LIFTING APPARATUS FOR A LIFTING CRANE
20240002195 ยท 2024-01-04
Inventors
Cpc classification
B66C1/108
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A lifting apparatus for a lifting crane is adapted to carry an elongated component, including a frame with at least one holding means for holding the component with an essentially horizontal orientation and a crane connection device for connecting the apparatus to the lifting crane, wherein a tilting system for actively tilting the frame or the apparatus relative to the horizontal plane.
Claims
1. A lifting apparatus for a lifting crane, adapted to carry an elongated component, comprising a frame with at least one holding means for holding the component with an essentially horizontal orientation and a crane connection device for connecting the apparatus to the lifting crane, wherein a tilting system for actively tilting the frame or the apparatus relative to the horizontal plane.
2. The lifting apparatus according to claim 1, wherein the tilting system is adapted to shift the crane connection device relative to the frame.
3. The lifting apparatus according to claim 1, wherein the crane connection device comprises at least one crane connection element and at least one connection arm or connection arm construction comprising several connection arms coupling the connection element to the frame, wherein the connection arm or the connection arms are either pivotally attached to the connection element and the frame or wherein the connection device or the connection arm or the connection arms are linearly movable along the frame.
4. The lifting apparatus according to claim 1, wherein the tilting system comprises at least one controllable actuator for tilting the frame relative to the crane connection device.
5. The lifting apparatus according to claim 4, wherein the actuator is coupled to the or one of the connection arms and the frame for shifting them relative to each other.
6. The lifting apparatus according to claim 5, wherein the actuator is or comprises a hydraulic or pneumatic or electric cylinder, an electric motor or a spindle drive.
7. The lifting apparatus according to claim 4, wherein at least one control device is provided for controlling the movement of the at least one actuator.
8. The lifting apparatus according to claim 7, wherein at least one sensor means for sensing a given or upcoming vertical tilting of the lifting apparatus or of the frame or of the holding means is provided, whereby the control device is adapted to control the actuator depending on the sensor means information.
9. The lifting apparatus according to claim 1, wherein a pitching system for pitching the component around its longitudinal axis is provided.
10. The lifting apparatus according to wherein the at least one holding means as a part of the pitching system is pivotable around a rotation axis.
11. The lifting apparatus according to claim 9, wherein the or each holding means comprises a C-shaped holding part with holding elements for engaging the component, which holding part is movable along an arched guide means.
12. The lifting apparatus according to claim 11, wherein the holding part is guided on rollers or slide elements arranged in or along the guide means.
13. A crane comprising a lifting means with the lifting apparatus according to claim 1.
14. A method for lifting an elongated component, using the crane according to claim 13, wherein during the lifting process, when a vertical tilting movement of the lifting apparatus or at least the possibility of such a vertical tilting movement is detected, the tilting system is controlled by a control device based on the provided sensor means information for tilting the frame relative to the horizontal plane for counteracting the tilting movement.
15. The method according to claim 14, wherein in addition to controlling the tilting system during the lifting process the pitching system is controlled by the control device based on the provided sensor means information.
Description
BRIEF DESCRIPTION
[0046] Some of the embodiments will be described in detail, with reference to the following figures, wherein like designations denote like members, wherein:
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
[0055]
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DETAILED DESCRIPTION
[0057]
[0058] To the connection device 4 an inventive lifting apparatus 5, often also called yoke, is attached. The lifting apparatus 5 comprises a frame 6 with two end-standing support arms 7, which here have a C-form.
[0059] A component, here a rotor blade 8, is carried by the lifting apparatus 5. The C-shaped support arms 7 are equipped with respective holding means for holding or gripping the rotor blade 8.
[0060] The rotor blade 8 is arranged in a horizontal direction and is lifted to be attached to a mounting interface 9 of a hub 10 of a wind turbine 11 shown in
[0061] The connection of the lifting apparatus 5 to the connection device 4 is not stiff. It is realized for example by a cable connection 28, which allows for the lifting apparatus 5 and therefore for the rotor blade 8 to rotate around a vertical axis. For stabilizing the lifting apparatus 5 respectively the blade 8 taglines 15 are attached to the lifting apparatus 5, by which a horizontal movement may be avoided or at least widely compensated.
[0062] The cable connection 28 does not only allow for a rotation around a vertical axis, but also for a tilting movement around a horizontal axis, which tilting movement is shown by the arrows P1. This tilting movement makes the lifting apparatus 5 tilt to the left or right side shown in
[0063] For counteracting such a vertical movement, the lifting apparatus 5 comprises a tilting system 14, which is adapted to change the geometry of the lifting apparatus 5 for shifting the connection point or connection centre, in which the lifting apparatus 5 is attached to the crane respectively the connection device, relative to the centre of gravity of the combination of lifting apparatus 5 and blade 8, which shift finally results in an intended tilt of the frame 6 of the lifting apparatus 5 and therefore also the blade 8 in order to compensate an unwanted vertical movement of the blade root 12.
[0064]
[0065] The connection arms 17 are pivotally attached to the crane connection element 16, they pivot around first pivot axes 19. The other end of the connection arms 17 are pivotally connected to the frame 6, they pivot around pivot axes 20.
[0066] The tilting system 14 further comprises at least one actuator 21, for example a hydraulic or pneumatic cylinder, which is controlled by at least one control means 22, which communicates with respective sensor means 23 for example provided at the frame 6. The actuator 21 respectively the cylinder is fixed with one end to the frame 6 and with the other end, for example the piston end, to the left connection arm 17.
[0067]
[0068] When wind interacts with the blade 8, it may happen that, due to this interaction and the resulting pressure differences occurring at the blade 8, an unwanted tilting movement occurs, as already mentioned in regard to
[0069] Due to this shift of the centres 25 and 24 relative to each other, the centre of gravity is no longer in vertical alignment with the connection point or centre 25. But the centre of gravity 24 immediately tends to re-balance and to re-align with the connection point or centre 25, resulting in a swivelling or pivoting movement of the whole arrangement around the connection point or centre 25, with the centre of gravity 24 again being positioned vertically under the connection point or centre 25. This movement is shown by the arrow P3. As the mechanical arrangement of the crane connection device 15 and its connection or orientation to the frame 6 is fixed, this re-balancing of the centre of gravity 24 does not change this mechanical geometry, but results in a tilting of the frame 6 and thus the blade 8. Therefore, one end of the blade 8 moves upwards, as shown by the arrow P4, while the other end of the blade 8 moves downwards, as shown by the arrow P5. As the root 12 is provided at the right end of the blade 8, which in this embodiment moves downwards, this way of shifting respectively this actuation of the tilting system 14 provides a vertical downward tilting movement, which compensates an unwanted upward movement of the root 12.
[0070]
[0071] Also, here the centre of gravity 24 tends to re-align exactly vertically underneath the connection point or centre 25. Therefore, the whole arrangement pivots or swivels to the right around the connection point or centre 25, as shown by the arrow P6. This results in a vertical downward movement of the left end of the blade 8, as shown by the arrow P7 and a vertical upward movement of the right end of the blade 8 comprising the root 12, as shown by the arrow
[0072] P8.
[0073] In the final re-aligned and re-balanced position, the whole arrangement as shown in
[0074]
[0075] Also, this lifting apparatus 5 comprises a frame 6 with end-standing support arms 7. It also comprises a tilting system 14, comprising a beam-like connection element 16 and one or two parallel connection arms 17 connecting the connection element 16 to the frame 6 respectively the frame beam 18. Again, the one or two parallel connection arms 17 are pivotally arranged or coupled to the connection element 16 and the frame beam 18 in respective pivot axes 19, 20.
[0076] An actuator 21, again a hydraulic or pneumatic cylinder, is attached with one end to the frame beam 18 and with the other end to the or at least one of the connection arms 17. It is controlled by a control means 22 communicating with several sensor means 23. The working principle is comparable to the principle disclosed in
[0077] If the actuator 21 is retracted, the connection arm 17 will swivel to the right around the pivot axis 20, i.e. in a clockwise direction. This makes the connection element 16 shift to the right respectively the centre of gravity 24 shift to the left, as shown in
[0078] Also here, due to the mechanically fixed change of the relative orientation of the crane connection device 15 relative to the frame 6, the whole arrangement pivots around the connection point or centre 25 and is therefore slightly tilted.
[0079]
[0080]
[0081] Again, at least one actuator 21 is provided which also here is shown as a cylinder attached with one end to the frame 6 and with the other end to the connection arm 27 for example. By extending or retracting the actuator 21, the crane connection device 15 may linearly be moved along the frame beam 18, changing the relative position of the crane connection device 15 and the frame 6 relative to each other. This linear shift again results in a horizontal shift of the centre of gravity 24 relative to the connection point or centre 25 which again results in a re-alignment of the centre of gravity 24, as previously explained in detail. This again allows for tilting the frame 6 respectively the whole arrangement due to the flexible connection of the arrangement to the connection device 4 via the cables 26 and therefore to an actively controlled tilting of the component respectively blade 8.
[0082] Also here, the crane connection device 15 may be moved out of the initial position in both directions, i.e. to the left or right side along the frame beam 18 so that the respective tilt to the one side or to the other side may be controlled as needed.
[0083] In addition to the tilting device 14 the inventive lifting device 5 may also be equipped with a pitching device for pitching the blade 8 around its longitudinal axis. Also, this pitching results in the generation of a counter tilt movement or moment.
[0084] As
[0085] The holding means 29 is rotatable around a rotation axis, which in general is a horizontal axis, which is parallel to a central axis of the frame respectively the lifting apparatus in general. For rotating the holding means 29 it comprises respectively is arranged on an arched guide means 32, here in form of a C-shaped guiderail or the like, along which it is movable respectively rotatable. The guide means 32 is equipped with a number of rollers 33, on which the holding part 31 rolls and is guided, when it rotates around the rotation axis 34 of the holding means 29 respectively the pitching system 30. The rollers 33 may be arranged along the whole path along which the holding part 31 moves, or only at some separate points along the path. Instead of rollers 33 also sliding elements building a slide bearing may be used.
[0086] For effecting this rotational movement, at least one actuator 35 is provided, whereby, as in this embodiment, two separate holding means 29 are provided at each support arm 7, two respective actuators 35, one for each holding means 29, are provided, which are synchronized, in order to realize a synchronized movement of the holding part 31. An actuator 35 may for example be a hydraulic or pneumatic or electric cylinder, which can be changed in its length and which is with one end coupled to, for example, the support arm 7, while the other end is coupled to the holding part 18 or the like. Certainly, the actuator 35 may also be an electric motor which is mechanically coupled for example by a spindle drive or a toothed connection to the holding part 31 etc. Any actuator is suitable, as long as it is able to initiate a circular or rotating movement of the holding part 31 and with it of the blade 8 along the guide means 32.
[0087] For controlling the actuator 35 the control device 22 of the tilting system, 14 may be used, which controls the one or both actuators 35 in order to adjust the spatial orientation of the blade 8 by pitching it. The control device 22 communicates with the respective actuator 35, and also with the at least one, more, sensor means 23, which is adapted to sense the spatial orientation of the lifting apparatus 5 respectively the frame 6 especially in regard of the vertical orientation respectively a vertical movement, which orientation or movement is an indicator of the vertical position or movement of the root 12 which needs to be aligned with the mounting interface 9. This sensor means 23 may for example be a position sensor or an acceleration sensor or the like. Besides the fully automatic control also a partly automatic control is possible, e.g. with a sensor means sensing a movement of the lifting apparatus and a manual control of the actuators based on the sensor information or the like.
[0088] The control device 22, as already mentioned, is adapted to analyze the sensor means information in order to determine whether an unwanted vertical movement of the lifting apparatus 5 and therefore of the root 12 is likely to happen or is already given, and which measures need to be taken in order to counter this unwanted movement. So, the control device 22 may, due to the constant monitoring of the spatial situation by the one or the several sensor means 23, immediately respond to any relevant information from the constantly monitoring sensor means 23 in order to immediately control or provide a respective counteraction by not only controlling the actuator 21 of the tilting system 14, but also the actuators 35 of the pitching system 30 in order to rotate the blade 8 in a clockwise direction (see arrow P9) or in a counterclockwise direction (see arrow P10). The control device is adapted to determine the direction of rotation based on the information regarding the direction of the possible or given movement and the known orientation of the blade 8 fixed in the holding means 29, respectively its airfoiled surfaces.
[0089]
[0090] When now wind blows, the wind may interact with the blade 8 and flow around the upper surface 36 and the lower surface 37 of the blade 8, which surfaces 36, 37 have different shapes due to the non-circular cross-section of the blade 8, as clearly shown in
[0091] In order to counteract or compensate this unwanted vertical movement, it is possible by controlling the pitching system 30 to rotate the rotor blade 8 around the longitudinal axis 34 either in a clockwise direction (arrow P9) or in a counterclockwise direction (arrow P10), with the basic position of
[0092]
[0093] As the control device 22 is adapted to calculate the necessary pitching angle, a very precise counteraction or compensation is possible. It is to be noted, that any rotational position between the basic starting position and the maximum rotational position in the clockwise or counterclockwise direction may be controlled in order to mostly or completely compensate the unwanted vertical movement, and in order to avoid any overcompensation. It is possible that a calculation means respectively the control device itself calculates or simulates the effect of various pitching movements or angles at the given wind direction and wind speed on the component respectively the blade to model how it reacts. The control device can then choose the most promising pitching angle and pitching direction based on this input.
[0094]
[0095] It is to be noted, that the figures are only principle sketches. This is especially with regard to the shown wind direction according to arrow P11 in
[0096] The pitch or rotation angle of the pitching system 30 may in total be for example 20, with an angle of +10 starting from the basic position according to
[0097] The inventive tilting system 14, and additionally the pitching system 30, allows for a very variable change of the aerodynamic properties of the whole lifting arrangement respectively of the blade and therefore of the forces acting on the lifting apparatus 5 and therefore for a very variable, changeable interaction of the blade 8 with the wind in order to produce a defined counteracting tilt moment or tilt movement, which counteracts or compensates an unwanted tilt moment or tilt movement resulting from the interaction of the fast blowing wind with the airfoil-shaped rotor blade 8. The compensation or counteracting system, the tilting system (and if given in combination with the simultaneously controlled pitching system 17), allows for the installation of such a rotor blade 8 also at weather conditions in which up to now such an installation was not possible due to the strongly blowing wind. Now, the installation may also be done at wind speeds of 16 m/s and higher, as the system allows for an excellent compensation of any unwanted vertical movement. Therefore, the weather window, in which the installation may be done is significantly widened. Furthermore, the inventive stabilization or compensation allows for a faster installation, as no time is needed for a cumbersome positioning or orientation of the rotor blade root 12 relative to the mounting interface 9, as no unwanted vertical movement occurs and as the horizontal movement can be countered by the taglines.
[0098] Finally, the inventive lifting apparatus respectively the crane with the inventive compensation or counteracting pitching system allows for installing even larger blades, which interact even more with the wind causing the previously mentioned problems with an unwanted vertical movement, as this movement can be compensated.
[0099] Although the present invention has been disclosed in the form of embodiments and variations thereon, it will be understood that numerous additional modifications and variations could be made thereto without departing from the scope of the invention.
[0100] For the sake of clarity, it is to be understood that the use of a or an throughout this application does not exclude a plurality, and comprising does not exclude other steps or elements.