BIOREACTOR FOR THE CULTIVATION OF CELLS
20230050194 · 2023-02-16
Inventors
Cpc classification
International classification
C12M1/12
CHEMISTRY; METALLURGY
Abstract
A bioreactor for the cultivation of cells, comprising at least one vessel which is designed to accommodate cells to be cultivated and at least one culture medium in a vessel interior enclosed at least partially by walls of the vessel in relation to an environment, and comprising a movement device which can be connected to a drive unit and at least partially moves the cells to he cultivated or applies a force to same. An elastic element is arranged in the vessel interior, which is configured such that at least one part of the culture medium can he received at least in a region of the elastic element and the cells to he cultivated at least intermittently adhere in and/or on at least sections of the elastic element, and the movement device is designed to at least intermittently deform the elastic element.
Claims
1. A bioreactor (1) for the cultivation of cells, comprising at least one vessel (2) which is adapted to accommodate the cells to be cultivated and at least one culture medium in a vessel interior (3) which is at least partially closed off from an environment by walls (6) of the vessel (2), and comprising a movement device (4) which can be connected to a drive unit (5) and which at least intermittently moves the cells to be cultivated or applies a force to them, characterized in that an elastic element (7) is arranged in the vessel interior (3), which is designed such that at least part of the culture medium can be accommodated at least in a region of the elastic element, and that the cells to be cultivated at least intermittently adhere at least in certain regions in and/or on the elastic element, and that the movement device (4) is adapted to deform the elastic element (7) at least intermittently.
2. The bioreactor according to claim 1, characterized in that the elastic element (7) comprises sponge-like material.
3. The bioreactor according to claim 2, characterized in that the sponge-like material comprises a foam.
4. The bioreactor according to claim 1, characterized in that the elastic element (7) comprises in vitro meat, bacteria, at least one polymer, a protein structure, glucomannan, zein, collagen, alginate, chitosan and/or cellulose.
5. The bioreactor according to claim 1, characterized in that the movement device (4) closes off the vessel interior (3) from the environment at least in certain regions.
6. The bioreactor according to claim 1, characterized in that at least one closable inlet (8) and outlet (9) are provided in each case, through which a flow channel for an air and/or gas flow between the vessel interior (3) and a fluid supply (10) or the environment can be established at least intermittently.
7. The bioreactor according to claim 6, characterized in that an inlet valve (11) is arranged in the inlet (8) and an outlet valve (12) is arranged in the outlet (9) and are designed in such a manner that opening and closing the inlet valve (11) and/or the outlet valve (12) is effected by a pressure change in the vessel interior (3).
8. The bioreactor according to claim 1, characterized in that the vessel (2) comprises at least one closable access (13) via which a connection from outside the vessel (2) to the vessel interior (3) can be established at least intermittently.
9. The bioreactor according to claim 1, characterized in that the drive unit (5) has at least one mechanically, pneumatically, hydraulically, electrically or electropneumatically driven drive element (14) which acts on the movement device (4) to generate a movement.
10. The bioreactor according to claim 1, characterized in that the movement device (4) has at least one piston which is movably mounted in or on the vessel (2) and during the movement of which the elastic element (7) is compressed and relaxed at least in certain regions at successive time intervals.
11. The bioreactor according to claim 10, characterized in that the drive unit (5) comprises at least one rotatably mounted cam as a drive element (14) which initiates the movement of the piston.
12. The bioreactor according to claim 1, characterized in that the movement device (4) has at least one membrane and/or screw which is movably mounted in or on the vessel (2) and during the movement of which the elastic element (7) is compressed and relaxed at least in certain regions at successive time intervals.
13. The bioreactor according to claim 1, characterized in that the movement device (4) has at least one membrane which at least partially closes off the vessel interior (3) from the environment and which, during operation, is at least intermittently deformed by a piston element connected directly or indirectly to the drive unit (5).
14. The bioreactor according to claim 13, characterized in that during operation, the membrane contacts the elastic element (7) at least intermittently.
15. The bioreactor according to claim 13, characterized in that during operation, the piston element is adapted to carry out a stroke of 90 to 110 mm, in particular of about 100 mm.
16. The bioreactor according to claim 15, characterized in that during operation, the piston element at least intermittently performs a linear or circular movement.
17. The bioreactor according to claim 1, characterized in that a sealing element (15) is arranged at least in regions between the movement device (4) and the vessel (2), which sealing element seals the vessel interior (3) in a liquid-tight and/or gas-tight manner against the environment.
18. The bioreactor according to claim 1, characterized in that the elastic element (7) is at least partially surface-treated.
19. The bioreactor according to claim 1, characterized in that at least one fixing element (16) is provided for fixing the elastic element (7) at least in certain regions to an inner side of at least one vessel wall (6) facing the vessel interior and/or to the movement device (4).
20. A use of a bioreactor for the production of artificial meat, for bacterial biofilm formation, for the cultivation of bacteria, for the production of a protein and/or for the cultivation of mammalian cells, comprising culturing suitable cells in the bioreactor of claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0033]
[0034]
[0035]
[0036]
[0037]
DETAILED DESCRIPTION
[0038] In the following, the invention will be explained in more detail by means of exemplary embodiments with reference to the figures without limiting the general idea of the invention.
[0039]
[0040] Essential for the bioreactor 1 shown in
[0041] Between the piston of the movement device 4 and an inner side of the lateral vessel walls 6, a further sealing element 15 is provided, which ensures a reliable sealing of the vessel interior 3 against the environment According to the exemplary embodiment shown here, the sealing element 15 is designed in the form of a sealing ring and is attached to the piston of the movement device 4 so that it is moved together with the latter.
[0042] On a side opposite to the vessel interior 3, the movement device 4 is in operative connection with a drive unit 5 which as drive element 14 has a cam that is rotatably mounted and driven by an electric motor. A rotation of the cam causes the piston of the movement device 4 to move alternately either in the direction of the vessel interior or in the direction of the cam, wherein during the movement in the direction of the vessel interior 3, the elastic element 7 with the cells adhering thereto is compressed. This operating condition in which the elastic member 7 is compressed is shown in
[0043] Hooks used as fixing elements 16 are arranged not only on the vessel wall 6 forming the bottom of the vessel 2, but also on that side of the piston of the movement device 4 that faces the vessel interior 3 and thus the elastic element 7. With these hook-shaped fixing elements 16, the elastic element is fixed in its position in the vessel interior 3 and, for example, an unintentional slipping is reliably prevented.
[0044] Furthermore, an inlet 8 with an inlet valve 11 and an outlet 9 with an outlet valve 12 are provided in the region of the piston of the movement device 4. Via the inlet, gas and/or culture medium 18 can be introduced into the vessel interior 3 from a corresponding fluid supply 10 and discharged accordingly via the outlet 9. Opening and closing the valves 11, 12 arranged in the inlet 8 and in the outlet 9 takes place here in dependence on the pressure prevailing in the vessel interior 3. Such a control of the valves 11, 12 has the great advantage that opening and closing the valves 11, 12 can be implemented in a comparatively simple and safe manner. Alternatively or additionally, it is conceivable to provide a central control unit 17 which generates suitable control signals for implementing an effective cultivation process and exchanges signals uni- or bidirectionally with the inlet and outlet valves 11, 12, but also with a drive unit 5, at least one sensor element, a fluid supply 10 and/or a device for specific temperature control of the vessel interior 3. A corresponding signal and/or data transmission can take place in a wired or wireless manner.
[0045]
[0046] In contrast,
[0047] By selectively varying the shape of a cam and/or changing the rotational speed, both the degree of deformation and the speed at which the elastic element 7 arranged in the vessel interior 3 is deformed can be changed. Both the speed of a change in shape and the degree of a change in shape of the elastic element 7 take place in this case as a function of the parameters required for optimum cultivation of the cells arranged in the vessel interior 3 and in or on the elastic element 7.
[0048] By means of the bioreactor 1 shown in
[0049] Furthermore, an access 13 is provided, which according to the illustrated exemplary embodiment is provided for taking samples of the culture medium 18 and/or the cells arranged in the vessel interior 3 as needed.
[0050] According to the special embodiment of the invention described here, the elastic element 7 is formed as a sponge made of glucomannan. However, depending on the cells to be cultivated in each case, the elastic element can also comprise other materials which are suitable for serving as a carrier for the cells to be cultivated and which can at least partially receive culture medium 18. By means of at least one suitable fixing element, the elastic element 7 can be fixed in the vessel interior 3 in an advantageous manner. For this purpose, the configurations shown in
[0051]
[0052] The movement of the movement device 4 and thus of the elastic element 7 in the vessel interior 3 is generated by means of a suitable drive unit 5. For this purpose, the drive unit 5 in the figures has a cam as a drive element 14 which can be part of a camshaft and, due to its movement, initiates an up and down movement of the piston. Of course, it is also conceivable to implement the invention by means of other drive units, drive elements and/or movement devices than those shown in the figures. It is always essential to the invention that an elastic element with cells adhering thereto is arranged inside the vessel of the bioreactor, which elastic element is alternately deformed, in particular compressed and relaxed, by means of a movement device. Advantageously, a sponge-like material which can be of synthetic or natural origin is used for such an elastic element. Here, the physically induced stimulation of the cells to be cultivated is achieved by the mechanical compression and relaxation of the elastic element forming the cell-containing matrix. In this manner, not only the required gas supply, in particular the air exchange via the valves arranged in the inlet and outlet is implemented, but at the same time also a constant, homogeneous supply of nutrients by the culture medium which is alternately absorbed and released by the elastic element.
[0053] Thus, a bioreactor designed according to the invention represents a simple and efficient technical solution for stimulating cells and biofilms for the desired phenotypic transformation, for example, differentiation of myoblasts into microtubules. Furthermore, such a bioreactor is easily scalable, has components that are comparatively wear-resistant and enables particularly gentle cell cultivation.
[0054] Furthermore,
[0055] The bioreactor 1 shown in
[0056] Furthermore, the bioreactor 1 shown in
[0057] For a special test run, the movement of the piston element was set to 4-5 cycles per minute, with one cycle corresponding to an upward and downward movement. A commercially available Konjac sponge made of glucomannan from BlueFox was used as the elastic element 7, which forms a three-dimensional structure during operation, for example, for the production of artificial meat or for bacterial biofilm formation. Before the use in the bioreactor 1, this sponge forming the elastic element 7 was autoclaved in 100 ml of phosphate-buffered saline (PBS) with a composition of 8.0 g sodium chloride (NaCl), 0.2 g potassium chloride (KCl), 1.42 g disodium hydrogen phosphate (Na.sub.2HPO.sub.4), 1.78 g disodium hydrogen phosphate dihydrate (Na.sub.2HPO.sub.4.2H.sub.2O), and 0.27 g potassium dihydrogen phosphate (KH.sub.2PO.sub.4), pH 7.4, and placed in 100 ml of fresh phosphate buffered saline (PBS) overnight at room temperature.
[0058] To perform the test, the elastic element 7, here the Konjac sponge, was placed on the elevation and about 350 ml of liquid was filled into the vessel interior 3 so that the sponge was well saturated and half of it was in the liquid.
[0059] The vessel interior 3 is separated from the environment by a membrane 22, in this case a commercially available round silicone lid with a diameter of at least 15 cm, wherein the membrane 22 forms part of the movement device 4 for specific deformation of the elastic element 7. The membrane 22 is fixed by a metal ring 26 on the upper side of the vessel wall 6 by means of screws.
[0060] During operation, the pneumatic cylinder of the drive unit 5 was pressurized with compressed air at a pressure of 4-5 bar (0.4-0.5 MPa) and the piston rod 19 was moved in the desired pumping cycle of 4-5 cycles per minute. The piston rod 19 and the piston element 20 attached thereto are arranged centrally directly above the membrane 22 in such a manner that, in operation, the piston element 20 presses the membrane 22 downward during a downward movement and the membrane surface, at least in a central region, bulges downward at least 5 cm, thereby deforming the elastic element 7 in the form of the Konjac sponge, forcing culture medium 18 out of the elastic element 7 and displacing air from the vessel interior 3. During an upward movement of the piston element 20, in turn, air flows into the vessel interior 3 and the elastic element 7 sucks in culture medium 18. A commercial incubator was used as the vessel 2 for the test run, and the test was conducted at an ambient temperature of 27° C. for at least 24 hours. It was found that the prototype was fully functional and exhibited stable operating behavior over a long period of time.
[0061] In addition,
[0062] In the following, the cultivation of the bacterial strain Streptomyces spec. using a bioreactor 1 designed according to the invention is described as an example, wherein Streptomyces sp. DSM No.: 40434 (DSMZ, Germany) was used for the initial growth test in the new bioreactor 1. The Streptomyces strain was grown in 50 ml of complete medium 2YTPG (16 g/L tryptones, 10 g/L yeast extract, 5 g/L sodium chloride (NaCl), 5 g/L glucose, 3 g/L potassium dihydrogen phosphate (KH2PO4), 9 g/L dipotassium hydrogen phosphate (K.sub.2HPO.sub.4-3H.sub.2O) in a 250 ml baffled Erlenmeyer flask and incubated at 180 rpm and 28° C. for 24 hours. Cells were then pelletized in a 50 ml reaction vessel at 4700 rpm for 10 min and then resuspended in 25 ml minimal medium R2 (Hopwood D. A., Bibb M. J., Chater K. F., Kieder T., Bruton C. J., Kieser H. M., Lydiate D. J., Smith C. P., Ward J. M., Schrempf H. 1985. Genetic manipulation of Streptomycetes—a laboratory manual. The John Innes Foundation, Norwich) for pigment formation. The cells were added to 325 ml of minimal medium in a bioreactor 1 designed as shown in
[0063] In a further test, red fluorescent protein tdTomato was produced in E. coli using a bioreactor 1 designed according to the invention, which in turn was designed according to the special configuration shown in
[0064] The aim was to produce red fluorescent protein tdTomato, which is already optically visible in daylight and acts as a pigment. Plasmid pUC57_T7_td-tomato was transformed into chemically competent BL21-AI One Shot E. coli cells according to the manufacturer's instructions (Thermo Fisher Scientific) and plated on LB agar plates, consisting of yeast extract (5 g/L), tryptone (10 g/L), sodium chloride (0.5-10 g/L), and agar (15 g/L) (pH adjusted to 7 with NaOH), with 100 μg/ml ampicillin and incubated at 37° C. overnight. One colony was used to inoculate a test tube with 5 ml of fresh LB medium the next day and incubated overnight at 37° C. and 160 rpm. A glycerol stock containing 25% (w/v) sterile glycerol was made from this culture the next day and used as a starting point for all further tests. In a 250 mL baffled Erlenmeyer flask, the strain was grown as a preculture in 50 mL of medium without induction and allowed to grow overnight at 37° C. and 200 rpm. Then, a bioreactor 1 designed according to the embodiment shown in
[0065] In a further special test, the functionality of a bioreactor 1 designed according to the invention for the cultivation of mammalian cells was to be demonstrated. Here, the mammalian cell line C2C12 was to be cultivated, which is an immortalized myoblast cell line from Mus musculus (see Yaffe, D., Saxel, O. Serial passaging and differentiation of myogenic cells isolated from dystrophic mouse muscle. Nature 270, 725-727 (1977) https://doi.org/10.1038/270725a0) and is suitable for demonstrating growth of muscle cells and their precursors because of its stable growth. The C2C12 cell line shows rapid differentiation and forms contractile myotubes and produces characteristic muscle proteins. Before the start of the test, a bioreactor 1 designed as shown in
REFERENCE LIST
[0066] 1 bioreactor [0067] 2 vessel [0068] 3 vessel interior [0069] 4 movement device [0070] 5 drive unit [0071] 6 vessel wall [0072] 7 elastic element [0073] 8 inlet [0074] 9 outlet [0075] 10 fluid supply [0076] 11 inlet valve [0077] 12 outlet valve [0078] 13 access [0079] 14 drive element [0080] 15 sealing element [0081] 16 fixing element [0082] 17 control unit [0083] 18 culture medium [0084] 19 piston rod [0085] 20 piston element [0086] 21 pneumatic cylinder [0087] 22 membrane [0088] 23 frame [0089] 24 base plate [0090] 25 elevation [0091] 26 metal ring