FLUSH MOUNT DECK HATCH SEAL SYSTEM
20240002018 ยท 2024-01-04
Inventors
Cpc classification
International classification
Abstract
A hatch seal system for a hatch opening of a water vessel deck includes a frame, a gasket assembly and a hatch cover. Particularly, the gasket assembly is disposed within the frame and includes an elongate strip of metal material, such as a strip of wire mesh, and a synthetic rubber material surrounding the elongate strip of metal material. The gasket system, along with the hatch cover, provide a watertight seal that will not dislodge from the frame under extreme weather conditions, thereby providing longevity and preventing sinking of a vessel on which the flush mount deck hatch seal system is installed.
Claims
1. A hatch seal system for a hatch opening in a water vessel deck, the hatch seal system comprising: a frame configured to install into and border the hatch opening, the frame including a flange portion and a cover receiving portion, the flange portion contacting the water vessel deck when installed and extending substantially parallel thereto, the cover receiving portion extending downwardly from the flange portion into the hatch opening when installed and substantially perpendicular to the water vessel deck, the cover receiving portion including a space; a gasket assembly disposed about a bottom of the space, the gasket assembly including at least one elongate strip of metal material and a synthetic rubber material surrounding the at least one elongate strip of metal material; and a hatch cover configured to selectively cover the hatch opening, the hatch cover including a top surface opposite a bottom surface and a peripheral lip extending downwardly from the top surface and substantially perpendicular to the top surface and the water vessel deck, the hatch cover being movably attached to the frame such that the hatch cover is movable between a closed position and an open position, the closed position covering the hatch opening; and wherein the peripheral lip is inserted into the space when in the closed position and an edge of the peripheral lip is pressed into the synthetic rubber material, causing the synthetic rubber material to surround the edge of the peripheral lip, thereby creating a watertight seal for the hatch opening.
2. The hatch seal system of claim 1, further comprising at least one latch mechanism attached to the hatch cover, the at least one latch mechanism configured to lock the hatch cover in the closed position.
3. The hatch seal system of claim 2, wherein the at least one latch mechanism includes a rotating shaft, a latch arm and a stopper attached to a distal end of the latch arm, the rotating shaft configured for insertion into an aperture of the hatch cover, the latch arm extending at least substantially perpendicular to a bottom end of the rotating shaft and configured for movement between a latched position and an unlatched position, the latched position including the stopper being located directly underneath the cover receiving portion, thereby preventing the hatch cover from being moved into the open position.
4. The hatch seal system of claim 1, wherein the at least one elongate strip of metal material includes a strip of wire mesh.
5. The hatch seal system of claim 4, wherein the at least one elongate strip of metal material includes a pair of side members and a plurality of lateral members attached between the pair of side members and spaced equally apart along a length thereof.
6. The hatch seal system of claim 5, wherein the plurality of lateral members are attached to a bottom side of the pair of side members.
7. The hatch seal system of claim 6, wherein the pair of side members each include a width of 1/16 inch and wherein the plurality of lateral members each include a width of inch.
8. The hatch seal system of claim 1, wherein the at least one elongate strip of metal material is welded to the cross-panel.
9. The hatch seal system of claim 8, wherein the synthetic rubber material fills at least a third of the space.
10. The hatch seal system of claim 9, wherein the cover receiving portion includes a generally U-shaped cross-section.
11. The hatch seal system of claim 10, wherein the cover receiving portion includes a pair of side panels and a cross-panel attached therebetween, a first side panel of the pair of side panels may be attached to and extending downwardly and perpendicular to the flange portion, the cross-panel attached to and extending substantially perpendicular to the first side panel, and a second side panel of the pair of side panels attached to and extending upwardly and perpendicular to the cross-panel, and wherein the space is defined between the pair of side panels and the cross-panel defines the bottom of the space.
12. The hatch seal system of claim 11, wherein the hatch cover is made from an aluminum material.
13. The hatch seal system of claim 12, wherein the frame is made from a stainless steel material.
14. The hatch seal system of claim 13, wherein in the closed position the top surface of the hatch cover and a top surface of the flange portion are at least substantially flush with the water vessel deck.
15. A hatch seal system for a hatch opening in a water vessel deck, the hatch seal system comprising: a frame configured to install into and border the hatch opening, the frame including a flange portion and a cover receiving portion, the flange portion contacting the water vessel deck when installed and extending substantially parallel thereto, the cover receiving portion extending downwardly from the flange portion into the hatch opening when installed and substantially perpendicular to the water vessel deck, the cover receiving portion including a generally U-shaped cross-section having a pair of side panels and a cross-panel attached therebetween, a first side panel from the pair of side panels being attached to and extending downwardly and perpendicular to the flange portion, the cross-panel attached to and extending substantially perpendicular to the first side panel, and a second side panel from the pair of side panels attached to and extending upwardly and perpendicular to the cross-panel, the pair of side panels including a space therebetween and the cross-panel defining a bottom of the space; a gasket assembly disposed about the bottom of the space, the gasket assembly including at least one strip of wire mesh attached to the cross-panel and a synthetic rubber material surrounding the at least one strip of wire mesh, the at least one strip of wire mesh including a pair of side members and a plurality of lateral members attached between the pair of side members and spaced equally apart along a length thereof, the plurality of lateral members attached to a bottom side of the pair of side members; and a hatch cover configured to selectively cover the hatch opening, the hatch cover including a top surface opposite a bottom surface and a peripheral lip extending downwardly from the top surface and substantially perpendicular to the top surface and the water vessel deck, the hatch cover being movably attached to the frame such that the hatch cover is movable between a closed position and an open position, the closed position covering the hatch opening; at least one latch mechanism attached to the hatch cover and configured to lock the hatch cover in the closed position, the at least one latch mechanism including a rotating shaft, a latch arm and a stopper attached to a distal end of the latch arm, the rotating shaft configured for insertion into an aperture of the hatch cover, the latch arm extending at least substantially perpendicular to a bottom end of the rotating shaft and configured for movement between a latched position and an unlatched position, the latched position including the stopper being located directly underneath the cover receiving portion, thereby preventing the hatch cover from being moved into the open position; wherein the peripheral lip is inserted into the space when in the closed position and an edge of the peripheral lip is pressed into the synthetic rubber material, causing the synthetic rubber material to surround the edge of the peripheral lip, and thereby creating a watertight seal for the hatch opening; and wherein in the closed position the top surface of the hatch cover and a top surface of the flange portion are at least substantially flush with the water vessel deck.
16. The hatch seal system of claim 15, wherein the at least one elongate strip of metal material is welded to the cross-panel.
17. The hatch seal system of claim 16, wherein the synthetic rubber material fills at least a third of the space.
18. The hatch seal system of claim 17, wherein the hatch cover is made from an aluminum material.
19. The hatch seal system of claim 18, wherein the frame is made from a stainless steel material.
20. A hatch seal system for a hatch opening in a water vessel deck, the hatch seal system comprising: a frame configured to install into and border the hatch opening, the frame made from a stainless steel material, the frame including a flange portion and a cover receiving portion, the flange portion contacting the water vessel deck when installed and extending substantially parallel thereto, the cover receiving portion extending downwardly from the flange portion into the hatch opening when installed and substantially perpendicular to the water vessel deck, the cover receiving portion including a generally U-shaped cross-section having a pair of side panels and a cross-panel attached therebetween, a first side panel from the pair of side panels attached to and extending downwardly and perpendicular to the flange portion, the cross-panel attached to and extending substantially perpendicular to the first side panel, and a second side panel from the pair of side panels attached to and extending upwardly and perpendicular to the cross-panel, the pair of side panels including a space therebetween and the cross-panel defining a bottom of the space; a gasket assembly attached to the cross-panel, the gasket assembly including at least one strip of wire mesh welded to the cross-panel and a synthetic rubber material surrounding the at least one strip of wire mesh, the synthetic rubber filling at least a third of the space, the at least one strip of wire mesh including a pair of side members and a plurality of lateral members attached between the pair of side members and spaced equally apart along a length thereof, the plurality of lateral members attached to a bottom side of the pair of side members; and a hatch cover configured to selectively cover the hatch opening, the hatch cover made from an aluminum material, the hatch cover including a top surface opposite a bottom surface and a peripheral lip extending downwardly from the top surface and substantially perpendicular to the top surface and the water vessel deck, the hatch cover being movably attached to the frame such that the hatch cover is movable between a closed position and an open position, the closed position covering the hatch opening; at least one latch mechanism attached to the hatch cover and configured to lock the hatch cover in the closed position, the at least one latch mechanism including a rotating shaft, a latch arm and a stopper attached to a distal end of the latch arm, the rotating shaft configured for insertion into an aperture of the hatch cover, the latch arm extending at least substantially perpendicular to a bottom end of the rotating shaft and configured for movement between a latched position and an unlatched position, the latched position including the stopper being located directly underneath the cover receiving portion, thereby preventing the hatch cover from being moved into the open position; wherein the peripheral lip is inserted into the space when in the closed position and an edge of the peripheral lip is pressed into the synthetic rubber material, causing the synthetic rubber material to surround the edge of the peripheral lip and thereby creating a watertight seal for the hatch opening; and wherein in the closed position the top surface of the hatch cover and a top surface of the flange portion are at least substantially flush with the water vessel deck.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] The figures which accompany the written portion of this specification illustrate embodiments and methods of use for the present disclosure, a flush mount deck hatch seal system, constructed and operative according to the teachings of the present disclosure.
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[0030] The various embodiments of the present invention will hereinafter be described in conjunction with the appended drawings, wherein like designations denote like elements.
DETAILED DESCRIPTION
[0031] As discussed above, embodiments of the present disclosure relate to a hatch cover system and more particularly to a flush mount deck hatch seal system. Generally, the flush mount deck hatch seal system may include a frame rail having a gasket system disposed therein. The gasket system may include a strip of wire mesh and a synthetic rubber material surrounding the strip of wire mesh. The gasket system may provide a watertight seal that particularly withstands extreme weather conditions and other extraneous elements, such as fuel. This may prevent a vessel on which the hatch system is installed from sinking and may improve longevity.
[0032] Particularly, the flush mount deck hatch seal system may prevent commonly known problems associated with current hatch systems, such as freezing gaskets, rotting rubber, gaskets coming loose from the frame, etc. Thus, the flush mount deck hatch seal system provides peace of mind knowing that no unwanted water will escape below deck, especially into areas such as the engine room.
[0033] Referring now more specifically to the drawings by numerals of reference, there is shown in
[0034] As shown in
[0035] As shown in
[0036] As shown in
[0037] The cover receiving portion 112 may include a generally U-shaped cross-section 113. Particularly, the cover receiving portion 112 may include a pair of side panels 114 and a cross-panel 115 attached therebetween. A first side panel 1141 from the pair of side panels 114 may be attached to and extend downwardly and perpendicular to the flange portion 120. The first side panel 1141 may abut a side of the hatch opening 6. The cross-panel 115 may be attached in between the pair of side panels 114. Particularly, the cross-panel 115 may be attached to and extend substantially perpendicular from a bottom end of the first side panel 1141, and a second side panel 1142 from the pair of side panels 114 may be attached to and extending upwardly and perpendicular to the cross-panel 115 (parallel to the first side panel 1142). As shown, the second side panel 1142 may include a shorter length than the first side panel 1141. Further, a space 118 (
[0038] The hatch cover 130 may be configured to selectively cover the hatch opening 6. As such, the hatch cover 130 may be movably attached to the frame 110 such that the hatch cover 130 is movable between a closed position 136 (wherein the hatch cover 130 covers the hatch opening 6) and an open position 135 (wherein the hatch cover 130 uncovers the hatch opening 6 and the hatch opening 6 is accessible). As shown in
[0039] The hatch cover 130 may include the top surface 131 opposite a bottom surface 132 and a peripheral lip 133 extending downwardly from the top surface 131 and substantially perpendicular to the top surface 131 and the water vessel deck 5. In some embodiments, the hatch cover 130 may be made from, or at least comprise, (but is not limited to) an aluminum material. Further, in some embodiments, as shown particularly in
[0040] As shown particularly in
[0041] As above, the frame 110 (or frame rail) may be one continuous piece having rounded corners; as such, in this embodiment, the at least one elongate strip of metal material 121 may include one continuous strip of metal material extending an entirety of the frame 110. In other embodiments, the at least one elongate strip of metal material 121 may include four strips of metal material; one for each side of the frame 110. It should however be appreciated that the at least one elongate strip of metal material 121 is not limited to any amounts discussed here.
[0042] The synthetic rubber material 122 is removed from
[0043] As shown in
[0044] As above, the gasket assembly 120 may be disposed about the bottom of the space 118. Particularly, as shown in
[0045] As shown particularly in
[0046] To aid in this, an indent 126 (
[0047] As shown in
[0048] To keep the hatch cover 130 in the closed position 136, at least one latch mechanism 140 may also be provided and configured to lock the hatch cover 130 in the closed position 136. Particularly, as shown in
[0049] The rotating shaft 141 may be configured to rotate and in doing so, may move the latch arm 142 between a latched position 105 and an unlatched position 106. As shown in
[0050] To move the latch arm 142, as shown in
[0051] Further, in this example, as shown particularly in
[0052] As above, the hatch seal system 100 may preferably be mounted flush to the water vessel deck 5. Due to this, it is contemplated that the hatch cover 130 may be walked on, stood on, have items placed thereon, etc. and as such, should be able to withstand heavy forces being placed thereon. As such, as shown in
[0053] As shown in
[0054] The embodiments of the invention described herein are exemplary and numerous modifications, variations and rearrangements can be readily envisioned to achieve substantially equivalent results, all of which are intended to be embraced within the spirit and scope of the invention. Further, the purpose of the foregoing abstract is to enable the U.S. Patent and Trademark Office and the public generally, and especially the scientist, engineers and practitioners in the art who are not familiar with patent or legal terms or phraseology, to determine quickly from a cursory inspection the nature and essence of the technical disclosure of the application.