VERTICAL ORTHOGONAL TOP EXHAUSTING AIR DUCT STRUCTURE OF DEEPLY-BURIED SUBWAY STATION AND CONSTRUCTION METHOD THEREFOR
20240003254 ยท 2024-01-04
Assignee
- HUA; Fucai (Beijing, CN)
- LEI; Gang (Beijing, CN)
- YANG; Zhihui (Beijing, CN)
- ZHU; Zhiyong (Beijing, CN)
- Beijing Urban Construction Design&Development Group Co., Limited (Beijing, CN)
Inventors
- Fucai HUA (Beijing, CN)
- Gang LEI (Beijing, CN)
- Zhihui Yang (Beijing, CN)
- Zhiyong ZHU (Beijing, CN)
- Guangliang ZHENG (Beijing, CN)
- Jianye ZHU (Beijing, CN)
- Chunxin HU (Beijing, CN)
- Endi CHI (Beijing, CN)
- Chanhong WANG (Beijing, CN)
- Li Wang (Beijing, CN)
- Ning Li (Beijing, CN)
Cpc classification
International classification
Abstract
Combination of an open and a hidden excavation for constructing a vertical orthogonal top exhausting air duct structure of a deeply-buried subway station is provided. Four horizontal air ducts: left and right piston air ducts, an exhaust air duct, and a fresh air duct are thrown out of the underground, respectively, leading to left and right piston air shafts, an exhaust air shaft, a fresh air shaft, and an entrance/exit of fire-fighting. The fourth underground floor is communicated with the hall floor of the station main body, and the fifth underground floor is communicated with the running tunnel and the platform floor of the station main body. During operation, the train will enter and exit the station through the fifth underground floor of the air duct, and the piston air and heat will enter the four transverse air ducts through the air duct main body.
Claims
1. A vertical orthogonal top exhausting air duct structure of a deeply-buried subway station, comprising air duct split parts and an air duct main body part, wherein: each air duct split part is located at its corresponding one of the two sides of the air duct main body part, the air duct split parts and the air duct main body part are constructed simultaneously; the air duct split parts comprise a left piston air shaft, a right piston air shaft, an exhaust air shaft, a fresh air shaft, and partial air duct transverse channels, the partial air duct transverse channels comprising a partial left piston air duct transverse channel, a partial right piston air duct transverse channel, a partial exhaust air duct transverse channel and a partial fresh air duct transverse channel; the air duct main body part is divided into a first-stage open excavated foundation pit, hidden excavated arch cover parts, second-stage open excavated foundation pits, a third-stage open excavated foundation pit, and remaining air duct transverse channels, the remaining air duct transverse channels comprising a remaining left piston air duct transverse channel, a remaining right piston air duct transverse channel, a remaining exhaust air duct transverse channel, and a remaining fresh air duct transverse channel; the partial left piston air duct transverse channel is communicated with the remaining left piston air duct transverse channel and they form a left piston air duct transverse channel, the partial right piston air duct transverse channel is communicated with the remaining right piston air duct transverse channel and they form a right piston air duct transverse channel, the partial exhaust air duct transverse channel is communicated with the remaining exhaust air duct transverse channel and they form an exhaust air duct transverse channel; the partial fresh air duct transverse channel is communicated with the remaining fresh air duct transverse channel and they form a fresh air duct transverse channel; and the air duct main body part is located between a running tunnel and a station main body.
2. A method for constructing a vertical orthogonal top exhausting air duct of a deeply-buried subway station, wherein construction of the air duct split parts comprising the following steps: step 1.1: constructing locking ring beams at the positions above the ground of a left piston air shaft, a right piston air shaft, an exhaust air shaft, and a fresh air shaft, and installing foundation embedded parts of a lifting derrick; step 1.2: carrying out an earthwork excavation for a vertical shaft, and excavating along with supporting; step 1.3: spraying concrete for the first time, and installing a grid steel frame and a steel mesh; step 1.4: spaying concrete to seal a surrounding rock; step 1.5: repeating steps 1.2 to 1.4 until excavating to a bottom elevation of the vertical shaft; step 1.6: sealing a bottom of the vertical shaft; step 1.7: erecting three grid steel frames jointly from the left piston air shaft, the right piston air shaft, the exhaust air shaft, and the fresh air shaft, respectively, at positions of their respective air duct transverse channels, and setting a mortar anchor rod; step 1.8: excavating the partial left piston air duct transverse channel, the partial right piston air duct transverse channel, the partial exhaust air duct transverse channel, and the partial fresh air duct transverse channel in full face from the left piston air shaft, the right piston air shaft, the exhaust air shaft, and the fresh air shaft, respectively, and constructing an anchor rod, binding a steel mesh, and spraying concrete; step 1.9: laying a waterproof layer of a bottom plate and constructing the bottom plate; step 1.10: laying remaining waterproof layers and constructing an arch part and the second lining of a side wall; step 1.11: repeating steps 1.8 to 1.10 until partial piston air duct transverse channels being completed; construction of the air duct main body part comprises the following steps: step 2.1: before the excavation, carrying out dewatering inside a pit to lower the groundwater level to 1 m below the final excavation surface of a foundation pit; at a top of a slope, making an intercepting ditch and hardening ground to prevent surface water from seeping into the bottom of the slope; step 2.2: setting a primary steel pipe pile in a rock stratum; step 2.3: constructing a crown beam, erecting an knee bracing, and setting a prestressed anchor rod; step 2.4: excavating a downward earthwork excavation, excavating a first-stage open excavated foundation pit layer by layer from top to bottom, spraying a layer of concrete to seal the surrounding rock after the excavation, then setting an anchor rod, hanging a steel mesh, and then constructing a sprayed concrete panel; step 2.5: excavating the first-stage open excavated foundation pit layer by layer to an elevation of a support of arch cover feet, i.e., a top elevation of an initial support of an horizontal transverse channel, and beginning construction of a hidden excavated arch cover part; step 2.6: setting an advanced large pipe shed in the open excavated foundation pit; step 2.7: using shotcrete with a thickness of 100-200 mm or concrete with a thickness of 200-500 mm to seal the tunnel face; step 2.8: firstly, excavating pilot tunnels on both side walls in sequence, spraying concrete to seal the surrounding rock, erecting a grid arch frame, erecting a temporary steel support, binding a steel mesh, and spraying concrete; step 2.9: removing loosened soil at a foundation of grid feet after each grid arch frame being erected, and constructing a shotcrete cushion layer with a thickness of 100 mm as the foundation of the grid feet to ensure the stability of the grid; step 2.10: excavating two middle pilot tunnels with a longitudinal offset of about after excavation, spraying concrete immediately to seal the surrounding rock, erecting a grid arch frame, erecting a temporary steel support, binding a steel mesh, and spraying concrete; step 2.11: constructing an arch cover structure and removing a temporary support in midspan in sections; step 2.12: excavating of a second-stage foundation pit under protection of the arch cover structure; step 2.13: after excavating to the bottom elevation of the air duct transverse channels, suspending the excavation and beginning excavating ingates on both sides to enter the tunnel, and excavating four remaining air duct transverse channels; step 2.14: after the construction of a second lining of the remaining air duct transverse channels being completed, continuing a downward earthwork excavation; an excavation part of a third-stage foundation pit being vertically separated along an outer contour line of a station main body structure from the bottom elevation of the air duct transverse channels; step 2.15: continuing a downward excavation within a range of a steel pipe pile, and constructing a support in same time; step 2.16: where the pit being excavated to 300 mm above a foundation pit cushion layer, carrying out a foundation pit acceptance, and excavating the remaining earthwork manually; after excavating to a designed elevation, leveling the foundation pit immediately, draining the accumulated water in the pit, and constructing a cushion layer in time; step 2.17: a hidden excavation construction of the station main body being carried out from the foundation pit of the air duct main body; step 2.18: after the station main body structure being hidden excavated in full face and the tunnel being entered, laying a waterproof layer of the air duct main body structure, and then constructing the second lining structure of the air duct main body in sequence from bottom to top; step 2.19: after the concrete second lining structure of the air duct main body reaching 75% of a designed strength, backfilling and tamping earthwork to restore the ground.
3. The method according to claim 2, wherein: a guide steel pipe with a diameter of 140 mm, a wall thickness of 5 mm, L=0.8 m is selected in step 2.6 to ensure the construction accuracy of a long pipe shed; and the long pipe shed covers the whole horizontal depth of the arch cover.
4. The method according to claim 3, wherein: a length of the long pipe shed is 16 m, which is formed by hot-rolled seamless steel pipes with each section having a length of 4 m and being connected by threads; cement slurry is used for grouting with a water-cement ratio of 1:1 and a grouting pressure of 0.5-2.0 MPa; after grouting, the steel pipes are filled with cement mortar of M7.5 to enhance a strength of the pipe shed.
5. The method according to claim 2, wherein: the construction of the second-stage open excavated foundation pit in step 2.12 is divided into two parts, one part comes from a continuous downward excavation of the first-stage foundation pit, and the other part comes from a downward covered excavation from hidden excavation segments under a protection of the arch cover; during construction, the principle of supporting followed by excavating is adopted; after excavation, a layer of concrete is sprayed immediately to seal the surrounding rock, then an anchor rod are set, a steel mesh is hung, and a sprayed concrete panel is constructed.
6. The method according to claim 2, wherein: tunnel entrances of the remaining left piston air duct transverse channel and the remaining fresh air duct transverse channel in step 2.13 are located below the first-stage open excavated foundation pit, and tunnel entrances of the remaining right piston air duct transverse channel and the remaining exhaust air duct transverse channel are located below the arch cover.
7. The method according to claim 6, wherein: excavating in full face is used for the remaining left piston air duct transverse channel and the remaining fresh air duct transverse channel below the open excavated foundation pit to enter the tunnel, with specific steps as below: A. excavating in full face, constructing an anchor rod, binding a steel mesh, and spraying concrete; B. laying a waterproof layer of a bottom plate and constructing the bottom plate; C. laying the remaining waterproof layer and constructing an arch part and the second lining of the side wall; the progress of the arch part and the second lining of the side wall should be one excavation footage behind an inverted arch of the bottom plate.
8. The method according to claim 6, wherein: the remaining right piston air duct transverse channel and the remaining exhaust air duct transverse channel below the arch cover are excavated using a Center Diaphragm Method, with specific steps as below: A. excavating a left pilot tunnel, spraying concrete immediately to seal the surrounding rock, erecting a grid steel arch frame and a vertical temporary steel support of I-type, binding a steel mesh, and then spraying concrete with a thickness of 150 mm; B. excavating a right pilot tunnel with an offset of 0.5 m, spraying concrete immediately to seal the surrounding rock, and erecting a grid steel arch frame; after each grid arch being erected, removing the loosened soil at the foundation of the grid feet and constructing a shotcrete cushion layer with a thickness of 100 mm as the foundation of grid feet to ensure the stability of the grid; C. after the arch cover reaching the designed strength, removing a temporary steel support of I-type, and constructing the second lining structure of the air duct at an ingate; D. the length of the ingate segment being about 3 m, and the excavation depth not exceeding 0.5 m; segments following the ingate section being excavated in full face.
9. The method according to claim 6, wherein: the four remaining air duct transverse channels finally converge with the partial transverse channels excavated from the air shaft in step 1.11 to form fully communicated air duct transverse channels.
10. The method according to claim 2, wherein: in step 2.17, the station main body hidden excavated from the main foundation pit of the air duct is excavated using the three-bench-seven-step method.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0072] Referring to
[0073] The vertical orthogonal top exhausting air duct structure of the deeply-buried subway station and a method for constructing the same comprise:
[0074] As shown in
[0075] The station main body part 33 is communicated with the third-stage open excavated foundation pit 24 in a way of communication shown in
[0076] The present disclosure also discloses a method for constructing the above vertical orthogonal top exhausting air duct of a deeply-buried subway station, comprising the following steps:
[0077] Referring to
[0089] Referring to
[0104] 1. Among the four remaining partial air duct transverse channels, the remaining partial air duct transverse channels comprise the remaining left piston air duct transverse channel 25 and the remaining fresh air duct transverse channel 28 whose tunnel entrances are located below the first-stage open excavated foundation pit, and the remaining right piston air duct transverse channel 26 and the remaining exhaust air duct transverse channel 27 whose tunnel entrances are located below the arch cover, such that the disturbances to the arch cover structure are reduced and the construction safety is ensured. Therefore, the two types of the transverse channels adopt different ways of excavation.
[0105] 2. Excavating in full face is used for the remaining left piston air duct transverse channel 25 and the remaining fresh air duct transverse channel 28 below the open excavated foundation pits, with specific steps as below: [0106] A. excavating in full face, constructing anchor rods, binding a steel mesh, and spraying the concrete; [0107] B. laying a waterproof layer on a bottom plate and constructing the bottom plate; [0108] C. laying the remaining waterproof layers, constructing an arch part and the second lining of the side wall; wherein the progress of the arch part and the second lining of the side wall should be one excavation footage behind the inverted arch of the bottom plate.
[0109] 3. The remaining right piston air duct transverse channel 26 and the remaining exhaust air duct transverse channel 27 below the arch cover are excavated using the Center Diaphragm Method (CD method), with specific steps as below: [0110] A. excavating the left pilot tunnel, spraying the concrete immediately for the first time to seal the surrounding rock, erecting grid steel arch frames with 25 and a vertical temporary steel support of I-22, binding a steel mesh, then spraying the concrete with a thickness of 150 mm; [0111] B. excavating the right pilot tunnel with an offset of 0.5 m, spraying the concrete immediately for the first time to seal the surrounding rock, and erecting grid steel arch frames, wherein the loosened soil at the foundation of the grid feet should be removed after each grid frame being erected, and a shotcrete cushion layer with a thickness of 100 mm is constructed as the foundation of the grid feet to ensure the stability of the grid; [0112] C. removing the temporary steel support of I-22 after the arch cover reaching the designed strength, and constructing the second lining structure of the air duct at the ingates; [0113] D. the length of the ingate segment being about 3 m, wherein the excavation footage should not exceed 0.5 m, the segments following the ingate are excavated in full face, with the steps described in the above key point 2.
[0114] 4. The four remaining air duct transverse channels finally converge with the partial transverse channels excavated from the air shafts in the above step 1.11, respectively, to form fully communicated air duct transverse channels. Where the tunnel faces of the two construction parties approach each other, one party should stop the construction and the other party should continue the excavation. [0115] Step 2.14: after the construction of the second lining construction of the remaining air duct transverse channels being completed, a downward earthwork excavation is continued. The excavation part of the third-stage foundation pit 24 is perpendicularly separated along the outer contour line of the station main body structure from the bottom elevation of the air duct transverse channel. The second-stage foundation pit, which does not overlap with the contour of the station main body along a perpendicular direction, is sealed at the bottom with the concrete of C20 with a thickness of 200 mm. [0116] Step 2.15: as shown in
[0128] The air duct main body and the segments above the ground are comprised. The segments above the ground comprise a left piston air duct, a right piston air duct, a fresh air duct, an exhaust air duct, a left piston air shaft, a right piston air shaft, an exhaust air shaft, a fresh air shaft, and an entrance/exit for fire-fighting. The piston air shafts, the exhaust air shafts, the fresh air shafts, and the entrance/exit for fire-fighting are constructed using the inverted hanging shaft wall method. After the piston air ducts, the fresh air ducts, and the exhaust air ducts pass the bottom of the air shafts and the tunnel is entered by excavating an ingate for the main body, a hidden excavation is used for construction.
[0129] The air duct main body part is an underground five-story structure, which can be constructed using the open excavation method. Considering the possibility of insufficient reserve space for the ground construction, it is suggested to use a combination of an open excavation and a hidden excavation for constructions in the present disclosure. The first underground floor adopts a combination of an open excavation and a hidden excavation, wherein four horizontal air ducts, i.e., the left and right piston air ducts, the exhaust air duct, and the fresh air duct, which are thrown out of the first underground floor and respectively lead to the left and right piston air shafts, the exhaust air shaft, the fresh air shaft, and the entrance/exit of firefighting, respectively. The second to the fifth underground floors are the second-stage open excavated parts. The fourth underground floor is connected with the floor where the hall of the station main body locates, and the fifth underground floor is connected with the running tunnels and the floor where the platform of the station main body locates. During travelling, the train will enter and exit the station through the fifth underground floor of the air duct, and the piston air and heat brought by it will enter the four horizontal air ducts through the air duct main body, and be transmitted to the external environment through the four air shafts.
[0130] Because the top exhausting air duct main body is located between the running parts and the station main body, in the overall construction planning, the open excavated foundation pit of the air duct main body can serve as a mucking vertical shaft or a starting and receiving shaft of a shield which are required for the station main body and the running tunnels. Compared to constructing temporary vertical and inclined shafts, the foundation pits are on a larger scale and fewer turning points are needed, which makes it easier for construction. Thus, the construction progress can be accelerated and the construction duration can be reduced. In addition, as an auxiliary structure of the station, the air ducts do not need to be backfilled later. Better economic benefits are obtained.
[0131] It is obvious that the above descriptions and documentations are only examples and not intended to limit the disclosure, application, or use of the present disclosure. Although the embodiments have been described in the embodiments and illustrated in the accompanying drawings, the present disclosure is not limited to specific examples described in the accompanying drawings and as currently considered the best mode to implement the teachings of the present disclosure. The scope of the present disclosure will comprise any embodiments that fall within the preceding specifications and accompanying claims.