PRETREATMENT ARRANGEMENT COMPRISING A SCRAPING DEVICE
20230051414 · 2023-02-16
Inventors
Cpc classification
Y02E50/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C12M45/02
CHEMISTRY; METALLURGY
International classification
Abstract
The present disclosure generally relates to a pretreatment arrangement (100) for pretreatment of lignocellulosic biomass comprising a reactor vessel (101) extending along a longitudinal center line (102) and having an upstream inlet (103) for receiving biomass and a downstream outlet (104) for discharging biomass. The pretreatment arrangement (100) further comprising a scraping device (108) configured to scrape the interior walls (111) of the reactor vessel (101) and prevent the formation and build-up of deposits.
Claims
1. A pretreatment arrangement (100) for pretreatment of lignocellulosic biomass comprising a reactor vessel (101) extending along a longitudinal center line (102) and having an upstream inlet (103) for receiving biomass and a downstream outlet (104) for discharging biomass; said reactor vessel (101) comprising an upper portion (105) and a lower portion (106), wherein said upper portion (105) has a longitudinal extension corresponding to 10-50% of the maximum longitudinal extension of said reactor vessel (101) and said lower portion (106) has a longitudinal extension corresponding to 50-90% of the maximum longitudinal extension of said reactor vessel (101), wherein said pretreatment arrangement (100) further comprises a scraping device (108, 208); said scraping device (108, 208) comprising a shaft (109, 209) and at least two scraping blades (110, 210) extending from said shaft (109, 209); wherein said scraping device (108, 208) is configured to rotate about said longitudinal center line (102), characterized in that said scraping blades (110, 210) are configured to follow the contour of, without contacting the interior walls (111) of at least a portion of said lower portion of said reactor vessel (101) and in that said shaft (109, 209) does not extend into said lower portion (106) of said reactor vessel (101).
2. A pretreatment arrangement (100) according to claim 1, wherein said scraping device (108) is configured to provide a substantially laminar flow of biomass in said reactor vessel (101).
3. A pretreatment arrangement (100) according to claim 1, wherein said scraping blades (110, 210) are configured to follow the contour of, without contacting the interior walls (111) of substantially the entire lower portion (106) of said reactor vessel (101).
4. A pretreatment arrangement (100) according to claim 1, wherein the sidewalls (118) of at least a portion of said lower portion (106) of said reactor vessel (101) taper towards the outlet (104) of said reactor vessel (101).
5. A pretreatment arrangement (100) according to claim 1, wherein said scraping blades (110, 210) are arranged at a distance, d1, from said interior walls (111) of said reactor vessel (101), wherein said distance, d1, corresponds to from 0.5 to 20%, preferably from 2 to 10% of the diameter of said reactor vessel (101).
6. A pretreatment arrangement (100) according to claim 1, wherein said shaft (109, 209) comprises a first end portion (229) and a second end portion (230), and wherein each of said at least two scraping blades (110, 210) comprises a first end (231) attached to said second end portion (230) of said shaft (109, 209) and a second end (232) attached to a blade connecting means (233), wherein said blade connecting means (233) is arranged to follow the contour of, without contacting at least a portion of the bottom surface (116) of said reactor vessel (101).
7. A pretreatment arrangement (100) according to claim 1, wherein said scraping device (108) comprises from 3 to 12 scraping blades (110, 210), preferably from 3 to 8 scraping blades (110, 210).
8. A pretreatment arrangement (100) according to claim 1, wherein at least one of said scraping blades (110, 210) comprises an exterior surface (234) configured to face and follow the contour of the interior walls (111) of at least a portion of said lower portion (106) of said reactor vessel (101), and an interior surface (235) configured to face the interior of said reactor vessel (101), and at least one blade surface (236) extending at an angle, α2, from said interior surface (235) to said exterior surface (234).
9. A pretreatment arrangement (100) according to claim 8, wherein said blade surface (236) extends at an angle, α2, of from 20 to 70 degrees, preferably from 30 and 60 degrees from said interior surface (235) to said exterior surface (234).
10. A pretreatment arrangement (100) according to claim 8, wherein the width, w1, of the interior surface (235) of said at least one scraping blade (110, 210) corresponds to from 20 to 70%, preferably from 40 to 60% of the width, w2, of said exterior surface (234) of said scraping blade (110, 210).
11. A pretreatment arrangement (100) according to claim 1, wherein said pretreatment arrangement is adapted for steam explosion.
12. A pretreatment arrangement (100) according to claim 1, further comprising a gas valve (120) configured to remove gas from said reactor vessel (101).
13. A pretreatment arrangement (100) according to claim 1, wherein said pretreatment arrangement (100) comprises a sluice vessel (123) arranged downstream of and in fluid communication with said reactor vessel (101), wherein said sluice vessel (123) is configured to discharge biomass received from the outlet (104) of said reactor vessel (101).
14. A system (300) for treatment of lignocellulosic biomass comprising a pretreatment arrangement (301) according to claim 1 and a hydrolysis unit (302) arranged in fluid communication with and downstream of said pretreatment arrangement (301), and optionally, a fermentation unit (303) arranged in fluid communication with and downstream of said hydrolysis unit (302).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0041] The various aspects of the present disclosure, including its particular features and advantages, will be readily understood from the following detailed description and the accompanying drawings, in which:
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
DETAILED DESCRIPTION
[0048] The present invention will now be described more fully hereinafter with reference to the accompanying drawings. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for thoroughness and completeness, and fully convey the scope of the present invention to the skilled person.
[0049]
[0050] Lignocellulosic biomass 112 enters the reactor vessel 101 by means of the inlet 103. The inlet is arranged in the upper portion 105 of the reactor vessel. In
[0051] The lignocellulosic biomass may be, but is not limited to, hardwoods, softwoods, sugarcane bagasse, energy cane, corn stover, corn cobs, corn fibers, straw from rice, wheat, rye and other crops residues.
[0052] The scraping blades 110 are arranged to follow the contour of, without contacting the interior walls 111 of the reactor vessel 101. In operation, the scraping device 108 rotates about the longitudinal center line 102 in close proximity of the interior walls 111 of the reactor vessel 101 in order to prevent biomass from depositing on the interior walls 111 and to remove deposits already formed. The scraping blades 110 should not contact the interior walls 111, but be arranged at a distance from the walls in order to prevent the scraping blades 110 from scratching or damaging the interior walls 111 of the reactor vessel 101.
[0053] The scraping blades 110 are arranged to extend from a shaft 109 of the scraping device 108. The shaft may be arranged partially outside the reactor vessel 101, and, as illustrated in
[0054] The upper portion 105 of the reactor vessel 101 has a longitudinal extension corresponding to 10-50% of the maximum longitudinal extension of the reactor vessel 101, and the lower portion 106 has a longitudinal extension corresponding to 50-90% of the maximum longitudinal extension of the reactor vessel 101.
[0055] The upper portion 105 of the reactor vessel 101 corresponds to the portion of the reactor vessel 101 arranged above the biomass slurry level within the reactor vessel 101 during operation.
[0056] The lower portion 106 of the reactor vessel 101 corresponds to the portion of the reactor vessel 101 arranged below the biomass slurry level within the reactor vessel 101 during operation.
[0057] In other words, the interface between the upper 105 and the lower portion 106 corresponds to the maximum biomass slurry level during operation.
[0058] In embodiments, the scraping device 100 is configured to provide a substantially laminar flow of biomass in the reactor vessel 101.
[0059] Accordingly, the biomass flows in a substantially continuous manner at a low velocity from the inlet 103 to the outlet 104 of the reactor vessel 101. The purpose of the scraping device 108 is to scrape, not to agitate or “whisk” the biomass within the reactor. A “substantially laminar flow”, as used herein, is a flow which is predominantly laminar and does not cause significant agitation, vigorous mixing or an upward flow of biomass in the reactor vessel. The substantially laminar flow may also be referred to as a plug flow.
[0060] The scraping device 108 may be configured to rotate about the longitudinal center line 102 at a speed of from 1 to 300 rpm, e.g. from 1 to 150 rpm. It should however be noted that the rotational speed will vary depending on the size of the reactor, the biomass to be treated etc. The rotational speed will naturally be different if the reactor vessel is larger and if the biomass to be pretreated e.g. has a higher viscosity.
[0061] The scraping device 108 may comprise means 115 for controlling the rotational speed. Such means 115 may comprise a motor adapted to regulate the speed of the scraping device 108.
[0062] The scraping blades 110 are preferably configured to follow the contour of, without contacting the interior walls 111 of substantially the entire lower portion 106 of the reactor vessel 101.
[0063] Accordingly, the scraping blades 110 are adapted to scrape the surfaces at the highest risk for deposit formation.
[0064] The reactor vessel 101 is not limited to a particular shape or size, but may be adapted depending on the pretreatment to be carried out and the scale of such a pretreatment process. The pretreatment arrangement may be used in both large-scale and small-scale pretreatment processes.
[0065] Typically, the reactor vessel 101 is a vertical reactor vessel as illustrated in
[0066] Typically, the reactor vessel 101 is cylindrical and has a circular or oval cross-section.
[0067] In embodiments, the reactor vessel 101 has a rotational symmetry with respect to the longitudinal center line 102.
[0068] In embodiments, the reactor vessel 101 is defined by a bottom surface 116 and a top surface 117 and side walls 118 extending between the bottom surface 116 and the top surface 117.
[0069] The sidewalls 118 of at least a portion of the lower portion 106 may taper towards the outlet 104 of the reactor vessel 101.
[0070] In other words, the side walls 118 taper towards the bottom surface 116 of the reactor vessel 101.
[0071] This is to facilitate and improve the discharge of pretreated biomass 119 from the outlet 104 of the reactor vessel 101.
[0072] In embodiments, the scraping blades are arranged at a distance, d1, from the interior walls 111 of the reactor vessel 101, wherein the distance, d1, corresponds to from 0.3 to 20%, from 0.5 to 20%, from 1 to 20%, or preferably from 2 to 10% of the inner diameter of the reactor vessel 101.
[0073] This distance, d1, forms a gap between the outermost surface of the scraping blades 110 and the interior walls 111 of the reactor vessel 101. This is to ensure that deposits formed on the interior walls 111 are scraped off and to ensure that the scraping blades do not damage or scrape the interior walls 111 of the reactor vessel 101.
[0074] For example, if the reactor vessel 101 has an inner diameter in the range of from 200 to 800 mm, the distance, d1, between the outermost surface of the scraping blades 110 and the interior walls 111 of the reactor vessel 101 may e.g. be from 1 to 30 mm, such as from 5 to 13 mm. As already mentioned, the distance, d1, will depend on the size of the reactor vessel 101.
[0075]
[0076] The first end portion 229 of the shaft 209 may be arranged partially outside of the reactor vessel. The second portion 230 of the shaft 209 may be arranged partially inside of the reactor vessel (but not below the slurry level).
[0077] The blade connecting means 233 is arranged in the lower portion of the reactor vessel. The blade connecting means 233 may be a plate, disc, ring or a bearing which serves to connect and engage the second ends 232 of the scraping blades 210 in a lower portion of the reactor vessel. The blade connecting means 233 may have any shape and size. In embodiments, the blade connecting means 233 is circular.
[0078]
[0079] The scraping device 208 illustrated in
[0080] In embodiments, the scraping device 208 comprises from 2 to 12 scraping blades, such as from 3 to 12 scraping blades, preferably from 3 to 8 scraping blades.
[0081] This is beneficial to achieve an improved scraping of the interior reactor walls and to prevent the build-up of deposits on the walls and on the scraping device. It is also beneficial from a production point of view.
[0082] As best illustrated in
[0083] To enable an improved scraping and to prevent a turbulent flow around the interior walls of the reactor vessel, the blade surface 236 may extend at an angle, α2, of from 20 to 70 degrees, preferably from 30 and 60 degrees from the interior surface 235 to the exterior surface 234.
[0084] The blade surface 236 thus provides a sharp knife surface which may efficiently scrape off biomass that may have become stuck to the interior walls or is about to get stuck on the interior walls. This construction is also beneficial as the scraping blades 210 follow the contour of the interior walls in a smooth manner preventing a turbulent flow of biomass against the interior walls. A turbulent flow, which is typically achieved with reactor agitators or whisks, is undesired in a pretreatment arrangement of the present disclosure. The construction of the scraping blades secures a substantially laminar flow of biomass against the interior walls and within the reactor vessel.
[0085] In embodiments, the width, w1, of the interior surface 235 of the at least one scraping blade 210 is smaller than the width, w2, of the exterior surface 234 of the scraping blade 210. In other words, the blade surface 236 tapers towards the interior surface.
[0086] For example, the width, w1 of the interior surface 235 may correspond to from 20 to 70%, preferably from 40 to 60% of the width, w2 of the exterior surface 234 of the scraping blade 210.
[0087] The widths, w1 and w2, are dependent on the size of the reactor vessel and may vary significantly if the reactor vessel is a small reactor for small-scale pretreatment processes or if it is a large reactor used for large-scale production.
[0088] As an illustrative, but non-limiting example, for a reactor vessel having a diameter of about 200 mm, the width, w2, of the exterior surface 234 may be from 10 to 60 mm, e.g. from 30 to 40 mm. The width, w1, of the interior surface 235 may e.g. be from 4 to 42 mm, e.g. from 12 to 22 mm.
[0089] The exterior surface 234 of the scraping blade 210 may be generally flat or curvilinear. This surface is configured to face the interior walls of the reactor vessel. In the event that the scraping blade(s) 210 would contact the reactor walls, the generally flat or curvilinear surface reduces the risk of cutting or scraping the reactor walls.
[0090] The pretreatment arrangement of the present disclosure is not limited to a particular type of pretreatment process, but any process used to pretreat and render the biomass more susceptible to hydrolytic enzymes may be used.
[0091] In embodiments, the pretreatment arrangement of the present disclosure is adapted for steam explosion. The steam explosion may be non-catalyzed or acid catalyzed.
[0092] During steam explosion, hot steam is used to increase the pressure in the reactor and to disrupt of bonding between polymeric components of the lignocellulosic biomass. Thereafter, decompression from an increase of pressure to atmospheric pressure occurs, which results in that the lignocellulose biomass is broken up into smaller particle sizes. The disruption of bonds between polymeric materials during steam explosion may be catalyzed by hot water on its own, components such as acetic acid that is released during the degradation of hemicellulose, or by addition of acids in liquid or gaseous form, such as sulfur dioxide or sulfuric acid.
[0093] In
[0094] With reference to
[0095] The reactor vessel 101 may further comprise measuring means 121 for measuring a number of process parameters of the pretreatment in the reactor vessel 101. Such process parameters include at least a temperature parameter and a pressure parameter.
[0096] The pretreatment arrangement 100 may further comprise gas flow control means 122 configured to adjust the outflow of gas from the gas valve 120 in response to the measured process parameters. This way, a controlled outflow of gas from the reactor vessel 101 is achieved. Accordingly, a more controlled pretreatment is achieved. The temperature and pressure have been identified as key parameters, together sufficient for achieving stable pretreatment conditions, which implies an efficient pretreatment and reduced formation of deposits on the interior walls of the reactor.
[0097] The relationship between the pressure and the temperature is preferably monitored throughout the pretreatment reaction, and when the temperature (or the pressure) deviates from a desired, preferably substantially constant, pressure-to-temperature relationship, this is typically an indication that gases, e.g. inert gases, have started to accumulate within the reactor vessel 101. Such gases may then be removed from the reactor vessel 101 by means of the gas valve 120. The outflow of gas from the gas valve 120 may be adjusted and regulated in response to deviations in temperature or pressure.
[0098] In embodiments, the gas flow control means 122 is configured to adjust the outflow of gas from the gas valve 120 in response to the relationship between the temperature and pressure, e.g. expressed as a ratio between temperature and pressure, so as to achieve a controlled flow of gas out from the reactor vessel.
[0099] Furthermore, the gas flow control means 122 may be configured to determine a ratio between the temperature parameter and the pressure parameter and to adjust the outflow of gas from the gas valve 120 in response to the determined ratio. The gas flow control means 122 may be configured to adjust the outflow of gas from the gas valve 120 if the determined ratio deviates from a predetermined reference ratio interval for the pretreatment.
[0100] By adjusting the outflow of gas from the gas valve 120 in response to the relationship between the temperature and pressure, the temperature and pressure, or the ratio between temperature and pressure, can be held within a predetermined interval of deviation (basically constant, if the interval is comparatively narrow) for the specific pretreatment to be carried out.
[0101] Such pretreatment arrangements will counteract or compensate for imbalance between the temperature and pressure within the reactor caused by the liberation of gases from the biomass during degradation or partial degradation, and which is particularly problematic if the pretreatment is carried out by applying steam or additional catalysts, particularly gaseous catalysts, leading to an excess amount of accumulated gases in the reactor.
[0102] In embodiments, the pretreatment arrangement 100 comprises a flow meter 137 configured to measure the outflow of gas from the reactor vessel 101. The flow meter 137 may indicate that the flow of gas is too high or too low, and the gas flow control means 122 may be configured to adjust the opening of the gas valve 120 in response to the measured outflow of gas.
[0103] In embodiments, the pretreatment arrangement 100 comprises a sluice vessel 123 arranged downstream of and in fluid communication with the reactor vessel 101, wherein the sluice vessel 123 is configured to discharge biomass received from the outlet 104 of the reactor vessel 101. A sluice vessel 123 is advantageous for controlling the discharge of the pretreated lignocellulosic material 119 and for improving the control of the process conditions within the reactor vessel 101.
[0104] The sluice vessel 123 may comprise a first discharge valve 124, a second discharge valve 125 arranged downstream of the first discharge valve 124 and a compartment 126 arranged between the first 124 and the second 125 discharge valves. The sluice vessel 123 may further comprise means 127 for increasing the pressure in the compartment 126 of the sluice vessel 123. The means 127 for increasing the pressure may be a tube adapted to supply gas, e.g. steam to the compartment 126, and may e.g. comprise a valve 128 to control the supply of gas. The first 124 and the second 125 discharge valve are configured to be operable between an open and a closed position. Both discharge valves (124 and 125) are in a closed position when the pressure is increased in the compartment 126.
[0105] The provision of a sluice vessel 123 downstream of the reactor vessel 101 allows the pressure to be remained within the reactor vessel 101, while the pressure may be significantly increased and decreased in the sluice vessel 123. A pressure drop resulting from the discharge of biomass from the second discharge valve 125 of the sluice vessel 123 improves the division of the pretreated biomass 119 into smaller particles. The sluice vessel 123 may therefore be adapted for steam explosion. Performing the steam explosion outside of and downstream of the reactor vessel 101 is beneficial in that potential deposits resulting from harsh pretreatment conditions (high pressures and high temperatures) are prevented within the reactor vessel 101. By increasing the pressure inside the sluice vessel 123, a higher pressure drop is obtained when the biomass is discharged from the second discharge valve 125. As a result, the treated biomass will be divided into smaller pieces compared to if a direct discharge from the reactor vessel 101 is performed.
[0106] With reference to
[0107] In the hydrolysis unit, the pretreated biomass is subject to enzymatic hydrolysis by means of saccharification enzymes. Fermentation of the hydrolysate into a target chemical is typically performed by means of fermenting organism, such as bacteria and/or yeast. The system 300 may also comprise a product recovery unit, such as distillation or ion exchange chromatography, arranged downstream of and in fluid communication with the fermentation unit 303.
[0108] Even though the present disclosure has been described with reference to specific exemplifying embodiments thereof, many different alterations, modifications and the like will become apparent for those skilled in the art.
[0109] Variations to the disclosed embodiments can be understood and effected by the skilled addressee in practicing the present disclosure, from a study of the drawings, the disclosure, and the appended claims. Furthermore, in the claims, the word “comprising” does not exclude other elements or steps, and the indefinite article “a” or “an” does not exclude a plurality.