CUTTING BLADE HAVING A CLAMPING BORE WITH A COOLANT INLET, BLADE HOLDER AND CUTTING TOOL
20240001454 ยท 2024-01-04
Assignee
Inventors
Cpc classification
B23B27/16
PERFORMING OPERATIONS; TRANSPORTING
B23B2210/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A cutting tool with a coolant system having a cutting blade, a cutting insert and a blade holder. The cutting blade has a first blade bore having a first bore peripheral surface and an entry gap recessed therein. On assembling the cutting tool, a fastening element clamps the first bore peripheral surface and seals the first blade bore, releasably securing the cutting blade to the blade holder and allowing a fluid connection between the blade holder and the cutting blade.
Claims
1. A cutting blade (20) having a blade width W and comprising: opposite first and second blade side surfaces (22, 24); a peripheral blade surface (30) connecting the first and second blade side surfaces (22, 24); a first insert seat (50) located at an intersection of the first blade side surface (22), the second blade side surface (24) and the peripheral blade surface (30); a first blade bore (60) opening out to the first and second blade side surfaces (22, 24; a first blade inlet (80a); and a first blade outlet (82a) opening out towards the first insert seat (50) and in fluid connection with the first blade inlet (80a); the first blade bore (60) having a first blade bore axis (B) defining an outward-radial direction (Ro) extending radially outwardly therefrom and an inward-radial direction (Ri) opposite to the outward-radial direction (Ro); the first blade bore (60) comprising: a first bore edge (62a) formed at an intersection of the first blade side surface (22) and the first blade bore (60); a second bore edge (62b) formed at an intersection of the second blade side surface (24) and the first blade bore (60); and a first bore peripheral surface (64) connecting the first and second bore edges (62a, 62b), and comprising a first bore abutment sub-surface (66a); wherein: the first bore peripheral surface (64) further comprises an entry gap (68) recessed further than the first bore abutment sub-surface (66a) from the first blade bore axis (B); and the entry gap (68) is in fluid connection with the first blade inlet (80a).
2. The cutting blade (20) according to claim 1, wherein: the blade width W fulfills the condition: 1.4 mmW3.6 mm.
3. The cutting blade (20) according to claim 1, wherein: the first bore abutment sub-surface (66a) conically tapers inwardly towards the first blade bore axis (B) from the first blade side surface (22).
4. The cutting blade (20) according to claim 1, wherein: the first bore abutment sub-surface (66a) comprises a first entry abutment sub-surface (70a) located between the entry gap (68) and the first bore edge (62a).
5. The cutting blade (20) according to claim 4, wherein: the first bore abutment sub-surface (66a) and the first entry abutment sub-surface (70a) conically taper inwardly towards the first blade bore axis (B) from the first blade side surface (22).
6. The cutting blade (20) according to claim 1, wherein: an imaginary bisector plane (P) passes mid-way between the first and second blade side surfaces (22, 24); the first bore abutment sub-surface (66a) is located between the imaginary bisector plane (P) and the first bore edge (62a); the first bore peripheral surface (64) further comprises a second bore abutment sub-surface (66b) located between the imaginary bisector plane (P) and the second bore edge (62b); and the entry gap (68) opens out to the first and second bore abutment sub-surfaces (66a, 66b).
7. The cutting blade (20) according to claim 6, wherein: the first bore abutment sub-surface (66a) conically tapers inwardly towards the first blade bore axis (B) from the first blade side surface (22) to the imaginary bisector plane (P); and the second bore abutment sub-surface (66b) conically tapers inwardly towards the first blade bore axis (B) from the second blade side surface (24) to the imaginary bisector plane (P).
8. The cutting blade (20) according to claim 7, wherein: The first and second bore abutment sub-surfaces (66a, 66b) conically taper relative to the first blade bore axis B at a cone angle fulfilling the condition: 40140.
9. The cutting blade (20) according to claim 8, wherein: the cone angle fulfilling the condition: 5090.
10. The cutting blade (20) according to claim 9, wherein: the cone angle fulfilling the condition: 5570.
11. The cutting blade (20) according to claim 6, wherein: the first bore abutment sub-surface (66a) comprises a first entry abutment sub-surface (70a) located between the entry gap (68) and the first bore edge (62a); and the second bore abutment sub-surface (66b) comprises a second entry abutment sub-surface (70b) located between the entry gap (68) and the second bore edge (62b).
12. The cutting blade (20) according to claim 11, wherein: the first bore abutment sub-surface (66a) and the first entry abutment sub-surface (70a) conically taper inwardly towards the first blade bore axis (B) from the first blade side surface (22); and the second bore abutment sub-surface (66b) and the second entry abutment sub-surface (70b) conically taper inwardly towards the first blade bore axis (B) from the second blade side surface (24).
13. A cutting tool (1) comprising: a blade holder (100); a fastening element (150); a cutting blade (20) according to claim 1, releasably secured to the blade holder (100); and a cutting insert (10) releasably secured to the cutting blade (20); the blade holder (100) comprises: a holder fastening surface (120) being perpendicular to a holder fastening surface longitudinal plane (M) containing a holder fastening surface longitudinal axis (A); a first holder bore (122) opening out to the holder fastening surface (120); and a holder outlet (132) opening out to the holder fastening surface (120) and in fluid connection with a holder inlet (134); the fastening element (150) comprises: a fastening element engagement portion (152); and a fastening element head (154) comprising a fastening element abutment surface (156); the second blade side surface (24) abuts the holder fastening surface (120); and the fastening element (150) clamps the cutting blade (20) to the blade holder (100) via the first blade bore (60) and the first holder bore (122) and seals the first blade bore (60) at the first bore edge (62a).
14. The cutting tool (1) according to claim 13, wherein: the first bore abutment sub-surface (66a) comprises a first entry abutment sub-surface (70a) located between the entry gap (68) and the first bore edge (62a); and the fastening element abutment surface (156) abuts against the first entry abutment sub-surface (70a).
15. The cutting tool (1) according to claim 13, wherein: the fastening element (150) is flush with, or recessed relative to, the first blade side surface (22).
16. The cutting tool (1) according to claim 13, wherein: the holder fastening surface (120) is mirror symmetric with respect to the imaginary holder fastening surface longitudinal plane (M).
17. The cutting tool (1) according to claim 13, wherein: the first holder bore (122) and the holder outlet (132) are spaced apart from each other and are in fluid connection via a holder groove (136) recessed on the holder fastening surface (120).
18. The Cutting tool (1) according to claim 17, wherein: the holder outlet (132) is located closer to a center (C) of the holder fastening surface (120) than the first holder bore (122).
19. The cutting tool (1) according to claim 13, wherein: an imaginary bisector plane (P) passes mid-way between the first and second blade side surfaces (22, 24); the first bore abutment sub-surface (66a) is located between the imaginary bisector plane (P) and the first bore edge (62a); the first bore peripheral surface (64) further comprises a second bore abutment sub-surface (66b) located between the imaginary bisector plane (P) and the second bore edge (62b); the entry gap (68) opens out to the first and second bore abutment sub-surfaces (66a, 66b); and the cutting blade (20) is secured to the blade holder (100) with either: the second blade side surface (24) abutting the holder fastening surface (120) and the fastening element (150) engaging the first holder bore (122), clamping the first bore abutment sub-surface (66a) and sealing the first blade bore (60) at the first bore edge (62a); or the first blade side surface (22) abutting the holder fastening surface (120) and the fastening element (150) engaging the first holder bore (122), clamping the second bore abutment sub-surface (66b) and sealing the first blade bore (60) at the second bore edge (62b).
20. The cutting tool (1) according to claim 19, wherein: at the entry gap (68), the first and second bore abutment sub-surfaces (66a, 66b) comprise, respectively, first and second entry abutment sub-surfaces (70a, 70b); and the fastening element abutment surface (156) abuts against one of the first and second entry abutment sub-surfaces (70a, 70b).
Description
BRIEF DESCRIPTION OF THE FIGURES
[0031] For a better understanding of the present application and to show how the same may be carried out in practice, reference will now be made to the accompanying drawings, in which:
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[0046] It will be appreciated that for simplicity and clarity of illustration, elements shown in the figures have not necessarily been drawn to scale. For example, the dimensions of some of the elements may be exaggerated relative to other elements for clarity, or several physical components may be included in one functional block or element. Further, where considered appropriate, reference numerals may be repeated among the figures to indicate corresponding or analogous elements.
DETAILED DESCRIPTION OF THE INVENTION
[0047] In the following description, various aspects of the subject matter of the present application will be described. For purposes of explanation, specific configurations and details are set forth in sufficient detail to provide a thorough understanding of the subject matter of the present application. However, it will also be apparent to one skilled in the art that the subject matter of the present application can be practiced without the specific configurations and details presented herein.
[0048] Attention is first drawn to
[0049] Drawing attention to
[0050] The cutting blade 20 is preferably plate-shaped, with elongated first and second blade side surfaces 22, 24. In such case, the peripheral blade surface 30 is elongated along the first and second blade side surfaces 22, 24 and thinner (having a much smaller dimension) in a direction perpendicular to the blade side surfaces 22, 24.
[0051] In some embodiments, an imaginary bisector plane P passes mid-way between, the first and second blade side surfaces 22, 24. The imaginary bisector plane P is also preferably, but optionally, parallel to the first and second blade side surfaces 22, 24.
[0052] In some embodiments, the peripheral blade surface 30 may have opposite top and bottom blade surfaces 32, 34 and opposite rear and front blade surfaces 36, 38 connecting the top and bottom blade surfaces 32, 34.
[0053] A first insert seat 50 is located at an intersection of the first blade side surface 22, the second blade side surface 24 and the peripheral blade surface 30. Specifically, the first insert seat may be located at an intersection of the first blade side surface 22, the second blade side surface 24, the top blade surface 32 and the front blade surface 38.
[0054] A blade width W is measurable between the first and second blade side surfaces 22, 24. In some embodiments, the blade width W may be uniform along the full length of the cutting blade 20. In embodiments with a non-uniform blade width W, the values of the blade width W are measured in the vicinity of the first insert seat 50.
[0055] A first blade clamping bore 60 (first blade bore 60) has a first blade bore axis B and opens out to the first and second blade side surfaces 22, 24. An outward-radial direction Ro is defined as extending radially outwardly from the first blade bore axis B, and an inward-radial direction Ri is defined opposite to the outward-radial direction Ro. The first blade bore axis B may be, preferably but optionally, perpendicular to the imaginary bisector plane P.
[0056] The first blade bore 60 has a first bore edge 62a and a second bore edge 62b. The first bore edge 62a is formed at an intersection of the first blade side surface 22 and the first blade bore 60. The second bore edge 62b is formed at an intersection of the second blade side surface 24 and the first blade bore 60.
[0057] A first bore peripheral surface 64 connects the first and second bore edges 62a, 62b. The first bore peripheral surface 64 has a first bore abutment sub-surface 66a. As shown in
[0058] The first bore peripheral surface 64 preferably, but optionally, further has a second bore abutment sub-surface 66b. As shown in
[0059] The first bore peripheral surface 64 is shaped in a manner allowing a fastening element 150 to clamp directly against it. For example, the first and second bore abutment sub-surfaces 66a, 66b may be, respectively, countersunk relative to the first and second side surfaces 22, 24. This allows the fastening element 150 to be confined to the first blade bore 60, leading to lesser protrusion of the fastening elements 150 relative to the cutting tool 1.
[0060] The first bore peripheral surface 64 further has an entry gap 68 recessed further than the first bore abutment sub-surface 66a from the first blade bore axis B. In some embodiments, the entry gap 68 may open out to the first bore abutment sub-surface 66a. The entry gap 68 may further open out to the second bore abutment sub-surface 66b.
[0061] The first bore abutment sub-surface 66a may have a first entry abutment sub-surface 70a located at the entry gap 68. Specifically, the first entry abutment sub-surface 70a is located between the entry gap 68 and the first bore edge 62a. The first entry abutment sub-surface 70a is recessed further than a remainder of the first bore abutment sub-surface 66a, relative to the first blade bore axis B.
[0062] The second bore abutment sub-surface 66b may have a second entry abutment sub-surface located at the entry gap 68. Specifically, the second entry abutment sub-surface 70b is located between the entry gap 68 and the second bore edge 62b. The second entry abutment sub-surface is recessed further than a remainder of the second bore abutment sub-surface 66b, relative to the first blade bore axis B.
[0063] In some embodiments, the first bore abutment sub-surface 66a may conically taper inwardly towards the first blade bore axis B, from the first blade side surface 22 to the imaginary bisector plane P. Likewise, the second bore abutment sub-surface 66b may conically taper inwardly towards the first blade bore axis B, from the second blade side surface 24 to the imaginary bisector plane P.
[0064] It will be noted that the language of from and to does not require the first and second bore abutment sub-surfaces 66a, 66b to intersect any of the following: first blade side surface 22, the second blade side surface 24 and the imaginary bisector plane P, but rather that, said differently, a said surface extends between any of the imaginary bisector plane P, the first and the second blade side surfaces 22, 24.
[0065] Alternative to the inward conical tapering of the first and second bore abutment sub-surfaces 66a, 66b described above and shown, the first and second bore abutment sub-surfaces 66a, 66b may, feasibly although less preferably, have a step configuration (not shown).
[0066] In some embodiments, the first bore abutment sub-surface 66a and the first entry abutment sub-surface 70a may conically taper inwardly towards the first blade bore axis B, from the first blade side surface 22. Further, the second bore abutment sub-surface 66b and the second entry abutment sub-surface 70b may conically taper inwardly towards the first blade bore axis B, from the second blade side surface 24.
[0067] In some embodiments, as shown in
[0068] The first and second bore abutment sub-surfaces 66a, 66b may also be recessed (i.e., set back from) relative to the first and second blade side surfaces 22, 24, respectively. Specifically, the first and second bore abutment sub-surfaces 66a, 66b may be recessed relative to the first and second blade side surfaces 22, 24 in a direction along the first blade bore axis B.
[0069] The second bore abutment sub-surface 66b may have mirror image symmetry with the first bore abutment sub-surface 66a relative to the imaginary bisector plane P.
[0070] Alternatively, it is possible that there may be no mirror symmetry and the second bore abutment sub-surface 66b may be shaped differently from the first bore abutment sub-surface 66a.
[0071] In some embodiments, the cutting blade 20 may further have at least one additional blade clamping bore 72 (additional blade bore 72), separate of the first blade bore 60, opening out to the first and second blade side surfaces 22, 24. Each additional blade bore 72 has an additional bore peripheral surface 74 extending between the first and second blade side surfaces 22, 24. Additional blade bores 72 allow better stability of the cutting blade 20 in the blade holder 100. Preferably, but optionally, as seen in the figures, two additional blade bores 72 may be provided, given a total of three bores.
[0072] The additional bore peripheral surface 74 is shaped in a manner allowing fastening elements 150 to clamp directly against it. More particularly, the additional bore peripheral surface 74 is countersunk relative to the first and/or second blade side surfaces 22, 24. This allows the fastening element 150 to be confined to the additional blade bore 72, leading to lesser protrusion of the fastening elements 150 relative to the cutting tool 1. For example, the additional bore peripheral surface 74 may have a double ended conical shape, tapering inwardly from the first and second blade side surfaces 22, 24.
[0073] As best seen in
[0074] Preferably, when the cutting blade 20 has a plurality of bores, specifically at least a first blade bore 60 and an additional blade bore 72, the blade bores are located proximate the peripheral blade surface 30 and distanced from one another. Having the plurality of bores spread out may allow for improved stability of the fastening of the cutting blade 20 in the blade holder 100.
[0075] The cutting blade 20 further has a first blade coolant inlet 80a (first blade inlet 80a) and a first blade coolant outlet 82a (first blade outlet 82a) in fluid connection with the first blade inlet 80a. Preferably, but optionally, as seen in
[0076] The first and second blade outlets 82a, 82b open out basically directed towards the first insert seat 50, in order to supply coolant to the cutting insert 10 during machining operations. Preferably, but optionally, due to the plate-shape of the cutting blade 20, the first and second blade outlets 82a, 82b open out to the peripheral blade surface 30 in the vicinity of the first insert seat Most preferably, the first and second blade outlets 82a, 82b open out to a different one of the top and the front blade surfaces 32, 38.
[0077] The entry gap 68 is in fluid connection with the first and second blade inlets 80a, 80b. Specifically, the first and second blade inlets 80a, 80b may open out to the first bore peripheral surface 64 at the entry gap 68.
[0078] As seen in
[0079] The holder fastening surface 120 can preferably be configured with size and shape to allow selective abutment of the second blade side surface 24 in a first configuration of the cutting tool 1 (as seen in
[0080] For example, the holder fastening surface 120 may be mirror symmetric with respect to the imaginary holder fastening surface longitudinal plane M. This is one preferred option to achieve the first and second configurations mentioned above. Notably, both configurations allow coolant to pass through the cutting blade 20.
[0081] The blade holder 100 may also have opposite front and back holder surfaces 102, 104 with a peripheral holder surface 106 located therebetween. In such case, as shown in the figures, the holder fastening surface 120 is preferably located on the front holder surface 102, opposite the back holder surface 104.
[0082] The holder outlet 132 opens out to the holder fastening surface 120 and is in fluid connection with the holder inlet 134. For example, as shown in
[0083] In some embodiments, the blade holder 100 may further have at least one additional holder bore 124 opening out to the holder fastening surface 120. Having at least one additional holder bore 124 may improve the stability of the fastening of the cutting blade 20 to the blade holder 100.
[0084] In some embodiments, the holder outlet 132 may be spaced apart from the first holder bore 122, opening out to the holder fastening surface 120 with no overlap between the holder outlet 132 and the first holder bore 122. In such case, the holder outlet 132 and the first holder bore 122 may be in fluid connection via a holder groove 136 recessed on the holder fastening surface 120.
[0085] As discussed below, in the assembled cutting tool 1, the holder groove 136 is in fluid connection with the holder outlet 132 and the entry gap 68 of the cutting blade 20. This allows coolant to be supplied from the blade holder 100 to the first and second blade inlets 80a, 80b of the cutting blade 20 without compromising the engagement between the first holder bore 122 and the fastening element 150.
[0086] In embodiments with the holder outlet 132 separate of the first holder bore 122, and having at least one additional holder bore 124, it is preferable to have the first holder bore 122 and the at least one additional holder bore 124 spaced apart from one another and spread out, thereby increasing the stability of the fastening of the cutting blade 20 to the blade holder 100. Thus, it is preferable, in such cases, that the holder outlet 132 is located closer to a center C of the holder fastening surface 120 than the first holder bore 122. It is further preferable that the holder outlet 132 is located closer to the center C of the holder fastening surface 120 than the at least one additional holder bore 124. Stated differently, it is preferable that the first holder bore 122 is located closer to the periphery of the holder fastening surface 120 than the holder outlet 132.
[0087] Alternatively, the holder outlet 132 may merge with the first holder bore 122, with the first holder bore 122 both engaging the fastening element 150 and allowing the passage of coolant to the cutting blade 20. This may be achieved, for example, via a groove (not shown) recessed into a side of the first holder bore 122.
[0088] On assembling the cutting tool 1, the second blade side surface 24 is brought into abutment against the holder fastening surface 120. Further, the fastening element 150 passes through the first blade bore 60, engaging the first holder bore 122, clamping the first bore abutment sub-surface 66a and securing the cutting blade 20 to the blade holder 100. The holder outlet 132 is then in fluid connection with the first and second blade inlets 80a, 80b.
[0089] As best seen in
[0090] The fastening element 150 may protrude slightly beyond the cutting blade 20, when fastened to the blade holder 100, in a direction parallel to the first blade bore axis B. Specifically, the fastening element 150 may protrude from the cutting blade 20 by less than 2 millimeters. Preferably, the fastening element 150 protrudes from the cutting blade 20 by less than 1 millimeter. Most preferably, as seen in
[0091] In some embodiments, the cutting blade 20 may be secured to the blade holder 100 in a different position. Specifically, the cutting blade 20 may be secured to the blade holder 100 in a reversed position (as seen in
[0092] In the first position (as seen in
[0093] In a reversed position (as seen in
[0094] In both positions, as described above, the fastening element 150 acts as a seal, allowing a fluid connection between the first and second blade inlets 80a, 80b and the holder outlet 132.
[0095] Drawing attention to
[0096] The fastening element head 154 has a fastening element abutment surface 156. The fastening element abutment surface 156 may conically taper towards the fastening element engagement portion 152. In such case, the fastening element abutment surface 156 has a cone shape corresponding to that of the first or second bore abutment sub-surfaces 66a, 66b. Alternatively, in other embodiments, the fastening element abutment surface 156 may be stepped (not shown) to correspond to a stepped first or second bore abutment sub-surface (not shown). The fastening element 150 may be, for example, a conical headed screw.
[0097] The fastening element abutment surface 156 abuts against the first bore abutment sub-surface 66a. In some embodiments, the fastening element abutment surface 156 may abut either one of the first and second bore abutment sub-surfaces 66a, 66b. Alternatively, the second bore abutment sub-surface 66b may accommodate a differently shaped fastening element.
[0098] To clarify, the seal created by the fastening element 150 and the first blade bore 60 hampers, or prevents, a fluid connection (i.e. leak) between the first blade bore 60 and the side surfaces of the cutting tool 1. To elaborate, the seal is between the fastening element abutment surface 156 and one of the first and second bore abutment sub-surfaces 66a, 66b. Further, the seal allows a continuous fluid connection between the holder inlet 134 and the first and second blade outlets 82a, 82b. The seal created by the fastening element 150 and the first blade bore 60 is not necessarily hermetic and may have some leakage.
[0099] The fastening element 150 of the present invention is preferably, but optionally, a commercially available clamping screw, shaped and sized to fit the first holder bore 122.
[0100] As best seen in
[0101] In some embodiments, the fastening element abutment surface 156 may abut the first entry abutment sub-surface 70a, in addition to abutting the first bore abutment sub-surface 66a. Upon reversing the cutting blade 20 in the blade holder 100, the fastening element abutment surface 156 may abut the second entry abutment sub-surface 70b, in addition to abutting the second bore abutment sub-surface 66b. To clarify, reversing the cutting blade 20 refers to disassembling the cutting tool 1 by first disengaging the at least one fastening element 150 from the cutting blade 20 and blade holder 100, flipping the cutting blade 20 around, thereby switching the position of the first and second blade side surfaces 22, 24 and bringing the surface previously not abutting the holder fastening surface 120 into abutment with the holder fastening surface 120. Then, fastening the cutting blade 20 to the blade holder 100.
[0102] Although the subject matter of the present application has been described to a certain degree of particularity, it should be understood that various alterations and modifications could be made without departing from the spirit or scope of the invention as hereinafter claimed.