Electrostatic Precipitation-Based Sampler for Bioaerosol Monitoring
20230047306 · 2023-02-16
Inventors
- Suresh Dhaniyala (Potsdam, NY, US)
- Shantanu Sur (Potsdam, NY, US)
- Adam Chrzan (Potsdam, NY, US)
- Hema Priyamvada Ravindran (Potsdam, NY, US)
Cpc classification
B03C3/47
PERFORMING OPERATIONS; TRANSPORTING
B03C3/08
PERFORMING OPERATIONS; TRANSPORTING
G01N1/2202
PHYSICS
B03C3/12
PERFORMING OPERATIONS; TRANSPORTING
B03C3/017
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A compact, portable, low-cost electrostatic bioaerosol sampler device is provided for collection of aerosolized biological and non-biological particles. The device may be used for long-term, large-scale deployment. With a low-pressure design, the device can sample a high flowrate of 10 lit/min with a low-power fan. The device collects dust particles with a nominal size range of 1-10 μm, with an efficiency of >60%. The device may include aerosol sensing components, a particle ionizer, and an electrostatic precipitator. A removable cassette includes a ground plate for collection of ionized particles and a high voltage plate opposite the ground plate. A divider may be included beneath the ionizer to facilitate separation of collected particles by size on the ground plate.
Claims
1. An apparatus for collecting bioaerosols comprising: a housing having a proximal side, a distal side, an inlet port on the proximal side, an outlet port on the distal side, a power source, and a cassette port; a fan configured to draw air into the housing through the inlet port and out the outlet port; an ionizer in the housing configured to ionize particles entering through the inlet port; and a cassette configured to be received in the cassette port and including: a voltage plate electrically coupled to the power source only when the cassette is inserted into the housing; a ground plate opposite the voltage plate, wherein the ionizer is proximal to the voltage plate and the ground plate and wherein particles ionized by the ionizer flowing through the apparatus are precipitated on the ground plate when the voltage plate is charged.
2. The apparatus of claim 1, further including a first sensor near the inlet port that detects airborne particles before the airborne particles pass the ionizer and a second sensor near the outlet port for detecting airborne particles after the airborne particles pass the ground plate.
3. The apparatus of claim 2, further including a funnel between the ground plate and the outlet port, wherein the funnel expands from the ground plate to the outlet port and includes a portal configured to allow air to pass to the second sensor.
4. The apparatus of claim 2, wherein the first sensor measures a number and mass concentration of aerosol in a size range of 0.3 μm to 10 μm and wherein the second sensor measures a number and mass concentration of aerosol in a size range of 0.3 μm to 10 μm.
5. The apparatus of claim 2, further including a divider in the housing beneath the ionizer configured such that a first portion of air drawn in through the inlet port passes between the divider and the ionizer and a second portion of air drawn in through the inlet port passes below the divider, wherein the divider limits ionization of airborne particles beneath divider.
6. The apparatus of claim 2, wherein the voltage plate is charged to 5000 V DC.
7. The apparatus of claim 2, wherein an electric field between the voltage plate and the ground plate is 8 kV/cm.
8. The apparatus of claim 2, wherein air is drawn through the apparatus at 10 lit/min.
9. The apparatus of claim 2, wherein the ground plate and the voltage plate are separated by 4 mm.
10. The apparatus of claim 2, wherein the cassette engages a limit switch when inserted into the apparatus such that the limit switch actuates the power source.
11. The apparatus of claim 10, wherein, when the cassette is inserted in the apparatus, a first conductive contact member engages the voltage plate on one end and is electrically coupled to the power source on another end.
12. The apparatus of claim 11, wherein, when the cassette is inserted in the apparatus, a second conductive contact member engages the ground plate on one end and is electrically coupled to ground on another end.
13. The apparatus of claim 12, wherein the first conductive contact member includes a first horizontally oriented spring-loaded pin that is electrically coupled to the power source when the cassette is inserted in the apparatus.
14. The apparatus of claim 13, wherein the first conductive contact member includes a first vertically oriented spring-loaded pin that is electrically coupled to a downward facing face of the voltage plate and is electrically coupled to the power source only when the cassette is inserted in the apparatus.
15. The apparatus of claim 14, wherein the second conductive contact member includes a second horizontally oriented spring-loaded pin that is electrically coupled to ground when the cassette is inserted in the apparatus.
16. The apparatus of claim 15, wherein the second conductive contact member includes a second vertically oriented spring-loaded pin that is electrically coupled to an upward facing face of the ground plate and is electrically coupled to ground through the apparatus only when the cassette is inserted in the apparatus.
17. The apparatus of claim 16, wherein the ground plate is conductive glass.
18. The apparatus of claim 2, wherein the cassette includes an RFID tag.
19. The apparatus of claim 2, wherein the cassette is secured in the housing via a magnetic plate.
20. The apparatus of claim 2, wherein a path from the inlet port to the outlet port is straight.
21. A method for assessing particles in air comprising: inserting a cassette into a container, wherein the cassette includes a high voltage plate and a ground plate parallel to the high voltage plate, wherein the high voltage plate is electrically coupled to a power source in the container when the cassette is inserted in the container, and wherein the ground plate is electrically coupled to ground when the cassette is inserted in the container; drawing air into the container with a fan, wherein air drawn into the container has a straight path through the container; ionizing particles in the air drawn into the container in an ionizing region of the container; drawing the air with ionized particles from the ionizing region to a precipitation region in the container, wherein the precipitation region includes the high voltage plate and the ground plate; precipitating at least a portion of the ionized particles on the ground plate by maintaining an electric field across the high voltage plate and the ground plate; and removing the cassette from the container.
22. The method for assessing particles of claim 21 further including estimating a number of collected particles by: determining prior to the precipitating, a first number of particles in the air drawn into the container using a first sensor; determining, after the precipitating, a second number of particles in the air drawn into the container using a second sensor; and comparing the first number of particles to the second number of particles after a period of time.
23. The method for assessing particles of claim 22, further including associating the cassette with an ID and associating the ID with a date, a time, and a location of insertion into the container.
24. The method for assessing particles of claim 23, further including sending data related to the number of collected particles to a processor that is remote from the container.
25. The method for assessing particles of claim 24, further including determining a size of the particles in the air drawn into the container and wherein the data includes information related to the size of the particles.
26. The method for assessing particles of claim 24, further including determining whether the number of collected particles exceeds a threshold number of particles and, when the number of collected particles exceeds the threshold number of particles, sending a notice to a user to remove the cassette from the container.
27. The method for assessing particles of claim 24, further including determining whether the number of collected particles exceeds a threshold number of particles and, when the number of collected particles exceeds the threshold number of particles, discontinuing the electric field.
28. The method for assessing particles of claim 21, further including dividing the air drawn into the container with a divider that shields a portion of the air drawn into the container from being ionized.
29. The method for assessing particles of claim 28 wherein the portion of the ionized particles precipitated on the ground plate are separated by size.
30. The method for assessing particles of claim 21, further including adjusting a voltage applied to the high voltage plate from 0 V DC to 5000 V DC.
31. The method for assessing particles of claim 21, further including removing the ground plate from the cassette after the precipitating.
32-35. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0039] For the purpose of illustrating the invention, the drawings show aspects of one or more embodiments of the invention. However, it should be understood that the present invention is not limited to the precise arrangements and instrumentalities shown in the drawings, wherein:
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DESCRIPTION OF THE DISCLOSURE
[0061] A compact, portable, low-cost electrostatic bioaerosol sampler device collects and monitors aerosolized biological and non-biological particles. The device is designed so that long-term, large-scale deployment of such devices is feasible. With a low-pressure design, the device can sample a relatively high flowrate, such as 10 lit/min, with a low-power fan. The device collects dust particles with a nominal size range of 10 nm to 10 μm, with an efficiency of >60%. When tested with nebulized Btk spores, the electrostatic precipitator in the device collected 45% of the particles in the absence of a charging unit upstream. With an ionizer placed upstream of the precipitator, and its orientation optimized for charging performance, the collection efficiency of the device for Btk spores increased to >75%.
[0062] Because of the device's low-power requirement, absence of any need for a working fluid, low-cost, integration into a single unit, and efficient inactivation of the collected sampler, it is suitable for long term field sampling in diverse indoor and outdoor locations.
[0063] The device of the present invention integrates aerosol sensing with bioaerosol sampling using electrostatic precipitation. The device may be designed to collect particles in the size range of 0.01-10 μm, which allows for a wide range of downstream microbial analysis. A particle charger may also be integrated into the device to improve collection efficiency of sampled particles. In a preferred embodiment, the charger is oriented parallel to the particle flow. In an example, over 50% of biological and non-biological test particles were collected in the device when operated with an ionizer and a precipitation electric field of 8 kV/cm.
[0064] The device is suitable for a wide range of bioaerosol monitoring in indoor and outdoor environments. With aerosol sensing and electrostatic particle collection components in a single hand-held, portable device, routine, large-scale air quality monitoring and bioaerosol sampling are possible. As noted, the device may collect aerosol particles of a wide size range (0.01-10 μm), and so may be appropriate for monitoring many types of bioaerosols, such as bacteria, fungi, and pollens, as well as various species of virus, algae, archaea, and viridiplantae.
[0065] In operation, aerosol particles are drawn into the device in an air stream and electrically charged and then collected onto a substrate by electrostatic force. The air flow through the device is preferably driven by a small, noiseless, low-cost, 12 V DC fan, which allows the device to be pump-less, small (e.g., 21×8.5×8 cm), and light weight, and therefore suitable for a wide-range of field applications. The device further includes an air ionizer for particle charging and for electrostatic precipitation. In a preferred embodiment, the device is configured so that the air flowing through the device flows without passing through turns or junctures that create pressure gradients or turbulence. In addition, the removable cartridge or cassette (that contains the collection plate) may include an RFID tag or other suitable mechanism that allows the device to read and record the cassette's ID so that the cassette's location during collection and time of collection will be associated with the cassette and thus easily accessible when further analysis is performed on the collected particles. The cassette may include a collection plate made of any suitable material, including conductive glass or steel, and may include agar to facilitate growth of the collected particles if desired.
[0066] In a preferred embodiment, for ease of fabrication, the device is designed such that it can be manufactured by injection molding or 3D printing. For ease of operation, the device may be fully self-contained, compact, and use low power. Also, the device does not require any working fluid or regular maintenance and may be autonomously operable.
[0067] Turning to the figures, in
[0068] In
[0069] Turning to
[0070] A removable cassette 128 (which can be seen in
[0071] In operation, a mixture of biological particles enter device 100 and are ionized with positive charges in ionization region 130 and then are precipitated onto ground plate 126 under an electric field (e.g., 8 kV/cm) generated by high voltage plate 124. Fan 114 draws ambient air into device 100 through inlet port 106 via a low pressure drop. In ionization region 130, ionizer 120 ionizes incoming particles so that they are charged. Particles, including ionized particles, then pass into a precipitation region 132 where voltage applied to high voltage plate 124 creates an electric field gradient between high voltage plate 124 and ground plate 126 when cassette 128 is inserted in device 100 and a selected voltage is sent to high voltage plate 124. It will be noted that the applied voltage can be varied based on desired type of analysis. Further, voltage can be increased such that most or all bioaerosols collected will be killed. In addition, as described more below, device 100 may be linked to a communications network so that device 100 can be controlled remotely and data from device 100 may be collected remotely. In this way, device 100 may be turned on into collection mode, may be turned off, may have the voltage applied to plate 124 adjusted, and may send information indicating that, or used to determine when, cassette 128 should be removed and sent for analysis of the collected particles.
[0072] With an electric field in place, ionized particles in the airflow in precipitation region 132 will be drawn towards and collected on ground plate 126. Plated particles may separate along ground plate 126 when precipitated based on particle sizes, with lighter particles being plated earlier than heavier particles. After a selected period of time or after certain threshold number of particles have been estimated to have been collected (as discussed below), cassette 128 can be removed from device 100 and sent for bio-analysis of the particles plated on ground plate 126.
[0073] The number of particles collected can be estimated by comparing an incoming number of particles detected (which may be based on size) by first sensor 116 with an outgoing number of particles detected by second sensor 118 over a given period of time while particle collection is occurring. This estimate of the number of collected particles may be determined while collection is occurring and be used to determine when to end the collection process (e.g., by turning off the voltage and/or fan). The estimate of the number of collect particles can also be transmitted by device 100 to other systems for ongoing monitoring and analysis.
[0074] Cassette 128 may also include specific identifying information, such as an RFID tag, or other identifying data that allows users to quickly and easily collect and send information about cassette 128, so that the location, date, and time of collecting can be recorded and associated with the cassette during analysis of the collected bioaerosols. In addition, device 100 may be connected to a communications network and include a processor and reader that reads the ID of an inserted cassette. The collection parameters (e.g., time, date, location, duration, voltage, area usage or occupancy) can be associated with a particular cassette and accessed when the cassette is later analyzed in this way, which also allows for real-time monitoring of multiple devices in various locations.
[0075] Housing 104 made of any suitable material such as polycarbonate-acrylonitrile butadiene styrene (PC-ABS) as the thermoplastic material in a fused deposition modeling (FDM) based 3D printing platform. Housing 104 is relatively light and compact while accommodating components for aerosol collection, precipitation, and sensing, allowing for the measuring the concentration of aerosol particles and collecting particles by electrostatic precipitation for biological analyses. These components may share common power lines and control units for increased efficiency.
[0076] Cooling fans may also be included for cooling components in housing 104. Device 100 may also include a power board 136 that splits an input DC voltage that powers sensors and other electronic components, and a circuit board 140 for regulating the operation of a temperature sensor, RH sensor, Wi-Fi chip, real time clock chip, SD card slot, and a power chip.
[0077] Another embodiment is illustrated in
[0078] In
[0079] Turning to
[0080] A removable cassette 228 (which can be seen in
[0081] In operation, fan 214 draws ambient air into device 200 through inlet port 206 via a low pressure drop. In ionization region 230, ionizer 220 ionizes incoming particles so that they are charged. Divider 222 may be used to limit or lower the percentage of particles that are ionized beneath divider 222. In this way, ionized particles plated on ground plate 226 (as described below) will be separated in space along ground plate 226 based on particle size. This allows particles of a size range of interest (e.g., viruses) to be grouped spatially on ground plate 226, which allows for ease of analysis, e.g., by microscopy. Since particles above divider 222 will be ionized, all the ionized particles must travel at least the vertical distance from divider 222 to ground plate 226, which allows sufficient time for larger particles to travel farther in the horizontal direction relative to smaller particles, and thus be plated more distally on ground plate 226.
[0082] Particles, including ionized particles, then pass into a precipitation region 232 where voltage applied to high voltage plate 224 creates an electric field gradient between high voltage plate 224 and ground plate 226 when cassette 228 is inserted in device 200 and a selected voltage is sent to high voltage plate 224. It will be noted that the applied voltage can be varied based on desired type of analysis. Further, voltage can be increased such that most or all bioaerosols collected will be killed. In addition, as described more below, device 200 may be linked to a communications network so that device 200 can be controlled remotely and data from device 200 may be collected remotely. In this way, device 200 may be turned on into collection mode, may be turned off, may have the voltage applied to plate 224 adjusted, and may send information indicating that, or used to determine when, cassette 228 should be removed and sent for analysis of the collected particles.
[0083] With an electric field in place, ionized particles in the airflow in precipitation region 232 will be drawn towards and collected on ground plate 226. As noted above, use of divider 222 allows for plated particles to be separated based on particle sizes, with lighter particles being plated earlier than heavier particles. After a selected period of time or after certain threshold number of particles have been estimated to have been collected (as discussed below), cassette 228 can be removed from device 200 and sent for bio-analysis of the particles plated on ground plate 226.
[0084] The number of particles collected can be estimated by comparing an incoming number of particles detected (by size) by first sensor 216 with an outgoing number of particles detected by second sensor 218 over a given period of time while particle collection is occurring. In a preferred embodiment, the upper portion of funnel 229 includes a portal 231 (as shown in
[0085] Other materials and components, such as RFID tags and power boards, etc., as discussed above may be used with this embodiment as well.
[0086] In operation, as illustrated in
[0087] Aerosol concentration measurements may be made in the device using a particle sensor, such as a Plantower PMS5003, which provides the number and mass concentration of aerosol in the size range of 0.3 μm to 10 μm. The particle sensor data may be recorded on a SD card and made available via Wi-Fi by integrating the sensor with a microcontroller through a printed circuit board. The circuit board may include a temperature and humidity sensor a real time clock chip, a Wi-Fi chip for the data transmission, an SD card breakout board, and a power chip bridged to the microcontroller. Preferably, the device operates with 12 V DC as the power input and a power splitter board configured to distribute power to all the components of the device.
[0088] A fan, such as a 50 mm, 12 V DC fan, is used to draw airflow into the electrostatic precipitator region. The electrostatic precipitator geometry may be preferably designed to have a low pressure drop such that a high sample flow of 10 lit/min is maintained with a small fan. The electrostatic precipitator includes a HV plate and a ground plate placed parallel to each other at a distance, such as 4 mm in a preferred embodiment. The precipitator plates may be made out of printed circuit boards (PCB). Additionally, PCBs allow for integration with downstream circuitry for electrical current measurements. The HV plate is maintained at a voltage (e.g., 5 kV), resulting in an electric field across the precipitation region (e.g., 8 kV/cm). The collection plate may be set to ground potential using a spring-loaded pogo pin. This arrangement allows the collection plate to be easily removed and loaded, without requiring any explicit electrical connection. To ensure that the collection plate can be replaced quickly, it is fastened magnetically to the main body (i.e., housing) of the device. The collection plate and its holder may be adhered to the device housing through evenly spaced magnets. The device may also include a limit switch that automatically shuts down the device when the collection/ground plate is pulled off, thus making the device safer for handlers.
[0089] The air ionizer(s) may be oriented perpendicular with respect to the aerosol flow in the ionization region or, preferably, oriented parallel with respect to the aerosol flow.
[0090] Exemplary embodiments have been disclosed above and illustrated in the accompanying drawings. It will be understood by those skilled in the art that various changes, omissions and additions may be made to that which is specifically disclosed herein without departing from the spirit and scope of the present invention.