REVERSIBLE FLOOR COVERING ELEMENT
20230046217 · 2023-02-16
Inventors
Cpc classification
E04F2201/025
FIXED CONSTRUCTIONS
E04F2201/0138
FIXED CONSTRUCTIONS
E04F15/105
FIXED CONSTRUCTIONS
E04F2201/0153
FIXED CONSTRUCTIONS
International classification
Abstract
A floor covering element includes coupling means at two opposite edges. The floor covering element includes one or a combination of two or more of the following features: the top surface and/or the bottom surface is, at the respective edge, provided with a lowered surface, such as a bevel; the coupling means comprise a tongue with one or more elastically bendable portions; the coupling means are configured to allow for a closed connection at only one of the top and bottom surfaces; the coupling means allow for an assembly and/or disassembly by angling in, respectively out, upwardly and downwardly; the groove and/or the tongue are formed by a separate insert; the coupling means have a varying geometry along the respective edge; the floor covering element has a decorative surface at the top surface and at the bottom surface.
Claims
1.-17. (canceled)
18. A floor covering element having a major top surface and a major bottom surface and having at least two edges comprising coupling means, wherein these coupling means allow to create a mutual locking with a similar floor covering element at the respective edges, wherein said locking is active in a horizontal direction perpendicular to the respective edge and in the plane of the floor covering elements, and is active in a vertical direction perpendicular to the plane of the floor covering elements, wherein said floor covering element further shows one or a combination of two or more of the following features: at least one of the top surface and the bottom surface is, at the respective edge, provided with a lowered surface, such as a bevel; only one of the top surface and the bottom surface is, at the respective edge, provided with a lowered surface, such as a bevel, the other surface being free from lowered surface at the respective edge, such that the joint between two adjacent floor covering elements is flush at said other surface, or at least with height differences lower than 0.15 mm; said coupling means are basically shaped as a tongue-in-groove joint, wherein said tongue comprises one or more elastically bendable parts that bend upon forming the joint, wherein the elastically bendable part remains in a bent condition when connected; said coupling means are configured to allow for a closed connection, i.e. without intermediate space or with a space smaller than 0.15 mm between the coupled edges, at only one of the top surface and the bottom surface, while at the other major surface a space is available larger than the possible space at the one surface; said coupling means allow for a disassembly by angling out upwardly and downwardly; said coupling means are basically shaped as a tongue-in-groove joint, wherein the groove and/or the tongue are partially or wholly formed by a separate, plastic, insert, e.g. made by extrusion or injection molding, wherein said insert is made of a material harder or more flexible or less filled than the basic material of the floor covering element, wherein the insert is provided; said coupling means have a varying geometry along the respective edge; and are discontinuous along said edge; said floor covering element has a decorative surface at the top surface and at the bottom surface.
19. The floor covering element of claim 18, wherein said floor covering element has a decorative surface at the top surface and at the bottom surface.
20. The floor covering element of claim 19, wherein said decorative surface comprises a wear layer provided over a decorative print.
21. The floor covering element of claim 20, wherein said floor covering element is panel-shaped, such as a laminate floor panel, a panel of LVT (luxury vinyl tile), a panel having a core of, whether or not filled, thermoplastic material with one or two decorative surface layers.
22. The floor covering element of claim 18, wherein said floor covering element is sheet-shaped, such as a cushion or compact vinyl sheet or polyolefin or polyurethane sheet.
23. The floor covering element according claim 18, wherein said floor covering element is reversible in the sense that the user may, upon choice, install the floor covering element with any of the major surfaces facing to the room.
24. The floor covering element of claim 18, wherein the coupling means are configured such that said floor covering element is reversible in the sense that the user may, upon choice, install a plurality of such floor covering elements to form a floor covering, wherein in the floor covering at least one of the floor covering elements is installed with its major top surface facing to the room; coupled with its coupling means to the coupling means of at least one of the floor covering elements installed with its major bottom surface facing to the room.
25. The floor covering element of claim 18, wherein said coupling means allow for connection by means of a mainly horizontal shifting movement of the respective edges towards each other.
26. The floor covering element of claim 18, wherein said coupling means allow for connection by means of a downward movement of one of the edges towards the other.
27. The floor covering element of claim 18, wherein said floor covering element has a thickness of 3 mm or more.
28. The floor covering element of claim 18, wherein said coupling means allow for connection by means of a rotational movement about the edges of the respective major upper surfaces, as well as by means of a rotational movement about the edges of the respective major bottom surfaces.
29. The floor covering element of claim 28, wherein said floor covering elements are rectangular with a pair of opposing long edges and a pair of opposing short edges, wherein said coupling means are available at said pair of opposing long edges, and wherein said pair of opposing short edges is provided with coupling means as well.
30. The floor covering element of claim 29, wherein said coupling means at said pair of opposing short edges allow for a connection by means of a downward movement of either of the edges towards the other.
31. The floor covering element of claim 28, wherein a first one of said pair of opposite long edges at least comprises a portion that horizontally extends beyond the edge of said major upper surface and an excavation formed in the side of said portion opposite said major upper surface, while a second one of said pair of opposite long edges at least comprises a portion that horizontally extends beyond the edge of said major bottom surface, and an excavation formed in the side of said portion opposite said major bottom surface, wherein in a coupled condition of two such floor covering elements, one or more of the following features are available: horizontally locking surfaces are available on material portions bordering said excavations in a horizonal direction outwardly; said horizontally locking surfaces are in contact and/or said horizontally locking surfaces extend at an angle A with said major upper surface of 30 to 60°; said horizontally locking surfaces extend at least about midway in the thickness of said floor covering elements; vertically locking surfaces are available on one or more material portions bordering one or more of said excavations in a vertical direction; said vertically locking surfaces are in contact and/or extend at an angle A2-A3 with said major upper surface of 20 to 45°; the features of the previous two paragraphs combined, wherein the angle A at which said horizontally locking surfaces extend is larger than the angle A2-A3 at which said vertically locking surfaces extend; the angle A4-A5 enclosed between the vertical and the imaginary line connecting the edges of the major surfaces is at both opposite edges is comprised between 10 and 30°; said portions extending beyond the respective major surfaces both have a horizontal extension between 10 and 30% of the floor covering element thickness; the horizontal extension of both portions is about equal, i.e. have a ratio between 1:0.7 and 0.7:1; in a connected condition all locking surfaces are arranged in an area which extends horizontally to a lesser extent than vertically; said horizontal extension is less than 75% of the vertical extension.
32. The floor covering element of claim 30, wherein a first one of said pair of opposite short edges at least comprises a portion that horizontally extends beyond the edge of said major upper surface and an excavation formed in the side of said portion opposite said major upper surface, while a second one of said pair of opposite short edges at least comprises a portion that horizontally extends beyond the edge of said major bottom surface, and an excavation formed in the side of said portion opposite said major bottom surface, wherein in a coupled condition of two such floor covering elements, one or more of the following features are available: horizontally locking surfaces are available on material portions bordering said excavations in a horizonal direction outwardly; said horizontally locking surfaces are in contact and/or said horizontally locking surfaces extend at an angle A with said major upper surface of 60° to 100°; said horizontally locking surfaces extend at least about midway in the thickness of said floor covering elements; vertically locking surfaces are available on one or more material portions bordering one or more of said excavations in a vertical direction; said vertically locking surfaces are in contact and/or extend at an angle A2-A3 with said major upper surface of 20 to 45°; the features of the previous two paragraphs combined, wherein the angle A at which said horizontally locking surfaces extend is larger than the angle A2-A3 at which said vertically locking surfaces extend; the angle A4-A5 enclosed between the vertical and the imaginary line connecting the edges of the major surfaces is at both opposite edges comprised between 35° and 60°; said portions extending beyond the respective major surfaces both have a horizontal extension between 0.5% and 5% of the thickness of the floor covering element; the horizontal extension of both portions is about equal, i.e. have a ratio between 1:0.7 and 0.7:1; in a connected condition all locking surfaces are arranged in an area which extends horizontally about equally as vertically; said horizontal extension is within 80 to 120% of the vertical extension.
33. The floor covering element of claim 18, wherein the coupling means are provided such that in coupled condition in a floor covering of a first such floor covering element with a second such floor covering element both with their top surface facing to the room, at the coupled edges of the first such floor covering element with the second such floor covering element, a point of symmetry at the middle of the height of the floor covering element is provided such that the coupling means of the first coupled floor covering element are symmetrical with respect to the point of symmetry with the coupling means of the second coupled floor covering element.
34. A floor covering element having a decorative surface at both the major top surface and the major bottom surface, wherein the floor covering element has straight edges and/or is provided with a tongue and groove joint only locking in the horizontal direction, or, only locking in the vertical direction.
Description
[0047] With the intention of better illustrating some features and aspects of the present invention, here below, as examples without any limitative character, some preferred embodiments are described with reference to the attached drawings, wherein:
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[0064] The floor covering elements 1 illustrated here have a core 7 and a top and bottom decoration layer 8 forming, respectively, the major top surface 2 and the major bottom surface 3. The floor covering elements 1 are reversible in the sense that the user may, upon choice, install the floor covering element 1 with any of the major surfaces 2-3 facing to the room.
[0065] As mentioned in the introduction, and as illustrated here, thickness variations among adjacent floor covering elements 1 may be present. The element 1 shown at the right hand side has a total thickness T1, while the element 1 at the left hand side has a thickness T2 which is larger than T1. The present example practices the first listed feature of the invention, namely in that at least one of the top and bottom surfaces 2-3 is provided with a lowered surface 9. In this case it concerns the major surface 3 depicted at the bottom in the present orientation of the floor covering element 1, and the lowered edge is shaped as a bevel at both opposite edges 4-5, such that in the shown connected condition a V-groove is formed.
[0066] The coupling means 6 have been machined taking the major surface 2, depicted here as top surface, as the reference surface, such that, in the coupled condition, the possible height difference between the adjacent elements 1 is within the requirements of EN 13329, or even at maximum smaller than 0.10 mm. The lowered surface 9 is present at the opposite major surface 3 to hide possible thickness differences ΔT, which are present in the case of the illustrated example elements 1.
[0067] It is further clear that in the represented example also the second listed feature has been practiced, namely in that only one of the major surfaces 3 has been provided with a lowered edge 9.
[0068] The example of
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[0071] The embodiment of
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[0073] The possibility to disassemble in two rotational senses is mainly attained through designing the groove 12 such that it is bordered by lips 19-20 of unequal length, and by orienting the vertically active contact surface 21 between the tongue 11 and the shortest lip 19 such that it is tangent or about tangent to a circle C1 having its centerpoint at the distal edge 15 of the major surface 2 covering the longest lip 20. Preferably, the contact surface 21 is planar and extends tangentially to or with a deviation D1 of not more than 30°, preferably not more than 10° or 5°, to the tangent of the circle C1.
[0074] The longer lip 20 may be more flexible than the short lip 19. The flexibility of the longer groove lip permits a deviation D1 as illustrated here, i.e. a deviation D1 such that the vertical locking surface 21 is closer oriented towards the horizontal than the tangent to the circle C1 is at this location, namely at least at the midpoint of the locking surface 21. The longer groove lip 20 preferably extends beyond the short groove lip 19 over a distance E that is within 0.5 to 1.5 times the elements thickness T.
[0075] Preferably, as illustrated, the joint is closed at the major surface 2 closest to the longest groove lip 20, while the joint shows a gap S at the major surface 3 closest to the shortest groove lip 19.
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[0081] The embodiment of
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[0083] horizontally locking surfaces 29-30 are available on material portions bordering the excavations 26-28 in a horizonal direction H outwardly; the horizontally locking surfaces 29-30 are in contact and extend at an angle A with the major upper surface 2 of 30 to 60°. The horizontally locking surfaces 29-30 extend at least about midway in the thickness of the floor covering elements 1, i.e. having a portion located on the central plane C2 of the floor covering element 1;
[0084] vertically locking surfaces 31-32 are available on one or more material portions bordering one or more of the excavations 26-28 in a vertical direction V; one pair of the vertically locking surfaces 31-33 is in contact, while a gap S1 is present between a second pair 32-34 of the vertically locking surfaces. Both pairs of vertical locking surfaces 31-33; 32-34 extend at an angle A2-A3 with the major upper surface 2 of 20 to 45°;
[0085] the angle A at which the horizontally locking surfaces 29-30 extend is larger than one or both angles A2-A3 at which the vertically locking surfaces 31-33; 32-34 extend;
[0086] the angle A4-A5 enclosed between the vertical and the imaginary line 35-36 connecting the edges of the major surfaces, including possible lowered surfaces 9, is at both opposite edges 4-5 comprised between 10 and 30°. Preferably, as is the case here, the imaginary lines 35-36 at both opposite edges 4-5 are parallel or about parallel, i.e. have a difference in inclination smaller than 5°, or even smaller than 2°.
[0087] the portions 25-27 extending beyond the respective major surfaces 2-3 both have a horizontal extension E1-E2 between 10 and 30% of the panel thickness T. In this case the horizontal extension E1-E2 of both portions is about equal;
[0088] in a connected condition all locking surfaces 29 30 31 32 33 34 37 38 are arranged in an area which extends horizontally to a lesser extent than vertically. In this case the horizontal extension E3 is less than 75% of the vertical extension V3, namely about half the vertical extension V3.
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[0090] The embodiment of
[0091] As is apparent from
[0092] horizontally locking surfaces 43-44 are available on material portions bordering the excavations 40-42 in a horizonal direction outwardly; the horizontally locking surfaces 43-44 are in contact and extend at an angle A with the major upper surface 2 of 60° to 100°; the horizontally locking surfaces 43-44 extend at least about midway, in the thickness of the floor covering elements 1, i.e. having a portion located on the central plane C2 of the floor covering element 1;
[0093] vertically locking surfaces 45-46 are available on one or more material portions bordering one or more of the excavations 40-42 in a vertical direction; one pair of the vertically locking surfaces 45-47 is in contact, while a gap S3 is present between a second pair of the vertically locking surfaces 46-48. The vertically locking surfaces 45-46-47-48 all extend at an angle A2-A3 with the major upper surface 2 of 20 to 45°;
[0094] the angle A at which the horizontally locking surfaces 43-44 extend is larger than one or both angles A2-A3 at which the vertically locking surfaces 45-47;46-48 extend;
[0095] the angle A4-A5 enclosed between the vertical and the imaginary lines 49-50 connecting the edges 15 of the major surfaces 2-3 is at both opposite edges 23-24 comprised between 35° and 60°; Preferably, as is the case here, the imaginary lines 49-50 at both opposite edges 23-24 are parallel or about parallel, i.e. have a difference in inclination smaller than 5°, or even smaller than 2°.
[0096] the portions 39-41 extending beyond the respective major surfaces 2-3 both have a horizontal extension E1-E2 between 0.5% and 5% of the panel thickness T. In this case the horizontal extension E1-E2 of both portions is about equal.
[0097] in a connected condition all locking surfaces 43 44 45 46 47 48 51 52 are arranged in an area which extends horizontally over a distance E2 which is about 85% of the distance V3 over which it extends vertically.
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[0101] While the previously described embodiments all have coupling means 6 with contours which are basically formed out of one and the same material, either because they have been formed in the material of the panel, as is the case in the embodiments of
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[0103] It is further noted that the embodiments of
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[0108] The embodiment of
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[0110] horizontally locking surfaces 29-30 are available on material portions bordering the excavations 26-28 in a horizonal direction H outwardly; the horizontally locking surfaces 29-30 are in contact and extend at an angle A with the major upper surface 2 of 45°. The horizontally locking surfaces 29-30 extend at least about midway in the thickness of the floor covering elements 1, i.e. having a portion located on the central plane C2 of the floor covering element 1;
[0111] vertically locking surfaces 31-32-33-34 are available on one or more material portions bordering one or more of the excavations 26-28 in a vertical direction V; in the embodiment shown in
[0112] the angle A (45° in the example) at which the horizontally locking surfaces 29-30 extend is larger than both angles A2-A3 (which are 30° in this example) at which the vertically locking surfaces 31-33; 32-34 extend;
[0113] the angles A4-A5 enclosed between the vertical and the imaginary line 35-36 connecting the edges of the major surfaces is at both opposite edges 4-5 comprised between 10 and 30°, in the example 15°. Preferably, as is the case here, the imaginary lines 35-36 at both opposite edges 4-5 are parallel or about parallel, i.e. have a difference in inclination smaller than 5°, or even smaller than 2°.
[0114] the portions 25-27 extending beyond the respective major surfaces 2-3 both have a horizontal extension E1-E2 between 10 and 30% of the panel thickness T. In this case the horizontal extension E1-E2 of both portions is equal, and 15% of the thickness T of the panel;
[0115] in a connected condition all locking surfaces 29-30-31-32-33-34-37-38 are arranged in an area which extends horizontally to a lesser extent than vertically. In this case the horizontal extension E3 is less than 75% of the vertical extension V3, namely about half the vertical extension V3.
[0116] The coupling means 6 are provided such that in coupled condition in a floor covering of a first such floor covering element with a second such floor covering element both with their top surface 2 facing to the room, at the coupled edges of the first such floor covering element with the second such floor covering element, a point of symmetry P at the middle of the height of the floor covering element is provided such that the coupling means 6 of the first coupled floor covering element are symmetrical with respect to the point of symmetry with the coupling means 6 of the second coupled floor covering element. This symmetry involves the portions 25, 27 (it is meant that the portion 25 is symmetrical to the portion 27); excavations 26, 28 (it is meant that the excavation 26 is symmetrical to the excavation 28); and all the locking surfaces 29 30 31 34 37 38 of the first and the second coupled panels. The floor panels (1) shown in
[0117] The floor panels shown in
[0118] The invention has been illustrated here with a so-called SPC panel. This is a panel having a core 7 of filled thermoplastic material, in this case PVC (polyvinylchloride), preferably having a filler content higher than 50 weight percent. The plasticizer content in the PVC is preferably below 5 phr, or even zero. At both major surfaces 2-3 a decoration layer 8 has been provided. In this case the decoration layer 8 comprising a print, such as a printed PVC foil, with thereupon a wear layer, such as a layer of transparent PVC. Other decoration layers 8, such as wooden layers below or above 1 mm thickness, or melamine based layers, such as layers comprising one or more melamine impregnated paper layers, are not excluded.
[0119] It is clear that the invention can be practiced with many different types of panels, such as with traditional laminate flooring panels, with panels of engineered wood, or with panels having a mineral based core, such as a core of cement fiber board, or magnesiumoxide (MgO) board, or gypsum board.
[0120] The present invention is in no way limited to the forms of embodiment described above and shown in the figures, however, such floor covering elements may be realized in various forms and dimensions without leaving the scope of the present invention.