Drive system for all-terrain vehicle (ATV)
20240001756 ยท 2024-01-04
Inventors
Cpc classification
B62D21/183
PERFORMING OPERATIONS; TRANSPORTING
B60Q1/44
PERFORMING OPERATIONS; TRANSPORTING
B60L53/22
PERFORMING OPERATIONS; TRANSPORTING
B60Q5/00
PERFORMING OPERATIONS; TRANSPORTING
B60K17/043
PERFORMING OPERATIONS; TRANSPORTING
B60Q1/30
PERFORMING OPERATIONS; TRANSPORTING
B60K2007/0038
PERFORMING OPERATIONS; TRANSPORTING
H02K7/006
ELECTRICITY
B60L15/20
PERFORMING OPERATIONS; TRANSPORTING
B60Q1/34
PERFORMING OPERATIONS; TRANSPORTING
H02K11/0094
ELECTRICITY
B60K1/04
PERFORMING OPERATIONS; TRANSPORTING
B60K17/22
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60K7/00
PERFORMING OPERATIONS; TRANSPORTING
B60K1/04
PERFORMING OPERATIONS; TRANSPORTING
B60L15/20
PERFORMING OPERATIONS; TRANSPORTING
B60Q5/00
PERFORMING OPERATIONS; TRANSPORTING
B62D21/18
PERFORMING OPERATIONS; TRANSPORTING
B60K17/22
PERFORMING OPERATIONS; TRANSPORTING
H02K11/00
ELECTRICITY
B60Q1/44
PERFORMING OPERATIONS; TRANSPORTING
B60Q1/34
PERFORMING OPERATIONS; TRANSPORTING
H02K7/00
ELECTRICITY
B60L50/60
PERFORMING OPERATIONS; TRANSPORTING
B60L53/22
PERFORMING OPERATIONS; TRANSPORTING
B60K17/04
PERFORMING OPERATIONS; TRANSPORTING
B60Q1/30
PERFORMING OPERATIONS; TRANSPORTING
Abstract
It is described herein a drive system for an all-terrain vehicle (ATV). The drive system may comprise an electric motor, at least three wheel and tire assemblies, a primary battery, a control module and a throttle device. The primary battery may be located within at least two opposing frame rails of a chassis of the all-terrain vehicle.
Claims
1. A chassis for an all-terrain vehicle (ATV), the chassis comprising a first frame rail and a second frame rail, where the first frame rail and second frame rail have a front end and a rear end separated by a saddle portion; where the front end and rear end extend downward relative to the saddle portion; the first frame rail and second frame rail being held in a spaced relationship relative to each other by at least on strut; where the first frame rail and second frame rail extend inward relative to each other as they extend downward from the saddle portion toward the front end; and wherein the first frame rail and second frame rail extend laterally outward relative to each other as they extend rearward of the saddle portion defining a rearward facing opening; a first cross support extending from the front end to the rear end of the first frame rail connecting the first frame rail below the saddle portion thereof, a second cross support extending from the front end to the rear end of the second frame rail connecting the second frame rail below the saddle portion; the first and second frame rails and first and second cross supports defining a cavity below the frame rails within the saddle portion thereof; a slidable drawer mounted within the cavity and slidable to extend rearward of the cavity through the opening to exit the rear of the chassis; wherein the slidable drawer holds a battery.
2. The chassis of claim 1, wherein the cross supports extend generally parallel to each other from the front end and beneath the saddle portion and extend laterally outward relative to each other from the saddle portion to the rear end of the chassis.
3. The chassis of claim 1, wherein the first cross support and second cross support extend rearward from front end and are located laterally inward of the first frame rail and second rail below at least a portion of the saddle portion formed by the first frame rail and second frame rail, and as the first cross support and second cross support extend rearward from the saddle portion, they extend laterally outward relative to each other passing under the first frame rail and second frame rail respectively; wherein a first strut extends upward and laterally outward from each of the first cross support and second cross support to connect to the first frame rail and second frame rail at the saddle portion; and a second strut extends upward vertically from each of the first cross support and second cross support where the first frame rail and second frame rail cross over the first cross support and second cross support.
4. The chassis of claim 1, further comprising at least one strut extending downward from the first frame rail to the first cross support and at least one strut extending downward from the second frame rail to the second cross support, wherein the at least one strut is adjacent to the cavity; a track assembly supported on the at least on struts on inward of the first frame rail and second frame rail, wherein the slidable drawer is slidably mounted on the track assembly.
5. The chassis of claim 1, further comprising bodywork attached to the chassis, the bodywork including a saddle mounted on the saddle portion; and at least one foot platform located below the saddle and laterally outward thereof.
6. The chassis of claim 1, further comprising an electric motor supported on at least one of the frame rails; the electric motor being electrically connected to the battery; a wheel and tire assembly coupled to the electric motor to cause rotation thereof.
7. The chassis of claim 1, further comprising a suspension subframe supported on the front end of the first and second frame rails; the suspension subframe supporting a front wheel and tire assembly; a handle bar coupled to the front wheel and tire assembly to provide steering input there to; a rear wheel and tire assembly rotatably supported on the rear end of the first and second frame rails; and a drive system supported on at least one of the first and second frame rails; the drive system including an electric motor, a control module and a throttle device, wherein the electric motor is rotationally connected to at least one of the wheel and tire assemblies; the electric motor is electrically connected to and configured to receive at least a first signal from the control module, the control module is electrically connected to and configured to receive a charge from the battery; and the throttle device is electrically connected to and configured to send a second signal to the control module.
8. The chassis of claim 7, wherein the front and rear wheel and tire assemblies include four wheels and the electric motor is connected to all four wheels.
9. The chassis of claim 1, further comprising at least one light supported on at least one of the first and second frame rails, wherein the at least one light is electrically connected to the battery.
10. The chassis of claim 1, further comprising at least one device, a step down converter, a secondary battery and a transducer; wherein the step down converter is electrically connected to, and configured to receive a charge from the secondary battery at a first voltage level; the at least one device is electrically connected to, and configured to receive a signal from the step down converter at a second voltage level which is less than the first voltage level when a circuit between the device and the secondary battery is opened; and the transducer is electrically connected to the battery and the secondary battery to provide a recharging voltage to the secondary battery from the battery.
11. The chassis of claim 10, wherein the device includes at least one of a light, a horn, and a winch.
12. An all-terrain vehicle (ATV) comprising: a chassis, the chassis including a first frame rail and a second frame rail, the first frame rail and second frame rail having a front end, a saddle portion and a rear end, where the first frame rail and second frame rail are held in a laterally spaced relationship by at least one cross strut; the first frame rail and second frame rail extending downward from the saddle portion at the front end and rear end; a first cross support extending from the front end to the rear end of the first frame rail below the saddle portion; and a second cross support extending from the front end to the rear end of the second frame rail below the saddle portion; wherein the first and second frame rails and the first and second cross supports define a central cavity beneath the saddle portion and an opening rearward of the saddle portion between the first and second frame rails at the rear end; a slidable drawer slideably mounted within the cavity between a first position within the cavity and a second position extending outward of the rear end of the first and second frame rails; a battery housed within the slidable drawer and removable therefrom; a first wheel and tire assembly supported on the front end of the chassis and a second wheel and tire assembly supported on the rear end of the chassis; a first wheel and tire assembly supported on the front end of the chassis and a second wheel and tire assembly supported on the rear end of the chassis; a handle bar coupled to the first wheel and tire assembly to provide steering input thereto; and a saddle supported on the saddle portion of the chassis rearward of the handle bar.
13. The all-terrain vehicle (ATV) of claim 12, further comprising a secondary battery supported within the slidable drawer and connected to the controller, wherein the controller includes a transducer electrically connected to the battery to provide a recharging voltage from the secondary battery to the battery.
14. The all-terrain vehicle (ATV) of claim 12, further comprising a bodywork supported on the chassis, the bodywork including a nose having an opening therein configured to route air toward the battery.
15. The all-terrain vehicle (ATV) of claim 12, further comprising a bodywork supported on the chassis, wherein the bodywork includes at least one foot platform supported below the saddle and laterally outward thereof.
16. A drive system for an all-terrain vehicle (ATV) comprising: an all-terrain vehicle chassis having at least two opposing side frame rails, a first horizontally extending strut at a forward end of the all-terrain vehicle chassis, and a second horizontally extending strut at a rear end of the all-terrain vehicle chassis, with a first length dimension of each of the side frame rails being greater than a second length dimension of the first horizontally extending strut and the second horizontally extending strut; an electric motor; at least three wheel and tire assemblies with at least two of the wheel and tire assemblies extending past opposing end points of the first horizontally extending strut and the second horizontally extending strut; a primary battery with at least a portion of said primary battery located within a battery compartment defined by the two opposing side frame rails, the first horizontally extending strut, and the second horizontally extending strut; a control module; and a throttle device connected to a handle bar; and wherein the electric motor is a three-phase electric motor, the electric motor is rotationally connected to at least one of the wheel and tire assemblies, the electric motor is electrically connected to and configured to receive at least a first signal from the control module, the control module is electrically connected to and configured to receive a charge from the primary battery, and the throttle device is electrically connected to and configured to send a second signal to the control module.
17. The drive system of claim 16, wherein the electric motor is rotationally connected to at least two of the wheel and tire assemblies.
18. The drive system of claim 16, wherein the electric motor is rotationally connected to the wheel and tire assemblies by an electric motor gearbox which is rotationally connected to a driveshaft which is rotationally connected to a gearbox which is rotationally connected to an axle.
19. The drive system of claim 16, wherein the primary battery is contained within a housing, said housing having a first cuboid shape.
20. The drive system of claim 16, wherein the primary battery is a lithium battery.
Description
BRIEF DESCRIPTION OF FIGURES
[0016]
[0017]
[0018]
[0019]
[0020]
DETAILED DESCRIPTION
[0021] Disclosed herein is a drive system for an all-terrain vehicle. The drive system is described below with reference to the Figures. As described herein and in the claims, the following numbers refer to the following structures as noted in the Figures. [0022] 10 refers to a drive system. [0023] 20 refers to an all-terrain vehicle. [0024] 30 refers to a chassis. [0025] 35 refers to a slideable drawer. [0026] 37 refers to a track. [0027] 100 refers to an electric motor. [0028] 110 refers to an electric motor gearbox. [0029] 200 refers to a wheel and tire assembly. [0030] 210 refers to a gearbox. [0031] 220 refers to an axle. [0032] 230 refers to a driveshaft. [0033] 300 refers to a primary battery. [0034] 310 refers to a stepdown converter. [0035] 350 refers to a secondary battery. [0036] 355 refers to a transducer. [0037] 400 refers to a control module. [0038] 500 refers to a throttle device. [0039] 600 refers to a light. [0040] 610 refers to a horn. [0041] 620 refers to a winch.
[0042]
[0043]
[0044] In some embodiments, the ATV may be a three wheeled ATV with two wheel and tire assemblies in the front and a single wheel and tire assembly in the back. In such embodiments, the electric motor may be rotationally connected to the single wheel and tire assembly in the back by a gear and chain drive connected to an axle or by a belt and pulley drive connected to an axle.
[0045] In other embodiments, the ATV may be a three wheeled ATV with one wheel and tire assembly in the front and two wheel and tire assemblies in the back. In such embodiments, the electric motor may be rotationally connected to the two wheel and tire assemblies in the back by any number of mechanisms. One preferred mechanismas shown in
[0046] Four wheeled embodiments of ATVs are common with two wheel and tire assemblies in the front and two wheel and tire assemblies in the back. In such embodiments, the electric motor may be rotationally connected to the two wheel and tire assemblies in the back, the two wheel and tire assemblies in the front, or each of the four wheel and tire assemblies. Mechanisms for connecting the electric motor to the wheel and tire assemblies may include an electric motor gearbox which is rotationally connected to a driveshaft which is rotationally connected to a gearbox which is rotationally connected to an axle, a gear and chain drive connected to an axle, or a belt and pulley drive connected to an axle. In embodiments where the electric motor is rotationally connected to each of the four wheel and tire assembliesthere may be two mechanismsone for connecting the electric motor to the two wheel and tire assemblies in the front and a second for connecting the electric motor to the two wheel and tire assemblies in the back, although the mechanism connecting the electric motor to the two wheel and tire assemblies in the front may share an electric motor gearbox with the mechanism connecting the electric motor to the two wheel and tire assemblies in the back,
[0047]
[0048] The control module (400) may be electrically connected to, and configured to receive a charge from the primary battery (300) as shown in
[0049]
[0050] The primary battery (300), is preferably a 72 volt 100 amp lithium style battery. The lithium style battery may be a lithium ion battery, a lithium polymer battery, or a lithium prismatic battery. While a lithium style battery is preferred, other batteries are possible, including lead acid batteries.
[0051] The control module (400) draws amperage from the primary battery upon receiving a signal from the throttle device. The control module then passes said amperage to the electric motor. Preferably the amount of amperage transmitted to the electric motor is determined by the amount of user input into the throttle device. The preferred control module is a circuit board.
[0052]
[0053] As shown in
[0054] The transducer (355) may be electrically connected to the primary battery (300) and the secondary battery (350) as shown in
[0055] Each device of the at least one device may be electrically connected to, and configured to receive a signal from the secondary battery (350) through the step down converter (310). This signal may be in the form of voltage from the secondary battery when a circuit between the secondary battery is opened, such as by a switch or button.
[0056] When the at least one device includes a light (600), the light may be in a variety of locations and may serve a variety of well-known functions. Common lights include at least one headlight, at least one tail light, at least one brake light, at least one turn signal light, at least one daytime running light, and at least one fog light.
[0057]
[0058] In some embodiments, such as that shown in
[0059]
[0060] In some embodiments, the pair of opposing tracks (37) may comprise a friction reducing mechanism. One example of a friction reducing mechanism is a bearing, which may be a ball bearing, or a roller bearing. Another example of a friction reducing mechanism is a slide plate. Slide plates may be comprised of a material selected from the group consisting of ultra high molecular weight polyethylene (UHMW) plastics, bronze, powdered metal, and Teflon.
[0061] As shown in
[0062]
[0063]
[0064] As shown in
[0065]
[0066] With reference to
[0067] At the forward end (34) of chassis (30), a suspension subframe generally indicated at (40) may be formed by upper and lower horizontally extending members (41,42) extending inward from frame rails (31,32). Each of the upper and lower members (41,42) of the suspension subframe (40) include plural tabs (45) to which suspension links are attached. As best shown in
[0068] First and second cross supports (51,52) extend from the front end (34) of chassis (30) to rear end (38) of chassis (30). As shown, the cross supports (51,52) may extend rearward from front end (34) above suspension subframe (40) yet below saddle portion (36) of frame rails (31,32) to help support the arc formed by the frame rails (31,32) and stiffen chassis (30). In the example, the cross supports (51,52) extend rearward from front end (34) of chassis (30) generally parallel to each other along at least a portion of the saddle portion (36). In the example, cross supports (51,52) extend parallel to each other until reaching the center of saddle portion (36). From the center of saddle portion (36), the cross supports (51,52) extend laterally outward relative to each other until they intersect with the rear end (38) of chassis (30). As seen in
[0069] Since the frame rails (31, 32) converge forward of saddle portion (36), the first portion (51A,52A) of cross supports (51,52) extending from the front end (34) lie laterally inward of first and second frame rails (31,32) at saddle portion. Struts (53, 54) may connect the frame rails (31, 32) to first portion of cross supports (51A,52A) at saddle portion with a first strut (53) extending upward and laterally outward at an angle from each cross support (51,52) to attach to a corresponding frame rail (31,32). First struts (53) connect to the parallel first portion (51A,52A) of cross supports (51,52) to the saddle portion of the frame rails (51,52) adjacent to the cavity (55) defined between the frame rails (31,32) and cross supports (51,52) at saddle portion (36) of chassis (30). A second strut (54) may connect a second portion (51B,52B) of cross supports (51,52) located where each cross support flares out below a frame rail such that strut (54) extends vertically between a cross support and a corresponding frame rail. Second strut (54) is also located adjacent to the cavity (55).
[0070] The slidable drawer (35) is positioned within cavity (55) defined between first and second frame rails (31,32); cross supports (51,52) and struts (53,54) at saddle portion (36). The spread of first and second frame rails (51,52) and cross supports (53,54) rearward of saddle portion (36) to rear end (38) provides a wider opening (56) behind slidable drawer (35) facilitating rearward extension of the slidable drawer (35) as depicted in
[0071] As shown, tracks (60) may be attached inward of struts (53,54) extending relatively parallel to each other. Telescoping rails (62) may be provided on slideable slidable drawer (35) that fit over and slide on tracks (60). As shown, slidable drawer (35) slides rearward from saddle portion (36) of chassis (30) from cavity (55) through opening (56) such that it protrudes rearward of chassis (30) in a fully extended position (
[0072] With reference to
[0073] A foot platform (84) may extend between the forward wheel arch (77) and rear wheel arch (82). The foot platform (84) facilitates mounting of the ATV by providing a location for the user to step up on to the ATV and swing a leg over the saddle (85) of the ATV. The saddle (85) is supported on saddle portion (36) of chassis (30) above foot platform (84). As noted above, a rider sits upon saddle (85) with legs straddling the saddle (85) and extending downward on either side of chassis (30). The foot platform (84) provides a surface below saddle (85) on which a rider may rest their feet or apply foot pressure as needed in maneuvering the ATV. Handle bar (50) is located forward of saddle (85) and has a pair of grips (86) for the rider's hands. Brake handles (87) may be provided adjacent to grips (86) for ease of operation by hand while riding the ATV. The grips (86) provide an additional point to the foot platform (84) to which the rider may apply forces while riding for purposes of maintaining personal balance, taking an active role in weighting the suspension or changing the balance of the ATV during maneuvering. Locating battery (300) within chassis (30) below saddle (85) places the weight of battery (300) beneath the rider's seat and between their legs to provide improved feel and control of the weight of the ATV.