 on the mechanism holder 13. For such an adaptation of the piercing depth, at least one coupling element interacting with the needle protection sleeve 14 and/or a trigger element attached to the switching sleeve 17 may accordingly also have to be axially adapted or replaced for the correct triggering of the discharge.
[0048] The syringe holder 12 may be constructed of a transparent material so that the content of the syringe (e.g., the product contained therein) may be visually inspected through the viewing windows provided as recesses 10c in the housing part 10a. A magnifying glass formed in the region of the viewing window by a variable thickness in the material of the syringe holder 12 may allow suspended particles in the liquid product to be identified and the medicament state to be assessed. In order to protect the liquid from sunlight, an overlong device cap extending over the region of the viewing windows into the proximal half of the autoinjector may be provided.
[0049] In the first embodiment according to
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[0054] The inner and the outer embossments of the coupling sleeve 23 and of their respective counterparts may differ in configuration, number, and/or axial arrangement. For example, the protrusions may assume the shape of axial ribs, and the recesses on the spring shaft 20b or spring sleeve 20c may accordingly assume the shape of axial slots or grooves, or both protrusions and recesses may be formed as teeth. The recesses on the spring sleeve 20c may also be attached directly to the housing; the corresponding connection may, but does not have to be released during the coupling stroke. In view of the single-use configuration of the autoinjector and of the rotation blocking, the inner and outer protrusions of the coupling sleeve 23 may also each be configured differently from one another as long as the axial length and arrangement of the inner projections permits release of the engagement by a coupling stroke and the outer protrusions are compatible with the rotational alignment of the holding arms 23a of the coupling sleeve 23.
[0055]
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[0057] Distally in the viewing direction,
[0058] As an alternative to the illustrated engagement by means of two locking ribs/locking grooves, other protrusions or projections on the drive sleeve 21b may also serve as the second coupling element and engage in a rotationally fixed manner in corresponding recesses or indentations of the locking sleeve 18 as the first coupling element, provided that the engagement of the locking surfaces become separated during the coupling stroke of the locking sleeve 18 (e.g., axially and/or lengthwise).
[0059]
[0060] The drive sleeve 21b may have a further protrusion in the form of a pin or cam, which after the coupling stroke has taken place, engages as the first guide element in a second guide element in the form of a guide groove of the locking sleeve 18. These guide elements, may be configured as a slide control system, and have the effect that an initial rotation of the drive sleeve 21b moves or slides the locking sleeve 18 with respect to the switching sleeve 17 by a locking stroke further proximally into an end position of the locking sleeve 18 in which the locking of the needle protection sleeve 14 is activated in that the locking member 18a latches with an inward directed projection into a circumferential groove of the axially fixed drive sleeve 21b. The axial end position of the locking sleeve 18 assumed in this case can be seen in
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TABLE-US-00001 LIST OF REFERENCE SIGNS 10a Housing part 10b Closure cap 10c Recess 11 Ready-to-use syringe 11a Needle protection cap 11b Injection needle 12 Syringe holder 13 Mechanism holder 14 Needle protection sleeve 14a Arm 15 Needle protection spring 16 Device cap 17 Switching sleeve 18 Locking sleeve 18a Locking member 20 Spring pack 20a Torsion spring 20b Spring shaft 20c Spring sleeve 20d Widening 21 Drive element 21a Threaded rod 21b Drive sleeve 21c Locking Rib 21d Guide element 22 Propulsion element 22a Propulsion sleeve 22b Piston rod 23 Coupling sleeve 23a Holding arm 23b Holding cam 23c Projection 23d Protrusion 24a, b Locking surface