ROTARY ENGINE WITH RECIRCULATING ARC ROLLER POWER TRANSFER
20210010374 ยท 2021-01-14
Inventors
Cpc classification
F02B53/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J1/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C1/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B2730/011
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C1/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2057/02039
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01C21/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H1/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/0836
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B53/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C19/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0454
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C1/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B55/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B53/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B55/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01C1/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J1/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B55/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B53/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The disclosure provides rotary machines that include, in one embodiment, a shaft defining a central axis A, the shaft having a first end and a second end. The shaft can have a first gearbox disposed thereon defining one or more cavities therein. At least one contour is slidably received into an arcuate cavity in an exterior surface of the gearbox. The contour has a convex outer surface that cooperates with an inwardly facing curved surface of a housing to form a working volume. A gearbox mechanism consisting of gears, crankshafts, bearings and connecting rod creates an oscillatory motion 2 times per revolution such that the contour can navigate about the arcuate cavity without contacting the cavity at a high rate of rotating speed. Thus, said working volume can expand and compresses twice per rotatable shaft revolution.
Claims
1. A rotary machine, comprising: a) a housing defining an inwardly facing continuously curved surface; b) front and rear side plates attached to the housing; c) a central shaft defining a central axis A, the shaft having a first end and a second end; d) a first gearbox disposed on the central shaft, the first gearbox having a body with a volume generally defined between front and rear surfaces that are spaced apart along the central shaft, at least a portion of the first gearbox being situated axially between the front and rear side plates; and e) at least one contour assembly coupled to the first gearbox, at least one contour assembly being defined at least in part by a convex radially outwardly facing surface, the convex radially outwardly facing surface of the at least one contour assembly, front and rear side plates and the inwardly facing continuous curved surface of the housing cooperating to form at least one working volume that changes in volume as the central shaft rotates about the central axis A.
2. The rotary machine of claim 1, wherein the at least one contour assembly is coupled to the first gearbox by way of a connecting rod, a radially inward end of the connecting rod being pivotally coupled to the gearbox, and a radially outward end of the connecting rod being pivotally coupled to the at least one contour assembly.
3. The rotary machine of claim 2, wherein the radially inward end of the connecting rod is pivotally coupled to a crank pin.
4. The rotary machine of claim 3, wherein the crank pin is defined on a crankshaft that is distinct from the central shaft, the crankshaft having a center of rotation that is disposed radially outwardly with respect to the central shaft.
5. The rotary machine of claim 4, wherein the crankshaft includes gear teeth that mesh with a central gear that surrounds the central shaft.
6. The rotary machine of claim 5, wherein the central gear is stationary with respect to the housing.
7. The rotary machine of claim 6, wherein the rotary machine is configured to forcibly articulate cyclical motion to cause the at least one contour assembly to circumnavigate through a constrained orbit while maintaining a predetermined spacing between the convex radially outwardly facing surface of the contour assembly and the inwardly facing continuously curved surface of the housing.
8. The rotary machine of claim 1, wherein the central shaft is coupled to the first gearbox and further wherein the central shaft and first gearbox rotate as a single unit.
9. A rotary machine, comprising: a) a housing defining an inwardly facing continuously curved surface; b) front and rear side plates attached to the housing; c) a central shaft defining a central axis A, the shaft having a first end and a second end; d) first hub disposed on the central shaft, the first hub having a body with a volume generally defined between front and rear surfaces that are spaced apart along the central shaft, the perimeters of the front and rear surfaces defining at least one radially outwardly facing concavity through the first hub, at least a portion of the first hub being situated axially between the front and rear side plates; e) at least one contour assembly at least partially slidably disposed on the at least one radially outwardly facing concavity defined on the first hub, the at least one contour assembly being defined at least in part by a convex radially inwardly facing surface and a convex radially outwardly facing surface, the convex radially inwardly facing surface of the at least one contour assembly facing the at least one radially outwardly facing concavity of the first hub, the convex radially outwardly facing surface of the at least one contour assembly, front and rear side plates and the inwardly facing continuous curved surface of the housing cooperating to form at least one working volume that changes in volume as the central shaft rotates about the central axis A; and f) a guide coupled to the first hub that extends into the at least one contour assembly, the guide being configured to prevent radial outward movement of the at least contour assembly with respect to the first hub.
10. The rotary machine of claim 9, wherein the guide includes at least one yoke roller rotatably coupled to a link that is in turn coupled to the first hub, wherein the at least one yoke roller defines an outer surface that is in rolling mechanical contact with a roller track defined along a further radially outwardly facing surface of the at least one contour assembly.
11. The rotary machine of claim 10, wherein the link includes a bracket having a radially outward end coupled to the at least one yoke roller, and a radially inward end coupled to a portion of the first hub.
12. The rotary machine of claim 10, wherein the link is configured to preload a radially inward force onto the at least one contour assembly to maintain mechanical contact between the at least one contour assembly and the first hub.
13. The rotary machine of claim 10, wherein the link is adjustable in length.
14. The rotary machine of claim 13, wherein at least one of the convex radially inwardly facing surface of the at least one contour assembly and the at least one radially outwardly facing concavity of the first hub includes at least one roller bearing for contacting the other surface of the at least one of the convex radially inwardly facing surface of the at least one contour assembly and the at least one radially outwardly facing concavity of the first hub.
15. The rotary machine of claim 13, wherein the preload is achieved at least in part by way of a compression spring.
16. The rotary machine of claim 12, wherein the preload is achieved at least in part by way of an elastically deformable washer.
17. The rotary machine of claim 9, further comprising a connecting rod that couples the first hub to the at least one contour assembly, the connecting rod being distinct from the guide.
18. A rotary machine, comprising: a) a housing defining an inwardly facing continuously curved surface; b) front and rear side plates attached to the housing component; and c) a first hub configured to rotate about a central axis A, the first hub having a body with a volume at least partially defined between front and rear surfaces that are spaced apart along the central axis A, the perimeters of the front and rear surfaces defining at least one radially outwardly facing concavity through the first hub, at least a portion of the first hub being situated axially between the front and rear side plates, and further wherein the first hub includes at least one further crankshaft that includes a gear that in turn meshes with a central gear.
19. The rotary machine of claim 18, wherein the central gear is stationary with respect to the housing.
20. The rotary machine of claim 18 where the first hub defines at least one fluidly sealed internal cavity therein for containing and circulating lubricants therethrough.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0026] Accompanying the description are plural images illustrating the disclosed embodiments, which represent non-limiting, examples and in which:
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
DETAILED DESCRIPTION OF THE DISCLOSED EMBODIMENTS
[0034] Referring to
[0035] As illustrated in
[0036] Working out from the center of the device, the stationary center section 1 as shown in
[0037]
[0038] Rotatable shaft 8 has mounted on it in a fixed angular displacement central gear box 9 that rotates on the same axis A as the shaft 8 as shown in
[0039] As illustrated, a line in three dimensional space, 13, is illustrated that is disposed radially outwardly from the central axis of shaft 8 (along the direction of axis A), and is parallel to shaft 8. The center of each arced segment is disposed radially outwardly with respect to the central axis of the shaft 8, such that a line connecting the central axis of the shaft and the center of arced segment is oriented along a radial direction (along the direction of axis R, assuming that the axis A were coincident with the central axis of the shaft 8). To put it another way, a line drawn from the center of curvature of each arced surface 10A, 10B, 10C that passes to the center of shaft 8 along direction R directly intersects the center of each arced surface, so that the arced surface effectively points out along the direction of axis R in a symmetric manner.
[0040] The concave arcuate surfaces of gearbox 9, are approximately extruded in the A axis direction to form an incomplete cylindrical surfaces 10 A, B, C of
[0041] This embodiment shows three contour assemblies 20A, B, C. They are illustrated as being identical. Three contour assemblies 20 (also referred to herein as contours), are shown in
[0042]
[0043] Opposite of surface 63, in shoe 24, is surface 64 which is also a cylinder segment, but facing outward away from main shaft 8, and is concave. Its primary purpose is to contact with the circumference of yoke roller 23.
[0044] The parts illustrated in
[0045]
[0046] With reference to
[0047] Therefore, in continuous operation, the volume of the working volume 6 for each contour 20 increases then decreases in a repetitive fashion twice per revolution, once for intake and once for exhaust. This change in working volume as the shaft 8 and gearbox 9 rotate creates the necessary strokes of the four stroke internal combustion engine, but in a single revolution of the device, unlike the two revolutions required in a traditional piston engine. In so doing, yoke rollers 23 A and 23 B prevent the contour 20 from moving radially outwardly out of contact with the linear bearings thus resisting centripetal forces, and negative pressure forces arising, for example, from creating the working volume when air-fuel mixture is drawn in through the intake port, discussed below.
[0048] To create the reciprocating arcuate motion of contour 20 along the linear bearings, each contour 20 has a mating crankshaft assembly 30 of
[0049] When the gearbox 9 rotates, each crankshaft assembly 30 orbits about axis A within the gearbox. As the crankshaft assemblies orbit, gear 31 of each assembly 30 meshes with stationary gear 7 that, in this case, is bolted to bearing support 3A. The ratios of the two gears in the illustrated implementation are such that each crankshaft assembly rotates two 2 times per revolution of the gearbox 9 about axis A.
[0050]
[0051] As mentioned, the radially inward eye end of the connecting rod 26 pivots about crankshaft assembly 30's offset pin 32. As the gearbox 9 rotates about axis A, the gear meshing and speed ratio difference of crankshaft 30 forces, relative to the gearbox 9, an arcuate oscillatory motion of contour 20 along its respective linear bearings. This function is important to prevent the contour assembly 20 (less any floating seals) from directly contacting the inner surface of housing 1.
[0052]
[0053] Arced segment roller way 22 includes the parts found in the
[0054]
[0055] The combination of roller way 22, shoe 24 and yoke roller 23 allows controlled rotational movement of the contour 20 about an imaginary axis 13. The
[0056] When the inner race 71 top arc surface ends, the rollers 70 cease to carry the load and are redirected below inner race 71 by hard material turnaround 73. There are two turnaround devices, one at each end of the roller way. Turnarounds 73 are preferably made from a hard material as scuffing happens as they force the rollers 70 to turn back. Due to mostly centripetal force, rollers 70 contact and follow the underside surface of inner race 71.
[0057] Surface 63 of shoe 24 is preferably sufficiently smooth to allow effective use of seal 40 of
[0058] The interior of gearbox 9 is flooded with oil fluid which lubricates the above described parts and absorbs heat from the much hotter radially inwardly facing underside of the contour upper 21. The oil enters the gearbox through bearing support 3A, (
[0059] Once oil is trapped in the space under the hot combustion surface of the contour, it is collected by radially outwardly facing pickup pipes 56 (
[0060] To prevent oil from leaking out and gases from leaking in around gap 13 of
[0061] Preloading springs under the seal 40 push the seal outward to maintain a nominal seal contact force to contour 20. Seals 40 may be enhanced with rubber or compliant material to improve the blocking of oil or gases under the seal.
[0062] As the combustion of fuel creates significant heat, liquid oil cooling passageways (not illustrated) can be incorporated into the gearbox to force hot oil away from the underside of contour upper 21 that are in fluid communication with pipes 56 (
[0063] The disclosed embodiments can include a multiplicity of entire engine assemblies as described above attached to one common shaft as a means to increase usable shaft horsepower. Units can be stacked along the axis A and share a common shaft 8 to increase power.
[0064] Although the present disclosure herein has been described with reference to particular preferred embodiments thereof, it is to be understood that these embodiments are merely illustrative of the principles and applications of the disclosure. Therefore, modifications may be made to these embodiments and other arrangements may be devised without departing from the spirit and scope of the disclosure.