Security element or document and process of producing the same

Abstract

There is described a security element (EL) or document (BN), such as a banknote, comprising (i) a substrate (S) with first and second sides (I, II) and exhibiting at least one window region (W) made of a substantially transparent material, (ii) a micro-optical structure (OP) provided on the first side (I) of the substrate (S) and extending over at least a part of the window region (W), and (iii) a printed feature (P1-P3) printed on the second side (II) of the substrate (S) over at least a part of the window region (W), the printed feature (P1-P3) being provided in register with the micro-optical structure (OP) to produce an optically-variable effect (EF) upon looking at the printed feature (P1-P3) from the first side (I) of the substrate (S) through the micro-optical structure (OP) and the window region (W). The security element (EL) or document (BN) further comprises a protective layer (L) acting as printable primer layer and provided on the second side (II) of the substrate (S) over the window region (W) and on top of the printed feature (P1-P3), which protective layer (L) covers the printed feature (P1-P3) when seen from the second side (II) of the substrate (S) and further acts as a contrast-enhancing layer for the optically-variable effect (EF).

Claims

1. A security element or document comprising: a substrate with first and second sides and comprising at least one window region made of a substantially transparent material; a micro-optical structure provided on the first side of the substrate and extending over at least a part of the at least one window region; a printed feature printed on the second side of the substrate over at least a part of the at least one window region, the printed feature being provided in register with the micro-optical structure to produce an optically-variable effect upon looking at the printed feature from the first side of the substrate through the micro-optical structure and the at least one window region; and a protective layer acting as a printable primer layer and provided on the second side of the substrate over the at least one window region and over the printed feature, wherein the protective layer covers the printed feature when seen from the second side of the substrate and further acts as a contrast-enhancing layer for the optically-variable effect, wherein the printed feature is a multicolour feature, wherein the protective layer is a layer having a substantially uniform appearance that closely matches that of a portion of the substrate that does not include the printed feature, and wherein the protective layer covers only a portion of the second side of the substrate outside of the at least one window region in addition to covering the at least one window region.

2. The security element or document according to claim 1, wherein the micro-optical structure consists of an array of micro-lenses.

3. The security element or document according to claim 2, wherein the array of micro-lenses includes hemicylindrical or hemispherical micro-lenses.

4. The security element or document according to claim 1, wherein the micro-optical structure is provided onto the window region in the form of a foil carrying the micro-optical structure.

5. The security element or document according to claim 4, wherein the micro-optical structure is provided onto the window region by hot-stamping.

6. The security element or document according to claim 1, wherein the micro-optical structure is formed directly onto the at least one window region.

7. The security element or document according to claim 6, wherein the micro-optical structure is formed by embossing or casting.

8. The security element or document according to claim 1, wherein the protective layer has a substantially white appearance.

9. The security element or document according to claim 1, wherein the protective layer is made of a UV-cured material.

10. The security element or document according to claim 1, further comprising a functional layer that is interposed between the printed feature and the protective layer, and wherein the functional layer is a mirror-effect layer or an optically-responsive layer that produces an optical response when subjected to an illumination stimulus outside of the visible spectrum.

11. The security element or document according to claim 10, wherein the functional layer is configured to produce an optical response when subjected to UV light.

12. The security element or document according to claim 1, wherein the substrate is selected from the group of substrates consisting of: (i) a paper substrate comprising at least one opening extending through the substrate and filled with a transparent material where the at least one window region is provided; (ii) a polymer substrate comprising at least one transparent layer of polymer material, the polymer substrate being provided on each side with an opacifying layer, each opacifying layer exhibiting at least one opening where the at least one window region is provided; and (iii) a paper-polymer hybrid substrate comprising at least one transparent layer of polymer material bonded to at least one paper layer, the paper layer being provided with at least one opening extending through the paper layer where the at least one window region is provided.

13. The security element or document according to claim 1, further comprising a printed pattern that is printed on top of the protective layer.

14. The security element or document according to claim 13, wherein the printed pattern is printed by intaglio printing.

15. The security element or document according to claim 1, wherein the security element or document is a banknote.

16. The security element or document according to claim 1, wherein the printed feature is printed by Simultan offset printing.

17. The security element or document according to claim 1, wherein the protective layer is overprinted on the printed feature.

18. The security element or document according to claim 1, wherein the protective layer is applied by screen printing.

19. The security element or document according to claim 1, wherein the substrate comprises a polymer substrate comprising at least one transparent layer of polymer material, the polymer substrate being provided on each side with an opacifying layer, each opacifying layer exhibiting at least one opening where the at least one window region is provided.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) Other features and advantages of the present invention will appear more clearly from reading the following detailed description of embodiments of the invention which are presented solely by way of non-restrictive examples and illustrated by the attached drawings in which:

(2) FIGS. 1a and 1b are schematic views of a security document seen from a front side and a reverse side of the relevant substrate, which substrate exhibits a window region visible from both sides;

(3) FIGS. 2a and 2b are schematic view of the security document of FIGS. 1a and 1 b, where the reverse side of the substrate has been provided with a printed pattern, including a printed feature provided on the window region;

(4) FIGS. 3a and 3b are schematic view of the security document of FIGS. 2a and 2b, where the reverse side of the substrate has additionally been provided with a protective layer over the window region and on top of the printed feature, which protective layer acts both as a printable primer layer and as a contrast-enhancing layer;

(5) FIGS. 4a and 4b are schematic view of the security document of FIGS. 3a and 3b, where the front side of the substrate has additionally been provided with a micro-optical structure extending over at least a part of the window region, which micro-optical structure is in register with the printed feature provided on the reverse side to produce an optically-variable effect upon looking at the printed feature from the front side of the substrate through the micro-optical structure and the window region;

(6) FIGS. 5a and 5b are schematic view of the security document of FIGS. 4a and 4b, where the front and reverse sides of the substrate have further been provided with additional printed patterns, including a printed pattern provided on the reverse side that at least partially overlaps with the protective layer;

(7) FIG. 6 is a cross-sectional view of a security element or document in accordance with one embodiment of the invention, where the substrate is a polymer substrate comprising at least one transparent layer of polymer material, which polymer substrate is provided on each side with an opacifying layer exhibiting an opening where the window region is provided; and

(8) FIGS. 7a to 7c are photographic illustrations of a specimen of a security document produced in accordance with the invention, which photographic illustrations show the security element from different viewpoints.

(9) FIG. 8 is a schematic illustration of a security document with a functional layer between a printed feature and a protective layer.

DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION

(10) The present invention will be described in the particular context of an application to a banknote. It is however to be appreciated that the invention is applicable to the production of any security element or document, including for instance passports and like ID documents or other types of value or security document. Furthermore, while the illustrations of FIGS. 1a-1b to 5a-5b show different steps of the production of an individual banknote, it should be appreciated that banknotes are typically produced in the form of individual sheets or successive portions of a continuous web of substrate material, each carrying multiple impressions that are ultimately cut into individual banknotes (see for instance International Publication No. WO 2009/044352 A1 and WO 2013/132448 A1, which provide an overview of how banknotes and like security documents are produced).

(11) Within the scope of the present invention, the expression window region designates any substantially transparent or translucent region formed in the relevant substrate material and that is, at least initially (i.e. before application of the relevant printed feature and protective layer), visible from both sides of the substrate. The invention is not limited to any particular configuration, shape and dimensions of the relevant window region. In particular, one or more window regions could be provided.

(12) As regards the substrate, any suitable substrate material convenient for the production of the desired security element or document could be used. This preferably includes any substrate selected from the group of substrates consisting of: (i) a paper substrate comprising at least one opening extending through the substrate and filled with transparent material where the at least one window region is provided (as for instance disclosed in International Publications Nos. WO 2015/022612 A1 and WO 2015/107488 A1, the content of which publications is incorporated herein by reference in its entirety); (ii) a polymer substrate comprising at least one transparent layer of polymer material, which polymer substrate is provided on each side with an opacifying layer, each opacifying layer exhibiting at least one opening where the at least one window region is provided (as for instance disclosed in International Publications Nos. WO 83/00659 A1 and WO 98/36913 A1, the content of which publications is likewise incorporated herein by reference in its entiretysee also FIG. 5 of WO 94/27254 A1); and (iii) a paper-polymer hybrid substrate comprising at least one transparent layer of polymer material bonded to at least one paper layer, which paper layer is provided with at least one opening extending through the paper layer where the at least one window region is provided (as for instance disclosed in International Publications Nos. WO 2004/076198 A1 and WO 2014/125454 A1, the content of which publications is also incorporated herein by reference in its entirety).

(13) The following embodiments will be discussed in the particular context of a substrate in accordance with (ii) above. As schematically illustrated in FIG. 6, the substrate, designated by reference S, can in particular be a polymer substrate that basically comprises at least one transparent layer of polymer material 10, such as biaxially oriented polypropylene (BOPP), which polymer substrate is provided on each side with an opacifying layer 11, resp. 12, each opacifying layer 11, 12 exhibiting at least one opening where the relevant window region, designated by reference W, is provided. In this particular case, it will therefore be understood that the window region W is formed of the transparent layer 10 and that the configuration and shape of the window region W is defined by the relevant configuration and shape of the openings formed in the two opacifying layers 11, 12.

(14) In accordance with the invention, and as illustrated schematically in FIG. 6, on wishes to create a security element EL or document BN comprising: a substrate S with first and second sides I, II and exhibiting at least one window region W made of a substantially transparent material; a micro-optical structure OP provided on the first side I of the substrate S and extending over at least a part of the window region W; a printed feature, designated by references P1-P3 in FIG. 6, printed on the second side II of the substrate S over at least a part of the window region W, the printed feature P1-P3 being provided in register with the micro-optical structure OP to produce an optically-variable effect EF upon looking at the printed feature P1-P3 from the first side I of the substrate S through the micro-optical structure OP and the window region W; and a protective layer L acting as printable primer layer and provided on the second side II of the substrate S over the window region W and on top of the printed feature P1-P3, which protective layer L covers the printed feature P1-P3 when seen from the second side II of the substrate S and further acts as a contrast-enhancing layer for the optically-variable effect EF.

(15) FIGS. 1a and 1b are schematic views of a security document BN (such as a banknote) seen from a front side I and a reverse side II of the substrate S, which substrate S exhibits a window region W visible from both sides I, II. As mentioned above, it will be assumed for the sake of illustration that the substrate S is a polymer substrate. For the sake of explanation, FIGS. 1a and 1b depict the substrate S without the additional features that ultimately contribute to forming the security element or document of the invention, namely without the micro-optical structure OP, printed feature P1-P3 and protective layer L.

(16) The window region W shown in FIGS. 1a and 1 b can in particular be created by structuring the aforementioned opacifying layers (11, 12 in FIG. 6) in such a way as to leave an open region where the inner transparent layer 10 is exposed to create the window region W. Any desired configuration and shape can be imparted to the window region W by appropriately structuring the opacifying layers 11, 12 on both sides I, II of the substrate S. As schematically illustrated in FIGS. 1a and 1 b, part of the opacifying layers 11, 12 can in particular remain inside the surface of the window region W, on one or both sides I, II, to create any desired design in the window region W (such as geometrical patterns as depicted).

(17) In accordance with the invention, a printed feature is printed on the second side II of the substrate S over at least a part of the window region W. As shown in the illustrative example of FIGS. 2a and 2b, a printed pattern P can in particular be provided on the second side II of the substrate S such as to at least partially overlap with the window region W. A part of this printed pattern P, which is printed in the window region W, consists of a printed feature P1-P3 that ultimately forms part of the security element of the invention. As illustrated in FIG. 2a, this printed feature P1-P3 is visible from the first side I of the substrate S through the window region W.

(18) More precisely, in the illustrated example, the printed feature P1-P3 comprises a series of printed elements P1, P2, P3 that are structured to ultimately create corresponding optically-variable effects, when combined with an associated micro-optical structure provided on the first side I of the substrate S (which micro-optical structure is not shown in FIG. 2a). For the sake of illustration, printed elements P1 and P2 could for instance be designed in order to create corresponding optically-variable effects in accordance with the aforementioned moir magnification principle. In contrast, printed element P3 could be designed differently, as a multicolour element with interlaced lines of different colours which, when combined with the associated micro-optical structure, will generate a colour-shifting effect in dependence on the point of view.

(19) As a matter of fact, any desired design could be printed in the window region W on the second side II of the substrate S and it will be appreciated that the security designer is basically free to design and combine various printed elements in different ways to create the desired printed feature, which highlights the considerable advantage of the present invention over the known solutions that rely upon the use of a security thread or security device that is embedded in or applied on the substrate as the relevant security element.

(20) The printed feature is a multicolour feature that is printed by Simultan offset printing, which printing process is already used in the art of security printing. Simultan offset printing relies upon the use of a specific offset printing press (such as the Super Simultan IV or Super Orlof Simultan printing presses marketed by the present Applicant) where multiple ink patterns are collected on a common blanket cylinder before transfer onto the substrate. Simultan offset printing presses are known as such in the art, in particular from European Patent Publication No. EP 0 949 069 A1, International Publications Nos. WO 2007/042919 A2, WO 2015/032515 A1, WO 2016/042482 A2 or even European Patent Application No. 17160749.2 of Mar. 14, 2017 in the name of the Applicant entitled SHEET-FED PRINTING PRESS FOR SIMULTANEOUS RECTO-VERSO PRINTING OF SHEETS, IN PARTICULAR FOR THE PRODUCTION OF SECURITY DOCUMENTS.

(21) While this is not specifically illustrated in FIGS. 2a and 2b, it will be appreciated that the first side I of the substrate S could also be printed, however outside of the area of the window region W. This would typically be the case, and can once again be contemplated thanks to the use of the aforementioned Simultan offset printing presses that are typically designed for recto-verso printing of the substrate.

(22) In accordance with the present invention, and as illustrated by FIGS. 3a and 3b, the second side II of the substrate S is furthermore provided with a protective layer L in such a way as to cover the window region W and the underlying printed feature P1-P3. In other words, the protective layer L is provided on the second side II of the substrate S over the window region W and on top of the printed feature P1-P3, thereby covering the printed feature P1-P3 when seen from the second side II.

(23) A first function fulfilled by the protective layer L is to act as a printable primer layer, namely a layer that provides adequate basis for the subsequent provision of additional printed patterns. In that respect, the protective layer is overprinted on top of the printed feature P1-P3 by screen printing. Screen printing is known as such in the art and relies upon the use of a specific screen printing press as for instance marketed by the Applicant under the product designation Nota Screen. Such a screen printing press is known for instance from European Patent Publication No. EP 0 723 864 A1 and International Publications Nos. WO 97/34767 A1, WO 2009/022317 A1 and WO 2016/102187 A1.

(24) A considerable advantage of screen printing resides in the fact that a substantially uniform layer can be printed on the second side II of the substrate S so as to optimally act as the desired protective layer L. Screen-printed layers in particular exhibit a very good coverage, thereby efficiently acting as protective layer for the underlying printed feature P1-P3.

(25) Furthermore, tests carried out by the Applicant have demonstrated that the use of a UV-cured material (especially a UV-curable screen printing ink) is particularly efficient in creating a very resistant protective layer L that guarantees optimal resistance to wear and tear over the life-cycle of the security element or document.

(26) In accordance with the embodiment of the invention, the protective layer L is selected to have a substantially uniform colour appearance that closely matches that of the unprinted surface of the relevant substrate S. In this context, the protective layer L can in particular be selected to exhibit a substantially white appearance, especially such a white appearance that matches that of the aforementioned opacifying layers 11, 12.

(27) In accordance with the invention, a further function fulfilled by the protective layer L is to act as a contrast-enhancing layer. Indeed, the protective layer L provides a well-defined surface that acts as background layer for the printed feature P1-P3 when seen from the other side of the substrate S, namely from the first side I. As schematically illustrated by FIG. 3a, the image contrast is substantially improved by the presence of the protective layer L. Furthermore, the presence of the protective layer L efficiently suppresses any negative influence or interference from the environment in the background and from the lighting conditions when observing the printed feature P1-P3 from the first side I. In other words, the conditions under which the printed feature P1-P3 is observable are much more stable.

(28) It will once again be appreciated that the application of the protective layer L by by screen printing likewise opens up possibilities for the security designer to shape and structure the protective layer L in any desired way. In particular, the protective layer L could be designed so as to be fully integrated in the final design of the reverse side II of the banknote BN. By way of preference, the printed pattern P and protective layer L on the second side II of the substrate S jointly form the background design of the reverse side II of the banknote BN.

(29) In accordance with the present invention, and as further illustrated by FIGS. 4a and 4b, the first side I of the substrate S is furthermore provided with a micro-optical structure OP, which micro-optical structure OP extends over at least part of the window region W (and is provided in register with the printed feature P1-P3 on the other side II of the window region W).

(30) The micro-optical structure OP could be provided in various ways. It could for instance be provided on the window region W during or subsequent to the production of the substrate S, especially by embossing or casting. In accordance with a particularly advantageous embodiment, the provision of the micro-optical structure OP on the first side I of the substrate S could take place by casting simultaneously with the printing of the printed feature P1-P3 on the second side II of the substrate S. This is feasible thanks to a combined casting and printing platform as for instance disclosed in European Patent Application No. 17157503.8 of Feb. 22, 2017 and European Patent Application No. 17167792.5 of Apr. 24, 2017 both in the name of the instant Applicant and entitled PRINTING PRESS WITH IN-LINE CASTING DEVICE FOR THE REPLICATION AND FORMATION OF A MICRO-OPTICAL STRUCTURE, the content of which applications is incorporated herein by reference in its entirety.

(31) In the example of FIGS. 4a and 4b, the micro-optical structure OP is provided on the first side I of the substrate S in the form of foil material FM applied by a hot-stamping technique, which foil material FM carries the micro-optical structure OP. This foil material FM can in particular be applied by lamination onto the substrate using the OptiNota H hot-stamping machine marketed by the Applicant, as taught for instance in International Publications Nos. WO 2008/104904 A1, WO 2017/077477 A1 and WO 2017/077478 A1, the content of which is incorporated herein by reference in its entirety.

(32) This once again provides great freedom with respect to the production of the security element or document of the invention, in that the printer has the liberty to produce the necessary micro-optical structure OP directly at the printing works if desired.

(33) It will be appreciated that the micro-optical structure can be formed at any appropriate stage of the production, whether before, during or after printing of the associated printed feature with which the micro-optical structure is to be combined. Key is that the micro-optical structure and associated printed features are provided on the first and second sides of the substrate in register with one another.

(34) Preferably, the micro-optical structure OP consists of an array of micro-lenses, especially hemicylindrical or hemispherical micro-lenses. Other micro-optical structures are however possible, depending on the optically-variable effect that one wishes to ultimately generate.

(35) As a result of the combination of the micro-optical structure OP and the printed feature P1-P3, an optically-variable effect EF is produced, which optically-variable effect EF changes in dependence of the viewpoint from which the optically-variable effect EF is observed. FIGS. 7a to 7c are photographic illustrations of a specimen of a security document BN produced in accordance with the invention, which photographic illustrations show the security element EL and resulting optically-variable effect EF from three different viewpoints i, ii and iii (as schematically illustrated in FIG. 6). As schematically illustrated in FIG. 6, the optically-variable effect EF will vary in dependence of the viewpoint from which the printed feature P1-P3 is observed from the front side I of the substrate S through the micro-optical structure OP and the window region W, with the protective layer L provided on the second side II of the substrate S acting as a contrast-enhancing layer for the optically-variable effect EF. This leads to a sharply-defined and readily recognizable effect.

(36) As further depicted in FIGS. 5a and 5b, one or both sides I, II of the substrate S can be provided with further printed patterns or features. FIG. 5a for instance shows patterns PA and PB printed (or otherwise provided) on the first side I of the substrate S, outside of the window region W. FIG. 5b likewise shows patterns PC and PD printed (or otherwise provided) on the second side II of the substrate S, either outside of or overlapping with the protective layer L. Pattern PD, which overlaps with the protective layer L, can in particular be created by intaglio printing. Tests carried out by the Applicant have demonstrated that intaglio printing of the reverse side II of the substrate, where the protective layer L is located, can be carried out without degrading the quality of the optically-variable effect EF, especially with substrates of the type comprising a polymer layer, as the polymer layer is typically sufficiently resilient to cope with the high printing pressure that is exerted on the substrate during intaglio printing.

(37) A refinement of the present invention may consist is further providing a functional layer FL between the printed feature P and the protective layer L. Such functional layer may in particular be a mirror-effect layer or an optically-responsive layer that produces an optical response when subjected to an illumination stimulus outside of the visible spectrum, especially UV light.

(38) Various modifications and/or improvements may be made to the above-described embodiments without departing from the scope of the invention as defined by the annexed claims. For instance, as already mentioned, the micro-optical structure is provided on the first side of the substrate during printing of the printed feature. Providing the micro-optical structure and printing the printed feature in one and a same operation has the advantage that register between the two components of the security element or document can be precisely controlled.

LIST OF REFERENCE NUMERALS USED THEREIN

(39) EL security element BN security document (e.g. banknote) S substrate of security element EL, resp. security document BN (e.g. polymer substrate) 10 transparent layer (monolayer or multilayer) of polymer material (e.g. biaxially oriented polypropyleneBOPPlayer(s)illustrative embodiment of FIG. 6) 11, 12 opacifying layer (e.g. white layer) provided on each side of substrate S (illustrative embodiment of FIG. 6) I first side of substrate S (front or recto side) II second side of substrate S (reverse or verso side) W window region made of a substantially transparent material provided in substrate S P printed pattern provided on second side II of substrate S, including printed patterns P1-P3 (e.g. pattern printed by Simultan offset printing) OP micro-optical structure provided on first side I of the substrate S and extending over at least a part of the window region W P1-P3 printed feature forming part of printed pattern P printed on second side II of substrate S over at least a part of window region W and provided in register with micro-optical structure OP PA, PB printed patterns (e.g. intaglio-printed patterns) provided on first side I of substrate S PC printed pattern (e.g. intaglio-printed pattern) provided on second side II of substrate S outside of the region where protective layer L is provided PD printed pattern (e.g. intaglio-printed pattern) provided on second side II of substrate S and overlapping with protective layer L EF optically-variable effect produced upon looking at printed feature P1-P3 from first side I of substrate S through micro-optical structure OP and window region W/effect changes in dependence of point of view i, ii, iii different viewpoints from which EF is observed L protective layer acting as printable primer layer applied on second side on second side II of substrate S over window region W and on top of printed feature P1-P3/contrast-enhancing layer for optically-variable effect EF (preferably FM foil material carrying micro-optical structure OP